Ford Vehicle- Manual

Warning symbols on your vehicle When you see this symbol, it isimperative that you consult therelevant section of this guide beforetouching or attempting adjustmentof any kind. Protecting the environment We must all play our part inprotecting the environment. Correctvehicle usage and the authorizedd...

WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make ...

Under engine misfire conditions, excessive exhaust temperaturescould damage the fuel system, interior floor coverings or other vehicle components, possibly causing a fire. Engine protect warning (Cummins engine only) Illuminates when there is a fault inthe electronic subsystem but thevehicle can be ...

Brake reserve system warning (if equipped) Illuminates to indicate normalHydromax booster reserve systemactivation when the engine is OFFand the service brake pedal isapplied, or when the ignition is inthe ON or START position. This light may also illuminate momentarily if the engine is running andt...

Trailer ABS brake system (if equipped) Illuminates briefly when the engineis powered-up and only when a PLCtrailer or a PLC diagnostic tool isconnected. If the light remains onafter the vehicle is started,continues to flash or fails to illuminate, have the system servicedimmediately. Parking brake w...

Range inhibit Illuminates when the transmission isnot engaged in the selected gear.The warning light will go off whenthe gearshift lever is adjusted in tothe appropriate gear. Refer to the Transmission Operator’s Manual for more information. Charging system (if equipped) Illuminates when the ignitio...

Water in fuel (if equipped) During refueling it is possible forwater-contaminated diesel fuel to bepumped into your fuel tank. Yourvehicle fuel system is equipped witha fuel filter/water separator toremove water from the fuel. The indicator light illuminates when the fuelfilter/water separator has a...

Engine coolant temperature gauge Indicates the temperature of theengine coolant. At normal operatingtemperature, the needle remainswithin the normal area (the areabetween the “H” and “C”). If itenters the red section, the engine isoverheating. Stop the vehicle assoon as safely possible, switch offth...

Air pressure gauge and warning buzzer (if equipped) Indicates the amount of air pressurein the brake system (green=primary,red=secondary) in pounds persquare inch. When the pressure istoo low for normal brake operation(less than 414 kPa [60 psi]) and theignition is turned to ON: • a warning buzzer s...

Fuel gauge Displays approximately how muchfuel is in the fuel tank. The fuelgauge may vary slightly when thevehicle is in motion or on a grade. When refueling the vehicle fromempty indication, the amount of fuelthat can be added will be less thanthe advertised capacity due to thereserve fuel. The FU...

AM/FM STEREO (WITH 2 SPEAKERS) AM/FM STEREO (WITH 4 SPEAKERS AND FADE CAPABILITY) 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON AM / FM STEREO Entertainment Systems 20

Speaker balance adjust Speaker sound distribution can beadjusted between the right and leftspeakers. Press the TONE control three times,then use the volume knob to adjustthe desired level. Speaker fade adjust (if equipped) Speaker sound can be adjustedbetween the front and rearspeakers. Press the TO...

Radio station memory preset The radio is equipped with four station memory preset controls. Thesecontrols can be used to select up to four preset AM stations and eightFM stations (four in FM1 and four in FM2). Setting memory preset stations 1. Select the frequency band with the AM/FM select control....

To set the minute, press and holdthe CLK control until CLOCK SETappears in the display and press theTUNE control: • to decrease minutes and • to increase minutes. The CLK control will allow you toswitch between media display mode(radio station, stereo information,etc.) and clock display mode (time)....

AM/FM STEREO CASSETTE Volume/power control Press the control to turn the audiosystem on or off. Turn the control to raise or lowervolume. If the volume is set above a certain level and the ignition is turned off,the volume will come back on at a “nominal” listening level when theignition switch is t...

Bass adjust The bass adjust control allows youto increase or decrease the audiosystem’s bass output. Treble adjust The treble adjust control allows youto increase or decrease the audiosystem’s treble output. Speaker balance adjust Speaker sound distribution can beadjusted between the right and lefts...

Speaker fade adjust Speaker sound can be adjustedbetween the front and rearspeakers. Seek function The seek function control works in radio mode. Seek function in radio mode • Press to find the next listenable station down thefrequency band. • Press to find the next listenable station up thefrequenc...

AM/FM select The AM/FM select control works inradio and tape modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press theAM control to select from AM selections, and press the FM control toselect from FM1 or FM2 memory preset stations. AM/FM select in tape ...

Setting the clock Press CLK to toggle betweenlistening frequencies and clockmode while in radio mode. To set the hour, press and hold theCLK control and press the SEEKcontrol: • to decrease hours and • to increase hours. To set the minute, press and holdthe CLK control and press theTUNE control: • t...

Tune adjust in radio mode • Press to move to the next frequency down the band(whether or not a listenablestation is located there). Hold thecontrol to move through thefrequencies quickly. • Press to move to the next frequency up the band (whether or not a listenable station is located there). Hold f...

Rewind The rewind control works in tapemode. To rewind in tape mode, press theREW control. Fast forward The fast forward control works intape mode. To fast forward in tape mode, pressthe FF control. In the tape mode, tape direction will automatically reverse when the endof the tape is reached. Tape ...

AM/FM select The AM/FM select control works inradio, tape and CD modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press thecontrol to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in tape mode Press this control to stop tape play and ...

Starting autoset memory preset 1. Select a frequency using the AM/FM select controls. 2. Press the control. 3. When the first six strong stationsare filled, the station stored inmemory preset control 1 will startplaying. If there are less than six strongstations available on the frequencyband, the r...

• to decrease minutes and • to increase minutes. If your vehicle has a separate clock, (other than the digital radiodisplay), the CLK control will not function in the above manner. The CLK control will allow you toswitch between media display mode(radio station, stereo information,etc.) and clock di...

• To begin CD play (if CD isloaded), press the CD control.The first track of the disc willbegin playing. If returning fromradio or tape mode, CD play will begin where it stopped last. Rewind The rewind control works in tapeand CD modes. • In tape mode, radio play willcontinue until rewind is stopped...

Dolby 姞 noise reduction Dolby 威 noise reduction operates in tape mode. Dolby 威 noise reduction reduces the amount of hiss andstatic during tape playback. Press the control to activate (and deactivate) the Dolby 威 noise reduction. Dolby 威 noise reduction is manufactured under license from Dolby 威 Lab...

AM/FM select The AM/FM select control works inradio and CD modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press thecontrol to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in CD mode Press this control to stop CD play and begin radi...

Disc adjust for CD mode • Press to select the previous disc. (Play will begin on the firsttrack of the disc unless shufflemode is engaged.) Refer to Shuffle feature for more information. Hold the control to continue reversing through the discs. • Press to select the next disc. Hold the control to fa...

Auto load This feature allows you to autoloadup to 6 discs into the multi disc CDplayer internal to the radio.Press and hold the LOAD control until AUTOLOAD # is displayed. TheCD door will open. Load the desired discs, one at a time. The CD isloaded into position and the audio system will display CD...

Compression feature (if equipped) The compression feature operates inCD mode and brings soft and loudCD passages together for a moreconsistent listening level. On Audiophile audios, press the MENU control until compression statusis displayed. Press the SEL control to enable the compression featurewh...

TRAFFIC ON/OFF— Traffic announcements can be programmed as localor distant. Refer to Traffic announcements. RDS ON/OFF— This feature allows your audio system to receive textinformation from RDS-equipped FM radio stations. Refer to Radio Data System feature. FIND type — Allows you to select your desi...

audio system will scan to all traffic capable frequencies. If no validstations are found after one pass, the scan function is cancelled and NOTFOUND displays. Traffic announcements are not available in most U.S. markets. Radio data system (RDS) feature This feature allows your audiosystem to receive...

• After playing, store the disc in its case. CD units are designed to play commercially pressed 12 cm (4.75 in)audio compact discs only. Due to technical incompatibility, certainrecordable and re-recordable compact discs may not functioncorrectly when used in Ford CD players. Irregular shaped CDs,CD...

HEATER ONLY SYSTEM (IF EQUIPPED) Fan speed control Controls the volume of air circulatedin the vehicle. Temperature control knob Controls the temperature of theairflow inside the vehicle. Onheater-only systems, the air cannotbe cooled below the outsidetemperature. Mode selector control Controls the ...

Operating tips • In humid weather, place the climate control system in DEF beforedriving. This will reduce fogging on your windshield. Once thewindshield has been cleared, select any desired position. • To reduce humidity buildup inside the vehicle, do not drive with theclimate control system in the...

Fan speed control Controls the volume of air circulatedin the vehicle. Temperature control knob Controls the temperature of theairflow inside the vehicle. Mode Selector Control Controls the direction of the airflowto the inside of the vehicle. The air conditioning compressor can operate in all modes...

HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, licenseplate lamps and tail lamps. Turns the headlamps on. High beams Push the lever toward theinstrument panel to activate. Pullthe lever towards you to deactivate. Flash to pass Pull toward you slightly to ac...

Always remember to turn on your headlamps at dusk or duringinclement weather. The Daytime Running Lamp (DRL) system does not activate with your tail lamps and generally may not provideadequate lighting during these conditions. Failure to activate yourheadlamps under these conditions may result in a ...

WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper controlto the desired interval, low or highspeed position. The bars of varying length are forintermittent wipers. When in thisposition rotate the control upwardfor fast intervals and downward forslow intervals. Push the control on the end ...

Changing the wiper blades To replace the wiper blades: 1. Pull the wiper arm away from thewindshield and lock into the serviceposition. 2. Turn the blade at an angle fromthe wiper arm. Push the lock pinmanually to release the blade andpull the wiper blade down towardthe windshield to remove it from ...

Never adjust the steering wheel when the vehicle is moving. OVERHEAD CONSOLE (IF EQUIPPED) The overhead console will show the outside temperature and compassdisplay. Electronic compass/temperature display — SuperCrewzer only Mode control Press the MODE control to turn thedisplay on/off. Outside air ...

Usually, when something affects the compass readings, the compass willcorrect itself after a few days of operating your vehicle in normalconditions. If the compass still appears to be inaccurate, a manualcalibration may be necessary. Refer to Compass calibration adjustment. Most geographic areas (zo...

Compass calibration adjustment Perform this adjustment in an open area free from steel structures andhigh voltage lines. For optimum calibration, turn off all electrical accessories (heater/airconditioning, wipers, etc.) and make sure all vehicle doors are shut. 1. Locate the controls located in the...

POWER WINDOWS (IF EQUIPPED) Press and hold the rocker switches to open and close windows. • Press the top portion of therocker switch to close. • Press the bottom portion of therocker switch to open. One touch down • Press AUTO completely down andrelease quickly. The driver’swindow will open fully. ...

To adjust your mirrors: 1. Select L to adjust the left mirroror R to adjust the right mirror. 2. Move the control in the directionyou wish to tilt the mirror. 3. Return to the center position to lock mirrors in place.4. Adjust spotter mirrors (if equipped) manually. SPEED CONTROL (IF EQUIPPED) To tu...

Caterpillar/Cummins engines Press CRUISE RPM. If the vehicle ismoving, speed control will beenabled; if the vehicle is stationary,engine RPM can be controlled. Do not use the speedcontrol in heavy traffic or on roads that are winding,slippery, or unpaved. To turn speed control off 7.3L Power Stroke ...

To set a speed 7.3L Power Stroke engine • Press SET ACCEL. For speedcontrol to operate, the speedcontrol must be ON and thevehicle speed must be greaterthan 48 km/h (30 mph). Do not use the speed control in heavy traffic or on roads thatare winding, slippery, or unpaved. Caterpillar/Cummins engines ...

To set a higher set speed 7.3L Power Stroke engine • Press and hold SET ACCEL.Release the control when thedesired vehicle speed is reachedor • Press and release SET ACCEL tooperate the Tap-Up function.Each press will increase the setspeed by 1.6 km/h (1 mph) or • Accelerate with your accelerator ped...

Caterpillar/Cummins engine Press and hold RESUME -. If thevehicle is moving, this will decreasevehicle speed by 1.6 km/h (1 mph)increments; if the vehicle isstationary, this will decrease engineRPM. Release the control when thedesired vehicle speed/engine RPM isreached. Press and release RESUME - to...

KEYS The key operates all locks on your vehicle. In case of loss, replacementkeys are available from your dealer. You should always carry a second key with you in a safe place in caseyou require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L tolock all doors. RE...

Unlocking the doors Press this control to unlock thedriver’s door. The interior lamps willilluminate. Press the control a second timewithin five seconds to unlock alldoors. Locking the doors Press this control to lock all doors. To confirm all doors are closed andlocked, press the control a secondti...

Programming remote transmitters It is necessary to have all (maximum of four — original and/or new) of your remote transmitters available prior to beginning this procedure. To program the transmitters yourself: • Place the key in the ignition andturn from 2 (LOCK) to 3 (OFF)and cycle between 3 (OFF)...

SEATING Driver’s seat adjustment Never adjust the driver’s seat or seatback when the vehicle ismoving. Always drive and ride with your seatback upright and the lapbelt snug and low across the hips. Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe...

Pump handle to raise seat height. Push handle full down to lower. Always adjust the seat height before fastening seatbelt. Air-Ride seat (if equipped) Push up on the switch to raise theseat height. Press down on the switch to lowerthe seat height. Always adjust the seat height before fastening seatb...

Press down on the switch to reducethe firmness of the seatback. Heated seats (if equipped) To operate the heated seats: • Push control to activate. • Push again to deactivate. Adjusting the front power seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle ismoving. Do not pi...

REAR FOLDING BENCH SEAT (IF EQUIPPED)FOLDING DOWN THE REAR SEATS All safety belts should beproperly stowed in the seat pockets before folding down therear seat. Make sure that no objects such asbooks, purses or briefcases are onthe floor in front of the second rowseats before folding them down. 1. L...

1. Lift/rotate the seatback toward the rear of the vehicle and make sureit latches securely. 2. Lift/rotate the lower seat cushion to its seating position. SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lapbelt snug and low across the hips. T...

To lower the shoulder belt height, push the button and slide the heightadjuster down. To raise the height of the shoulder belt, slide the heightadjuster up. Pull down on the height adjuster to make sure it is locked inplace. Position the safety belt height adjusters so that the belt restsacross the ...

Reasons given... Consider... “I was in a hurry” Prime time for an accident. BeltMinder reminds us to take a fewseconds to buckle up. “Seat belts don’t work” Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. “Traffic is light” N...

The BeltMinder feature can be deactivated/activated by performing thefollowing procedure: Before following the procedure, make sure that: • The parking brake is set. • The gearshift is in P (Park) (automatic transmission) or the neutralposition (manual transmission). • The ignition switch is in the ...

8. Confirmation of enabling BeltMinder is provided by: • The safety belt warning light flashing four times per second for threeseconds. • Followed by three seconds with the safety belt warning light off. • Once again, the safety belt warning light will flash four times persecond for three seconds. 9...

SAFETY RESTRAINTS FOR CHILDREN Important child restraint precautions You are required by law to use safety restraints for children in the U.S.and Canada. If small children ride in your vehicle (generally children whoare four years old or younger and who weigh 18 kg [40 lbs] or less), youmust put the...

Child booster seats Children outgrow a typical convertible or toddler seat when they weigh40 pounds and are around 4 years of age. Although the lap/shoulder beltwill provide some protection, these children are still too small forlap/shoulder belts to fit properly, which could increase the risk of se...

Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has aremovable shield, remove theshield and use the lap/shoulderbelt. If a seating position has alow seat back and no headrestraint, a backless booster seatmay place...

Follow all instructions provided by the manufacturer of thebooster seat. Never put the shoulder belt under a child’s arm or behind theback because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or tow...

Attaching safety seats with tether straps Most forward-facing child safety seats include a tether strap which goesover the back of the set and hooks to an anchoring point. Tether strapsare available as an accessory for many older safety seats. Contact themanufacturer of your child safety seat for in...

STARTING PROCEDURES Operating precautions • Always shift to a lower gear at high altitudes to prevent enginesmoking. • Avoid extended and unnecessary idling. Diesel engine vapors are combustible. Do not operate the enginein an enclosed area. These vapors can be sucked through the air intake system a...

• On some engines, the Wait to start light should illuminate after the engine starts. Allow theengine to idle about threeminutes or until the enginecoolant temperature gauge begins to rise. Maintain idle speed until the Wait to start light cycles off to indicate the air intake heater has shut off (a...

To prevent electrical shock, do not use your heater withungrounded electrical systems or two-pronged (cheater) adapters. Operating the engine Do not operate the engine at full throttle below peak torque enginespeed (RPM) for more than one minute at a time (peak torque RPMvaries from 1200-1500 RPM de...

Excessive full throttle operation below peak torque RPM will shortenengine life to overhaul and can cause serious engine damage. Operationof the engine below peak torque RPM can occur during gear shifting dueto difference of gear ratios. Engine shutdown system (if equipped) This system is designed t...

• Set fan speed on high with function control to any position exceptOFF or MAX A/C and the temperature control on any desired position. • Adjust air control system to force outside air into the vehicle. Winter fronts If using an aftermarket winter front (not recommended), it must have apermanent ope...

The ABS operates by detecting theonset of wheel lockup during brakeapplications and compensating forthis tendency. The wheels areprevented from locking even whenthe brakes are firmly applied. Theaccompanying illustration depictsthe advantage of an ABS equippedvehicle (on bottom) to a non-ABSequipped...

Parking brake Apply the parking brake wheneverthe vehicle is parked. To set theparking brake, pull handle up until itsnaps into the locked position. A properly adjusted parking brakerequires approximately 116 Nm(90 lb-ft) to activate. For maximumparking brake effectiveness turnhandle clockwise to ad...

The parking brake is not recommended to stop a moving vehicle.However, if the normal brakes fail, the parking brake can be used to stopyour vehicle in an emergency. Since the parking brake only appliesretardation to the rear wheels, the vehicle’s stopping distance willincrease greatly and the handli...

AIR BRAKES (IF EQUIPPED)Foot service brakes Air brakes are operated by astandard dash-mounted foot pedal. All standard equipment brakes aredesigned to be self-adjusting.Automatic adjustment, whenrequired, occurs whenever thebrakes are applied and releasedduring forward or reverse operation. Know the...

Do not drive or continue to drive if the low air pressure buzzeris sounding or the brake warning light is lit. These warnings indicate that air pressure is not to normal operating level. Continueduse of the vehicle could result in loss of braking ability. Avoid repeated light application of the brak...

Parking brake Do not use the gearshift selector in place of the parking brake.Always set the parking brake fully AND make sure the gearshift selector is in R (Reverse) for vehicles equipped with manualtransmission or N (Neutral) for vehicles with automatic transmission. Unexpected and possible sudde...

4. Turn the release stud one-quarterturn to engage the stud tangs withthe slot in the pressure plate. Keepthe stud engaged and install the nuton the release stud. 5. Tighten the nut until the spring isfully caged and the brakes arereleased. Do not loosen or removethe release stud and nut unless the ...

When a trailer is hooked-upcorrectly and system pressurereaches 448 kPa (65 psi), the redcontrol (trailer supply) may bepushed in and should stay in,charging the trailer system andreleasing the trailer brakes. The yellow control (parking brake)may now be pushed in, which willsupply air to the tracto...

Exhaust brake operating characteristics When you remove your feet from both the accelerator and clutch pedalsand the exhaust brake switch is in the ON position, the exhaust brake isactivated. The following conditions should exist if the brake is operatingproperly: • A slight change in the sound of t...

• Total vehicle out of alignment (i.e. rear axle[s] out of alignment withfront axle) • Improper adjustment in the steering gear • Vehicle overloaded or unevenly loaded • High crosswinds • High crown in center of road • Components in steering linkage loose or worn • Wheel bearings improperly adjusted...

R (Reverse) Use this position to back the vehicle. Completely stop the vehicle beforeshifting from R (Reverse) to any forward gear (1, 2, 3 or D). The reversewarning signal will sound when the selector is in R (Reverse). Reversehas only one gear and provides the greatest gear reduction. N (Neutral) ...

The push button shifter has a R(Reverse), N (Neutral) and D(Drive) selections as well as aMODE button, up arrow (forupshifts) and a down arrow(downshift) and a digital display.When a range button is pressed, atone will sound, the SELECTindicator displays a chosenoperation (if the electronic controlu...

D (Drive) - The vehicle will attain first gear, and as the speedincreases, the transmission willautomatically upshift through eachgear. As the vehicle slows down, thetransmission will automaticallydownshift. The Select indicator willdisplay the highest gear available. 5th or 4th- 2nd gears (dependin...

DRIVING WITH A MANUAL TRANSMISSION (IF EQUIPPED) Continued use of a damaged or worn clutch, prolonged clutchslippage or downshifting at excessive speeds can result in afailure of the engine, transmission or clutch components. To avoid premature clutch wear and failure, do not drive withyour foot res...

Removing key from ignition • Turn the ignition key to position2. • Push the release lever forwardand rotate the key towards youand remove. Power-take off operation (PTO) with a manual transmission Transmission-mounted power take-off units are available for localinstallation on Ford vehicles. See you...

An electrical back-up alarm, if installed, is connected to the back-uplamp circuit. TWO-SPEED REAR AXLE General Information A two-speed rear axle allows the vehicle operator to select LO range for good starting and pulling power. The operator may also select HI range which allows for greater road sp...

Transmission downshift and LO to HI axle • With the accelerator depressed, move the axle selector to HI. • Shift transmission to next lower gear. Repeat steps in sequence asnecessary. Operation of the two-speed rear axle with an automatictransmission • Use LO range for when you drivea fully loaded v...

Ratio extender use Low End A two-speed axle can be used as a ratio-extender when split shifting isnot necessary. For low end use, just shift the axle into the LO to startout, and shift to HI when the extra torque is no longer needed. Transmission (5-speed) 1st 1st 2nd 3rd 4th 5th 6th Two-speed Axle ...

MAXIMUM VEHICLE LOADING Every vehicle manufactured by FordMotor Company is supplied withinformation on the Vehicle RatingDecal listing the maximum loadingfor the vehicle (GVWR), and its axlesystems (GAWR) at the tire toground interface. Under no circumstances should your vehicle be loaded in excess ...

GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford offers acomplimentary roadside assistance program. This program is separatefrom the New Vehicle Limited Warranty and is not applicable to vehiclessold in Canada. The service is available: • 24–hours, seven days a...

• The hazard lights control islocated on top of the steeringcolumn. • Depress hazard lights control toactivate all hazard flasherssimultaneously. • Depress control again to turn theflashers off. FUSES AND RELAYS Fuses If electrical components in thevehicle are not working, a fuse mayhave blown. Blow...

COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 25A Natural Natural — — — 30A Green Green Green Pink Pink 40A — — Orange Green Green 50A — — Red Red Red 60A — — Blue — Yellow 70A — — Tan — Brown 80A — — Natural — Black Passenger compartment fuse panel ...

Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 29 10A Cluster, GEM, 7.3L Power StrokePCM (clutch switch input), APCM(7.3L Power Stroke only),Overhead console (SuperCrewzeronly), Keyless entry module(SuperCrewzer only), Traxx(Fuel) module (SuperCrewzeronly) 30 30A 7....

Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 301 — Fuel heater relay (CAT andCummins only)/7.3L Power StrokePCM relay) 302 — Park lamps relay 303 — Blower motor relay 304 — Air ABS relay 401 — Not used 501 — Not used 502 — Not used 503 Diode 7.3L Power Stroke PCM diode * Mi...

JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames,sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which burns skin, eyes, andclothing. Preparing your vehicle Also see the label on the battery. 1....

Connecting the jumper cables 1. Position the vehicles so that theydo not touch one another. 2. Apply the parking brakes. 3. Switch off the engine and anyunnecessary electrical equipment. 4. Find the positive (+) terminal ofthe discharged battery. 5. Using the jumper cables, connectthe positive (+) t...

Do not operate the starter longer than 30 seconds. Wait at leasttwo minutes between starting attempts to allow the starter tocool. If the engine does not start after several attempts, call forroad service. Removing the jumper cables 1. Remove the ground connectionfrom the disabled vehicle first,foll...

• To tow a vehicle on the rear wheels, it will be necessary to remove the drive axles or disconnect the driveshaft. If the drive axles areremoved, the ends of the axle housing must be sealed to prevent theloss of axle lubricant during towing. • To tow a vehicle with an inoperative rear axle, the rea...

GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships toservice your vehicle. It is preferred that you return to the Ford dealerwhere your vehicle was purchased when warranty repairs are needed.However, you may also take your vehicle to another Ford ...

In some states (in the U.S.) you must directly notify Ford in writingbefore pursuing remedies under your state’s warranty laws. Ford is alsoallowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to theDispute Settlement Board before taking action un...

• vehicles with non-U.S. warranties Concerns are ineligible for review if the New Vehicle Limited Warrantyhas expired at receipt of your application and, in certain states eligibilityis dependent upon the customer’s possession of the vehicle. Eligibility may differ according to state law. For exampl...

• A brief summary of the action taken by the dealer(s) and Ford MotorCompany. • The names (if known) of all the people you contacted at thedealership(s). • A description of the action you expect to resolve your concern. You will receive a letter of explanation if your application does notqualify for...

Ford Motor CompanyCustomer Relationship Center16800 Executive Plaza DriveP.O. Box 6248Dearborn, Michigan 48121 GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA Before exporting your vehicle to a foreign country, contact theappropriate foreign embassy or consulate. These officials can inform youof loca...

ORDERING ADDITIONAL OWNER’S LITERATURE To order the publications in this portfolio, contact Helm, Incorporated at: HELM, INCORPORATEDP.O. Box 07150Detroit, Michigan 48207 Or call: For a free publication catalog, order toll free: 1-800-782-4356 Helm, incorporated can also be reached by their website:...

WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Detail Wash (ZC-3–A), which is available from yourdealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and spot painted...

PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam) toyour dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and in...

PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products areavailable from your dealer. • For routine cleaning, use Detail Wash (ZC-3–A). • If tar or grease spots are present, use Ford Extra Strength Tar andRoad Oil Removal (B7A-19520–AA). INSTRUMENT PAN...

LEATHER SEATS (IF EQUIPPED) Your leather seating surfaces have a clear, protective coating over theleather. • To clean, use a soft cloth with Motorcraft Deluxe Leather and VinylCleaner (ZC-11–A). Dry the area with a soft cloth. • To help maintain its resiliency and color, use the Motorcraft DeluxeLe...

OPENING THE HOOD The hood and fenders are held in position by a latch located on eachfender. The parking brake must be fully set before opening the hood orpossible personal injury may occur. If you must leave the engine running while checking under thehood, do not allow any loose clothing, jewelry, ...

4. Tilt the hood forward untilstopped by the retaining cables. To lower the hood: 1. Push the hood rearward at the top center of the hood above the grilleuntil closed. 2. Engage the latch on each fender. 3. Push down on the bottom of each latch until locked. To avoid the possibility of personal inju...

WINDSHIELD WASHER FLUID Checking and adding washer fluid Inspect the solution level in thewasher reservoir when insufficientsolution is sprayed. Use 3.8L (4.0 quarts) ofUltra—Clear Windshield WasherConcentrate or a washer fluid thatmeets the Ford specification listed.Refer to Lubricant specification...

3. Set the parking brake and shift into N (Neutral) (automatictransmission) or 1 (First) (manual transmission). 4. Turn off the engine and wait a few minutes for the oil to draincompletely into the oil pan. 5. Open the hood. Protect yourself from engine heat. 6. Locate and carefully remove theengine...

Engine oil and filter recommendations—7.3L Power Stroke engine To help achieve proper engine performance and durability, it is importantthat you: • Use only engine lubricating oils and oil filters of the proper quality. • Change the engine oil and filter no later than the recommended service interva...

Using the chart, determine which SAE viscosity grade best suits thetemperature range in which you expect to operate your vehicle. The useof the correct oil viscosity grade for diesel engines is important forsatisfactory engine operation. A symbol has been developed by the American Petroleum Institut...

BATTERY Your vehicle is equipped with two Motorcraft maintenance-free batterieswhich are mounted in a covered tray and located on the left frame rail.The covered battery tray, depending upon application, may also have oneor two steps attached. • Covered battery tray shown.Battery tray with steps sim...

Battery posts, terminals and related accessories contain lead andlead compounds. Wash hands after handling. ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at themileage intervals listed in the general maintenance information section.The coolant...

• Refer to the general maintenance information section for serviceinterval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter. If the engine coolant has not been checked at the recommended interval,the engine coolant reservoir may become low or empty....

Gold Engine Coolant (yellow-colored), VC-7–A (VC-7–B inOregon), depending on the type of coolant originally equippedin your vehicle. If you are unsure which type of coolant your vehicle requires, check your coolant reservoir or contact your local dealer. Note: Use of Motorcraft Cooling System Stop L...

1. Before you begin, turn the engine off and let it cool. 2. When the engine is cool, wrap a thick cloth around the coolantpressure relief cap on the coolant reservoir (an opaque plastic bottle).Slowly turn cap counterclockwise (left) until pressure begins to release. 3. Step back while the pressure...

to determine the coolant type in your vehicle. Add 1.89L (4 pints) ofMotorcraft Heavy Duty Cooling System Additive FW-16 or equivalent meetingFord specification ESN-M99B169–A, directly to the cooling system. Anadditional 237–295 ml (8–10 oz.) of supplemental coolant additive FW-16should be added at ...

Severe climates If you drive in extremely cold climates (less than –36° C [–34° F]): • It may be necessary to increase the coolant concentrationabove 50%. • NEVER increase the coolant concentration above 60%. • Increased engine coolant concentrations above 60% willdecrease the overheat protection ch...

Fan clutches Your vehicle’s cooling system is equipped with a viscous variable speedfan clutch. • The fan clutch helps control cooling, increase performance, improvefuel economy and reduce noise. • The fan clutch is controlled by bimetallic spring sensors. Do nottamper with these sensors as this may...

excessive or prolonged breathing of fuel vapor can cause seriousillness and permanent injury. • Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,remove contact lenses (if worn), flush with water for 15 minutes andseek medical attention. Failure to seek proper medical attention...

Running out of fuel Avoid running out of fuel as this will allow air to enter the fuel system,which will make restarting the vehicle difficult. If you have run out of fuel: • If your vehicle is equipped with dual fuel tanks, add at least 15–19 liters (4–5 gallons) of fuel to each tank before attempt...

1. Apply a coating of clean diesel fuel to the new bevel gasket and installit onto the fuel filter housing. 2. Install the new fuel filter element onto the cap. Place the new fuelfilter element and cap into the fuel filter housing. Allow fuel to soak intothe fuel filter element. 3. Tighten cap onto ...

Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fueleconomy. • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel economy. • Slow down gradually. • Drivi...

CHECKING AND ADDING POWER STEERING FLUID Checking power steering fluid level Check the power steering fluid level using the following procedure. Referto the general maintenance information section for the recommendedservice intervals. If adding fluid is necessary, use only MERCON 威 ATF. 1. Set the p...

To avoid damage to the power steering system, do not operate the vehicle with a low power steering fluid level. Whenever the dipstick is installed, make sure it is properly seated andtightened securely. CLUTCH FLUID (IF EQUIPPED) Check the clutch fluid level. Refer to the general maintenanceinformat...

• Transmission and clutchremoved for clarity. 3. With a grease gun, lubricate the clutch release bearing (at onelocation) and the clutch release shaft (at two locations) using the greasefittings provided. 4. Lubricate clutch release wear pads at the two locations where theycontact the clutch release...

Brake fluid is toxic. If brake fluid contacts the eyes, flush eyeswith running water for 15 minutes. Seek medical attention if irritation persists. If taken internally, drink water and induce vomiting.Seek medical attention immediately. If you use a brake fluid that is not DOT 3, you will causeperma...

Your manual transmission may be filled with an optional synthetic fluidwhich allows the use of extended service intervals. A tag on the fillerplug will identify the use of the synthetic fluid. Use only fluid that meets Ford specifications (refer to Lubricant specifications in this chapter. Use of a ...

Use only a lubricant that meets Ford specifications (refer to Lubricant specifications in thischapter). Use of a non-approved rear axle lubricant may cause internal axlecomponent damage. Check your rear axle lubricant level using the following procedure: 1. Park the vehicle on level ground. 2. Set t...

• Cummins B engine • Caterpillar 3126 B engine Replace the air filter element using the following procedure: 1. Set the parking brake and shift into N (Neutral) (automatictransmission) or 1 (First) (manual transmission) and turn the engine off. 2. Open the hood. Protect yourself from engine heat. 3....

• If your vehicle is equippedwith the 7.3L Power Strokeengine, it will be necessary to remove the air filter element fromthe filter housing by moving theexposed end of the filter elementdown and to the rear of thevehicle, then lifting the other endof the filter element up and outof the engine compar...

11. Inspect the air induction system for loose fitting, damaged or missingcomponents and repair as necessary. SERVICING YOUR WHEELS AND TIRES Wheel assembly Your vehicle is fitted with hubpiloted wheels and two-elementswiveling lug nuts (20 & 22 mm).Do not use taper type wheels or ballseat wheel...

• 10–hole disc • 8–hole disc Always tighten wheel lug nutsalternately in the sequence shown.Make sure the wheel is drawnevenly against the hub or drum. Check for damage that would affectthe runout of the wheels. Wobble orshimmy caused by a damaged wheelwill eventually damage the wheelbearings. Stone...

If fuses burn out Burned-out or “blown-out” fuses or circuit breaker tripping (if equipped)usually indicate an electrical short circuit, although a fuse mayoccasionally fail from vibration. Insert a second fuse or reset the breaker(if equipped). If this fuse immediately burns out or the breaker (ife...

LUBRICANT SPECIFICATIONS Item Ford Part Name Ford Part Number Ford Specification Brake and clutchfluid (ifequipped) Motorcraft HighPerformance DOT3 Motor VehicleBrake Fluid PM-1 ESA-M6C25-Aand DOT 3 Body hinges,hood hinges andlatches. Multi-PurposeGrease XG—4 orF5AZ-19G209-AA ESR-M1C159-A Lock cylin...

Item Ford Part Name Ford Part Number Ford Specification Bushings, frontwheel bearings(grease packedtype)and seals,fuel shut-offsolenoid linkage,air brake controlvalve, linkage,treadle hinge androller,transmission andtransmissioncables, clutchrelease bearinghub,transmissionshift lever pivot. Premium ...

Item Ford Part Name Ford Part Number Ford Specification Automatictransmission Refer to the Allison Automatic TransmissionOperator’s manual. Rear axle andfront wheelbearings (oilfilled) 1 Motorcraft SAE80W-90 PremiumRear AxleLubricant XY-80W90-QL WSP-M2C197-A Motorcraft SAE75W-140 HighPerformance Rea...

VEHICLE IDENTIFICATION NUMBER (VIN/SERIAL NUMBER) The Vehicle Identification Number (VIN) is printed on the Vehicle RatingDecal attached to the vehicle. The VIN also serves as the warrantynumber. The rating decal is attached to the front door latch pillar(B-pillar) on the driver’s side. If you ever ...

Vehicle Rating Decal - Sample The National Highway Traffic Safety Administration Regulations requirethat a Certification Label be affixed to a vehicle and prescribe where theCertification Label may be located. Where Ford Motor Company is thesole manufacturer of the vehicle, the Certification Label i...

FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for yourvehicle through your local authorized Ford, Lincoln Mercury or Ford ofCanada dealer. These quality accessories have been specificallyengineered to fulfill your automotive needs; they are custom desig...

GENERAL MAINTENANCE INFORMATION The Scheduled Maintenance Services listed in this section are requiredbecause they are considered essential to the life and performance ofyour vehicle. Ford Motor Company recommends you perform the Owner MaintenanceServices listed in this section. These services are m...

Emissions control system(s) laws Federal law prohibits vehicle manufacturers, dealers and other personsengaged in the business of repairing, servicing, selling, leasing or tradingmotor vehicles, as well as fleet operators from knowingly removing orrendering an emissions control device or system inop...

Vehicle System Acts Engine Air Induction System Removal of the air duct, silencer,air cleaner, and/or air cleanerelement and baffle in air cleaner;re-indexing of air cleaner. Exhaust System Removal or rendering inoperativeexhaust system componentsincluding the catalytic converter -muffler assembly, ...

Cam brakes - automatic slack adjusters Inspect standard air brakes equipped with automatic slack adjusters forproper brake adjustment every four months or 32 000 km (20 000 miles)whichever occurs first. However, more frequent inspection is required if your vehicle’s brakesare subjected to heavy use ...

SCHEDULED MAINTENANCE GUIDE MAINTENANCE SERVICES AND RECORD RETENTION The maintenance record form which follows is for your convenience. In addition to recording the services performed, you should retain copies of your receipts for the services. You also should keep records of any emission control s...

* Coolant protection checks should be made just prior to the onset of freezing weather,where applicable. If coolant is dirty or rusty in appearance, the system should bedrained, flushed and refilled with the prescribed solution of cooling system fluid andwater. Use only permanent type coolant that m...

Maintenance Operation Frequency - Observation Inspect the automatic slackadjuster function Insufficient power shown in loadedpractice stop Check the operation of thebrakes, the clutch, and thesteering (*b,a) Vehicle handling qualities not up topar Inspect the vehicle for missing,damaged, or mislocat...

Maintenance Operation Frequency - Observation Check the transmission andengine mountings (*b) Hard shifting or excessive vibration Check and adjust transmissioncontrols (*b) High effort to shift or noisytransmission Check fuel pump pressure Insufficient full-throttle power orbackfiring Clean radiato...

A Air cleaner filter .......................206 Air conditioning manual heating and airconditioning system .................57 Audio system(see Radio) ................20, 25, 32, 40 Automatic transmission ............132 Auxiliary power point .................73 B Battery ..............................