Page 2 - TABLE OF CONTENTS; DIMENSIONS AND SPECIFICATIONS,; System Setup
Part # JIBSM08 Rev 7 (08/04/09) Page 2 TABLE OF CONTENTS DIMENSIONS AND SPECIFICATIONS, XG24-JIB MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4DIMENSIONS AND SPECIFICATIONS, ++XG36-JIB MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Plug Configuration . . . . . . ....
Page 3 - continued; XG24-JIB XPRESS GRILL GAS
Part # JIBSM08 Rev.6 (08/04/09) Page 3 TABLE OF CONTENTS continued CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Bi-Weekly Calibration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Probe Locations: . . . . . . . . . . . . . . . . . . . . . . ....
Page 4 - DIMENSIONS AND SPECIFICATIONS, XG24-JIB MODEL; residential use, but are intended for commercial applications
Part # JIBSM08 Rev 7 (08/04/09) Page 4 DIMENSIONS AND SPECIFICATIONS, XG24-JIB MODEL Model Total kW Load Loading kW Per Phase Nominal Amps Per Line 208/240V 3ph 208V 3-Phase Delta 240V 3-Phase Delta X-Y X-Z Y-Z X Y Z X Y Z XG24-JIB 8.66 2.66 3.33 2.66 24.90 22.14 24.90 21.61 19.19 21.61 6’ (1.83m) e...
Page 5 - DIMENSIONS AND SPECIFICATIONS, XG36-JIB MODEL; home or residential use, but are intended for commercial
Part # JIBSM08 Rev.6 (08/04/09) Page 5 DIMENSIONS AND SPECIFICATIONS, XG36-JIB MODEL Model Total kW Load Loading kW Per Phase Nominal Amps Per Line 208/240V 3ph 208V 3-Phase Delta 240V 3-Phase Delta X-Y X-Z Y-Z X Y Z X Y Z XG36-JIB 12.99 4.00 4.99 4.00 37.43 33.30 37.43 32.43 28.90 32.43 6’(1.83m) e...
Page 6 - SPECIFICATIONS; Plug Configuration; GND
Part # JIBSM08 Rev 7 (08/04/09) Page 6 SPECIFICATIONS continued Plug Configuration The grill is supplied with an electrical power supply cord and plug to match the specific voltage as it was constructed. The following table shows the correct plug configuration to match the model and voltage. Xpress ...
Page 7 - SAFETY; DO NOT; INTRODUCTION; Warranty
Part # JIBSM08 Rev.6 (08/04/09) Page 7 SAFETY Always follow these safety precautions when operating the Xpress Grill. • THIS GRILL MUST be operated by persons who have been given adequate training. • THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM . • DO NOT OPERATE THE GRILL UNLE...
Page 8 - After service or cleaning is complete,
Part # JIBSM08 Rev 7 (08/04/09) Page 8 When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone.” During two sided cooking the operator must not be within this danger zone. When used as a flat grill, then this area is no longer a danger zon...
Page 9 - UNIT INSTALLATION; Rating Plate Location; IMPORTANT: Rating plates for this appliance are located in; General Information; NOTE: When checking gas pressure, be sure that all other; National Codes Requirements:
Part # JIBSM08 Rev.6 (08/04/09) Page 9 UNIT INSTALLATION Rating Plate Location IMPORTANT: Rating plates for this appliance are located in two places: 1) inside back panel on left side, 2) under front control panel on center . General Information This equipment must be installed by a competent factor...
Page 10 - Appliances Equipped with Casters:; DESCRIPTION
Part # JIBSM08 Rev 7 (08/04/09) Page 10 UNIT INSTALLATION continued The grill must be disconnected from the gas supply system when pressure testing of that system at pressures in excess of 1/2 psi (3.45kPa). Check the data plate to determine the proper type of gas before connecting the quick disconn...
Page 11 - Photo B; Accessory Kit – Electrical Supply Lines:; Installation of Cord And Plug With Strain Relief:
Part # JIBSM08 Rev.6 (08/04/09) Page 11 UNIT INSTALLATION continued B. Install the nipple assembly into the elbow (3/4” NPT) Refer to Photo A C. Install the manifold support bracket over the nipple attaching it to the circular bracket on the nipple. Do not tighten screws. Refer to Photo B Photo B D....
Page 12 - Electrical Connection; Wire leads from; Ventilation and Clearance:
Part # JIBSM08 Rev 7 (08/04/09) Page 12 4. Insert loose wires and strain relief cord end through the hole at the bottom of the unit. Refer to photo F and secure with locknut. Refer to photo E. Photo F 5. Attached wire ends to terminal block as shown in next section and referenced in wiring diagrams ...
Page 13 - Burner Air Adjustment; Igniter Inspection
Part # JIBSM08 Rev.6 (08/04/09) Page 13 UNIT INSTALLATION continued The gas valve, enrichment tube igniter and orifice must be changed to that supplied by the Authorized Service Agency for the gas you are changing to. On completion of changing these three components, you should test all joints for l...
Page 14 - Master Power Switch:; GRILL CONTROLS
Part # JIBSM08 Rev 7 (08/04/09) Page 14 Master Power Switch: Controls power to the grill and must be turned “ON” to start operation. The controller display will be active when the switch is “ON”. LED Indicators: There are two, (2), indicator lights, indicating the temperature status of each control’...
Page 15 - Main Pre-Programed Product Items
Part # JIBSM08 Rev.6 (08/04/09) Page 15 GRILL CONTROLS continued Program Button: The primary function is to access Programming and Calibration of the grill. Push and hold for five (5) seconds. Display will ask for the code. After entering code, five programming features will be accessible “MENU ITEM...
Page 16 - PLATEN ZEROING
Part # JIBSM08 Rev 7 (08/04/09) Page 16 Turn Master power switch “ON”, wait for controllers to display “OFF”. Note: Release sheets should not be installed during this procedure. 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 2. Using the Product buttons, 0-9 enter the code, (12...
Page 17 - Raise
Part # JIBSM08 Rev.6 (08/04/09) Page 17 PLATEN ZEROING continued Raise Back Righ t Lo wer Fron t Lef t Platen leveling should be done from one corner to the opposite corner. The adjuster nuts should be turned opposite of one another. Platen Adj Lock Nut (PN 1859103) Shoulder Bolt (PN 8005401) Platen...
Page 18 - OPTIONAL ACCESSORIES
Part # JIBSM08 Rev 7 (08/04/09) Page 18 Teflon Sheet - 1799302 Teflon Clip - 1851303 Grill Squeegee - 1868201 OPTIONAL ACCESSORIES Teflon Tool - 4525560
Page 19 - RELEASE MATERIAL INSTALLATION; A release material sheet must be replaced when:
Part # JIBSM08 Rev.6 (08/04/09) Page 19 RELEASE MATERIAL INSTALLATION The following procedures are the procedures for installing the Teflon sheets on to the upper platen on the Garland Xpress grill. The components shown below are included with your grill when purchased. Slide release material rod th...
Page 20 - To Cook in Flat Grill Mode:; NORMAL OPERATION; Installing Release Material:; Lighting Instructions:
Part # JIBSM08 Rev 7 (08/04/09) Page 20 2. The controller regulates the platen and grill temperatures to the set temperatures of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item. NOTE: If the display reads either ...
Page 21 - To Display the Current Temperatures:
Part # JIBSM08 Rev.6 (08/04/09) Page 21 4 To cancel a cook cycle at anytime the press the green CANCEL/RAISE PLATEN BUTTON . 5. During a cook cycle, the display shows the product recipe name in the first line and the remaining cook time count down in the second line. 6. The display shows the “SEAR” ...
Page 22 - CLEANING AND MAINTENANCE; Cleaning During Operation:
Part # JIBSM08 Rev 7 (08/04/09) Page 22 EXTENDED TIME: This option will add 6, 4 and 2 seconds to the time of the next three cooks respectively if the grill has had no activity for 5 minutes. Provided the temperature is not 25°F above set temperature for either the grill or the platen. INSTANT ON TI...
Page 24 - PROGRAMMING; Service Mode
Part # JIBSM08 Rev 7 (08/04/09) Page 24 Service Mode System Set-up System Information 26 26 26 26 26 27 27 27 27 27 28 28 28 28 28 29 29 29 29 30 30 30 30 31 31 31 31 31 32 32 32 32 PROGRAMMING Programming Modes/Menu Sequence: Service Mode System Set-up System Information 26 26 26 26 26 27 27 27 27 ...
Page 26 - To Change the Cook Time of a Product:
Page 26 PROGRAMMING continued Menu Items... To Change the Cook Time of a Product: 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed. 3. Press to enter Programming Mode. “PROGRAMMING MODE MENU...
Page 27 - To Change Product Button, “Key” Assignment
Part # JIBSM08 Rev.6 (08/04/09) Page 27 PROGRAMMING continued To Change Product Button, “Key” Assignment 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed. 3. Press to enter the Programming M...
Page 28 - To Change Gap Setting Display Units:
Part # JIBSM08 Rev 7 (08/04/09) Page 28 To View the Flash Number: 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed. 3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is d...
Page 29 - To Change the Alarm Volume:; *CALIBRATION REQUIREMENTS
Part # JIBSM08 Rev.6 (08/04/09) Page 29 PROGRAMMING continued 8. Press to return to “PROGRAMMING MODE SYSTEM SETUP” 9. Press again to exit. To Change the Alarm Volume: 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTE...
Page 30 - To Change Platen Set:; To Change Control Type:
Part # JIBSM08 Rev 7 (08/04/09) Page 30 • Temperature is currently falling from a detected peak of 360°F or higher . • Temperature is falling and has fallen 2°F from a detected peak that is within the 350-360°F range . (i .e . calibration would be allowed at 355°F if the achieved peak temperature wa...
Page 31 - To Change the Alarm Mode:
Part # JIBSM08 Rev.6 (08/04/09) Page 31 To Change the Grill Function: 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed. 3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” ...
Page 32 - To Modify a Product Name in Library:; To Change SCK Address:; Correct Switch Operation:
Part # JIBSM08 Rev 7 (08/04/09) Page 32 3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed. 4. Press three, (3) times. “PROGRAMMING MODE PROD NAME LIB” is displayed. 5. Press . “PROD NAME LIB” is displayed. 6. Press . “PROD NAME LIB” will be displayed on the top line,...
Page 33 - CALIBRATION
Part # JIBSM08 Rev.6 (08/04/09) Page 33 CALIBRATION Bi-Weekly Calibration: Tools: Digital Pyrometer with Surface Probe Warning: PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES . NOTE: Calibration of grills is done with release material sheets installed .NOTE: C...
Page 35 - TROUBLESHOOTING; NOTE: WE STRONGLY SUGGEST THAT ANY INSTALLATION,
Part # JIBSM08 Rev.6 (08/04/09) Page 35 TROUBLESHOOTING ERROR MESSAGES: NOTE: WE STRONGLY SUGGEST THAT ANY INSTALLATION, MAINTENANCE AND REPAIRS SHOULD BE PERFORMED BY YOUR LOCAL GARLAND AUTHORIZED SERVICE AGENCY . PROBE ERROR: ...occurs when the probe is open or not connected. The control will turn...
Page 36 - TECHNICAL TROUBLESHOOTING; Low Internal Product Temperatures
Part # JIBSM08 Rev 7 (08/04/09) Page 36 TECHNICAL TROUBLESHOOTING Master Power (ON / OFF) Switch turned ON - Power light or indicator is not lit Control power cord(s) unplugged Line voltage not present Check for Line voltage at terminal block terminals (#1 & #6) and (#2 & #6) YES YES NO NO R...
Page 37 - Controller Displays “Too Hot”
Part # JIBSM08 Rev.6 (08/04/09) Page 37 TECHNICAL TROUBLESHOOTING continued Controller Displays “Too Hot” YES YES Current product selected requires a lower operating temperature that the previous one selected. Zone is continuously heating, and temperature is rising. Allow grill to cool down below th...
Page 39 - Controller displays “PROBE ERROR”
Part # JIBSM08 Rev.6 (08/04/09) Page 39 Controller displays “PROBE ERROR” NO YES YES YES NO NO YES NO NO YES See Technical Troubleshooting - “HEATING ERROR” Controller displays “Probe ERROR” when grill is turned on. Controller displays “Probe ERROR” during normal operation. Disconnect suspected ther...
Page 40 - Controller Displays “HEATING ERROR or PROBE ERROR; Inconsistent Or Erratic Internal Product Temperature
Part # JIBSM08 Rev 7 (08/04/09) Page 40 TECHNICAL TROUBLESHOOTING continued Controller Displays “HEATING ERROR or PROBE ERROR PLATEN and GRILL LED’s are RED (Both Sides) YES YES NO YES NO NO Check for 3-phase voltage at primary side of main contactors Check to ensure that 3-phase power cords are sec...
Page 41 - Probable
Part # JIBSM08 Rev.6 (08/04/09) Page 41 TECHNICAL TROUBLESHOOTING continued Controller Display is BLANK, Main Power (ON / OFF) light or indicator is LIT NO YES NO Probable diagn osis YES YES Check for 120 VAC at terminal marked “LIM” & “N” Trace circuit for terminal marked “LIM” brown wire to ba...
Page 44 - Controller Displays “IGNITION FAILURE” - No flame at all; Controller Displays “IGNITION FAILURE” - Flame does not light at all
Part # JIBSM08 Rev 7 (08/04/09) Page 44 TECHNICAL TROUBLESHOOTING continued Controller Displays “IGNITION FAILURE” - No flame at all NO NO NO YES YES YES YES YES YES NO YES NO YES NO NO NO Do the burners light at all? Check quick disconnect for improper connection Check for incoming gas pressure at ...
Page 46 - LINEAR ACTUATOR REPLACEMENT
Part # JIBSM08 Rev 7 (08/04/09) Page 46 LINEAR ACTUATOR REPLACEMENT 1. Disconnect the cable from the Motor Speed Control. 2. Disconnect the motor leads from the wire harness. 3. With the platen in the UP position, support it with a pry bar, 2x4, etc., from behind the platen arm assembly. Pull the pl...
Page 49 - PARTS LIST; Contents
Part # JIBSM08 Rev.6 (08/04/09) Page 49 PARTS LIST PARTS LIST MASTER SERIES XG24-JIB XPRESS GRILL GAS Contents XPRESS - GRILL COMPLETE VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50XPRESS GRILL ACTUATOR . . . . . . . . . . . . . . . . . . . . ...
Page 50 - XPRESS - GRILL COMPLETE VIEW
Part # JIBSM08 Rev 7 (08/04/09) Page 50 XPRESS - GRILL COMPLETE VIEW MODEL XG24-JIB XG24-JIB#1
Page 51 - GARLAND PARTS IDENTIFICATION; ITEM
Part # JIBSM08 Rev.6 (08/04/09) Page 51 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Complete Exploded View - Model: XG24-JIB ITEM PART # DESCRIPTION QUANTITY 1 4516708 Body Base Wa 1 2 4516718 Plate Wa 1 3 Page 52 Actuator Assembly 2 4 Page 54 Platen Assembly 2 5 Page 56 Burner Assembly 2 6 Page...
Page 53 - Actuator Frame Wa
Part # JIBSM08 Rev.6 (08/04/09) Page 53 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Actuator Assembly View - Model: XG24-JIB ITEM PART # DESCRIPTION QUANTITY 1 4516080 Actuator Frame Wa 1 2 4516096 Pillow Block 4 3 1812401 Actuator 1 4 1857601 Switch Bracket 2 5 1855601 Upper/Lower Platen Limit ...
Page 57 - Flue Bottom
Part # JIBSM08 Rev.6 (08/04/09) Page 57 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Burner Assembly View - Model: XG24-JIB ITEM PART # DESCRIPTION QUANTITY 1 4517403 Burner Assembly, Lp 1 4517462 Burner Assembly, Nat 1 2 4517396 Flue Box, Inner 1 3 4517397 Flue Box, Outer 1 4 4517398 Flue Bottom...
Page 59 - Component Bracket
Part # JIBSM08 Rev.6 (08/04/09) Page 59 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Component Bracket Assembly View - Model: XG24-JIB ITEM PART # DESCRIPTION QUANTITY 1 4516682 Component Bracket 1 2 4516989 Motor Speed Control 2 3 4516079 Contactor Bracket 2 4 1269800 24 Volt Transformer 2 5 163...
Page 61 - Heat Sink
Part # JIBSM08 Rev.6 (08/04/09) Page 61 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Heat Sink Assembly View - Model: XG24-JIB ITEM PART # DESCRIPTION QUANTITY 1 4516116 Heat Sink 1 2 4516988 Relay 4 3 4517392 Pressure Switch 1 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS
Page 62 - Revision History; NOTE; Part List Book Released; REVISION HISTORY
Part # JIBSM08 Rev 7 (08/04/09) Page 62 GARLAND PARTS IDENTIFICATION Revision History REV. # PAGE # ITEM # NOTE DATE Part List Book Released Jul 16/08 REVISION HISTORY
Page 63 - CENTER ZONE
Part # JIBSM08 Rev.6 (08/04/09) Page 63 PARTS LIST continued PARTS LIST MASTER SERIES XG36-JIB XPRESS GRILL GAS Contents GRILL COMPLETE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . ....
Page 66 - Grill Plate Thermocouple
Part # JIBSM08 Rev 7 (08/04/09) Page 66 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Complete Exploded View - Model: XG36-JIB ITEM PART # DESCRIPTION QUANTITY CRITICAL 39 Page 72 Flue Assembly 1 per zone 40 1869301 Transformer Bracket 1 41 4516114 Circuit Brace 1 42 4520578 Grill Plate Thermocoup...
Page 75 - Component Mounting Bracket
Part # JIBSM08 Rev.6 (08/04/09) Page 75 GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Component Bracket Assembly View - Model: XG36-JIB ITEM PART # DESCRIPTION QUANTITY CRITICAL 1 4516078 Component Mounting Bracket 1 2 4516989 Motor Speed Control 3 C 3 4516079 Contactor Bracket 3 4 1269800 24 Volt...
Page 78 - WIRING HARNESS AND DESCRIPTION WHERE USED; RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev 7 (08/04/09) Page 78 WIRING HARNESS AND DESCRIPTION WHERE USED GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Wire Harness And Description Where Used - Model: XG36-JIB ITEM PART # DESCRIPTION & LOCATION QUANTITY CRITICAL 1* 1859850 Description: 120V Harness Location: Motor Sp...
Page 79 - ACCESSORIES AND TOOLS
Part # JIBSM08 Rev.6 (08/04/09) Page 79 ACCESSORIES AND TOOLS GARLAND PARTS IDENTIFICATION Gas - Xpress Grill Accessories And Tools - Model: XG36-JIB ITEM PART # DESCRIPTION QUANTITY CRITICAL 1 4523323 Platen Adjuster Tool 2 4525560 Teflon Tool 3 1838701 Platen Leveling Tool CK 4 1868201 Grill Wiper...
Page 82 - WIRING DIAGRAM
Page 82 WIRING DIAGRAM GND NEM A 15-50P ON 208V 3PH Y X Z NEM A 15-30P ON 220-240V 3PH RED BLA CK WHITE - BLK GREEN A VOL T 60HZ 208-240 XG24- JIB WIRING DIA GR A M 6/09 2008 REFERENCE 45203S64 FAN MO TOR O THER SEC TIONS HA VE THE SA ME WIRING DIA GR AM. NO TE: THIS IS THE DIA GR A M OF ONE SEC TIO...
Page 84 - CONTROLLER MENU ITEMS; Jack in the Box Menu Items
Part # JIBSM08 Rev 7 (08/04/09) Page 84 CONTROLLER MENU ITEMS The following table list menu items defaulted in the main controller. To reprogram any function or feature below, see programming section. Jack in the Box Menu Items 1 2 3 4 5 6 7 8 Step Process Menu Items Platen Screen Display Menu Name ...
