Page 2 - ii; NOTICE; without SEIKO EPSON’s express written permission is forbidden.; Copyright
ii NOTICE All rights reserved. Reproduction of any part of this manual in any form whatsoever without SEIKO EPSON’s express written permission is forbidden. The contents of this manual are subjects to change without notice. All efforts have been made to ensure the accuracy of the contents of this ma...
Page 3 - PRECAUTIONS; WARNING
iii PRECAUTIONS Precautionary notations throughout the text are categorized relativ e to 1) personal injury and 2) damage to equipment. WARNING Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures precede...
Page 4 - PREFACE; The contents of this manual are subject to change without notice.
iv PREFACE This manual describes functions, theory of electrical and mechanical operations, maintenance, and repair of EPSON Stylus Color 600. The instructions and procedures included herein are intended for the experience repair technician, and attention should be giv en to die precautions on the p...
Page 5 - REVISION SHEET; Revision; First issue
v REVISION SHEET Revision Issued Data Contents Rev. A First issue
Page 6 - TABLE OF CONTENTS
vi TABLE OF CONTENTS CHAPTER 1. GENERAL DESCRIPTION CHAPTER 2. OPERATING PRINCIPLES CHAPTER 3. DISASSEMBLY AND ASSEMBLY CHAPTER 4. ADJUSTMENT CHAPTER 5. TROUBLESHOOTING CHAPTER 6. MAINTENANCE APPENDIX
Page 9 - Printing Specification; Print method
EPSON Stylus Color 600 Rev. A 1-2 1.2 Specifications This section describes the product specifications for EPSON Stylus Color 600. 1.2.1 Printing Specification Print method On-demand color ink jet printing Nozzle configuration Black: 64 nozzles (32 nozzles x2 staggered / Nozzle pitch = 180dpi/vertic...
Page 10 - Chapter 1 Product Description
Chapter 1 Product Description Rev. A 1-3 Paper Feeding Method Friction feed with built in ASF (Auto Sheet Feeder) Line Spacing 1/6 inch or programmable at 1/360 inch Paper Path Top entry (from ASF) only Feeding Speed 66.6 ms (at 1/6 inch line-feed) 3.0 inch/sec (76.2 mm/sec / at continuous-feed) ASF...
Page 12 - Paper Specification; Sheet; Transparency printing is only available at normal temperature.; Card
Chapter 1 Product Description Rev. A 1-5 1.2.2 Paper Specification This section describes the types of paper that can be used in this printer. 1.2.2.1 Cut Sheet [Size] :A4 [Width 210mm (8.3”) x Length 297mm (11.7”)] :Letter [Width 216mm (8.5”) x Length 279mm (11.0”)] :B5 [Width 182mm (7.2”) x Length...
Page 13 - Front
EPSON Stylus Color 600 Rev. A 1-6 1.2.3 Adjust Lever Settings (PG adjust lever) The adjust lever located on the right side (blue knob) under the printer cover needs to be set to theproper position according to the paper you print (Refer to the table below). Also, if there is any dirtcaused by fricti...
Page 14 - Printable Area
Chapter 1 Product Description Rev. A 1-7 1.2.4 Printable Area 1.2.4.1 Cut Sheet Following tables show printable areas at Character mode and Raster Graphics mode. Paper size PW (Paper width) (typ.) PL (Paper Length) (typ.) LM (Left margin) (min.) RM (Right margin) (min.) TM (Top margin) (min.) BM (Bo...
Page 16 - Condition
Chapter 1 Product Description Rev. A 1-9 1.2.5 Environmental Condition Temperature Operating :10 - 35 •• (Refer to the figure below for condition) Non-operating :-20 - 60 •• (with shipment container) Note) Storage should be within one month at 40°C and 120 hours at 60°C. Humidity Operating :20% - 80...
Page 17 - EPSON Stylus Color 600; Ink Cartridge Specifications; Item
EPSON Stylus Color 600 Rev. A 1-10 1.2.6 Ink Cartridge Specifications 1.2.6.1 Black Ink Cartridge Item Specifications Type Black Ink Cartridge (Code: S020093) Color Black Print capacity 540 pages / A4 (ISO/IE10561 Letter Pattern at 360 dpi) Validity 2 years (sealed in package) / 6months(out of packa...
Page 19 - Physical Specification
EPSON Stylus Color 600 Rev. A 1-12 1.2.7 Physical Specification [Dimension] :429mm(W) x 234mm(D) x 162mm(H):429mm(W) x 695mm(D) x 309mm(H) with extended stacker and paper support. [Weight] :5.2Kg 695mm (Max) 429mm 309mm Figure 1-8. Dimension
Page 20 - Electric Specification
Chapter 1 Product Description Rev. A 1-13 1.2.8 Electric Specification [120V] Version [Rated voltage] :AC120V [Input voltage range] :AC103.5 - 132V [Rated frequency range] :50 - 60Hz [Input frequency range] :49.5 •` 60.5Hz [Rated current] :0.4A(Max. 0.5A) [Power consumption] :Approx.15W(ISO/IEC 1056...
Page 27 - Serial Interface
EPSON Stylus Color 600 Rev. A 1-20 1.3.3 Serial Interface [Standard] :Based on RS-423 [Synchronization] :Synchronous [Bit Rate] :Approx. 900Kbps [Handshaking] :X-ON/X-OFF, DTR Protocol [Word Format] :Data Bit = 8 bits :Parity Bit = None:Start Bit = 1 bit :Stop Bit = 1 bit [Connector] :8-pin mini-cir...
Page 29 - Functions
EPSON Stylus Color 600 Rev. A 1-22 1.4.2 Panel Functions •q Panel Functions •r Switch Function Load/Eject (Pushing within 0.5 seconds*) Loads or Eject the paper. When the carriage is on the Ink Cartridge change position, return thecarriage from Ink Cartridge change position. Load/Eject (Pushing for ...
Page 30 - Printer Condition and Panel Status
Chapter 1 Product Description Rev. A 1-23 By performing a particular setting mode, Maintenance error can be cleared and certain addresses ofEEPROM can also be reset. Maintenance Error Clear [Step 1] Turn the printer on while holding down Load/Eject and Cleaning switches at the same time.(By operatin...
Page 31 - Ink Out; Never use the ink cartridge once taken out from the printer.; Paper Out
EPSON Stylus Color 600 Rev. A 1-24 1.5 Error Status When following status occur, the printer goes to the error status and stops taking data, setting the/ERROR signal in the interface as “Low”, and Busy signal as “High”. At this time, the printer goes to nonprintable status. Refer to section 1.4.2 fo...
Page 32 - No Ink-Cartridge Error; according to the ink cartridge exchange operation.); Maintenance Request; ml); Fatal Errors
Chapter 1 Product Description Rev. A 1-25 1.5.4 No Ink-Cartridge Error Following reasons can be the causes when printer goes this error mode. When the printer is turned on for the first time.(This is a normal error state and it returns to the normal state after installing an ink cartridge according ...
Page 33 - Printer Initialization; Initialization Settings
EPSON Stylus Color 600 Rev. A 1-26 1.6 Printer Initialization EPSON Stylus Color 600 has three kinds of initialization methods. Following explains each initialization. Power-on initializationThis printer is initialized when turning the printer power on, or printer recognized thecold-reset command (r...
Page 34 - Upper case; Printer Mechanism; CR Motor; Figure 1-12. Exterior view of the Printer Mechanism
Chapter 1 Product Description Rev. A 1-27 1.7 Main Components EPSON Stylus Color 600 has following major units. Also, it is one of the major characteristics that thebottom of the Printer mechanism plays the role as lower case at the same time. Upper case Printer Mechanism C200 MAIN Board (Main contr...
Page 36 - Figure 1-14. Exterior view of C206 PSB Power Supply Board
Chapter 1 Product Description Rev. A 1-29 1.7.3 C206 PSB/PSE Board The C206 PSB/PSE board is a switching regulator type power supply unit and constantly supplies stablelogic and power voltages to the printer mechanism and the main control board. Also, since this C206PSB/PSE board has the power switc...
Page 38 - Chapter2 Operating Principles; ) Printing mechanism 2) Carriage unit 3) Paper pick up mechanism; Figure 2-1. Stylus Color 600 Printer Mechanism Block Diagram
Chapter2 Operating Principles Rev. A 2-1 2.1 OVERVIEW This section describes Printer Mechanism, electric circuit board (C206 PSB, C200 Main, C206PNLboard) of Stylus Color 600. 2.1.1 Printer Mechanism Unlike prev ious EPSON Ink Jet printers, printer mechanism of Stylus Color 600 does not hav e exclus...
Page 39 - Mechanism; PZT
EPSON Stylus Color 600 Rev. A 2-2 2.1.1.1 Printing Mechanism Basic principles of the print head which plays major role of printing mechanism is the same as prev iousmodels; on demand type MACH head method, but there is some difference in the resolution. (Refer tofigure1-1) Also, unlike Stylus Color ...
Page 40 - Process
Chapter2 Operating Principles Rev. A 2-3 2.1.1.1.1 Printing Process Following figures indicate the sectional drawing of normal state and ejecting state of print head. (1) Normal State: W hen the print signal is not output, PTZ also does not mov e in the waiting state(normal state). (2) Ejecting Stat...
Page 41 - Method
EPSON Stylus Color 600 Rev. A 2-4 2.1.1.1.2 Printing Method This section explains printing method of actual printing such as printing text at v arious resolutionselect/printing mode and graphics printing. In order to prev ent white or color banding which are peculiarproblem of ink-jet, new Micro-Wea...
Page 42 - weav e orms a particular line.
Chapter2 Operating Principles Rev. A 2-5 Note2) Two groups which are div ided according to each elements will be div ided either ev en dot orodd dot when particular lines(lev el direction line) are formed and ev entually, these lines will becompleted at selected resolution. Following is a conceptual...
Page 43 - : Head driv e frequency is driv en half of the ordinal one like 2)
EPSON Stylus Color 600 Rev. A 2-6 The difference between Full-Ov erlap Micro-Weav e and Part line Ov erlap Micro-Weav e arefollowing; Full-Overlap Micro-Weave:Printing is performed, judging if nozzles are ev en or odd dot by 2 different dots with all different rasters. Part line Overlap Micro-Weave:...
Page 44 - Rotor
Chapter2 Operating Principles Rev. A 2-7 2.1.1.2 Carriage Mechanism Carriage mechanism is to driv e the carriage with print head mounted from left to right or v ice v ersa.The carriage driv e motor in this printer is a 4-phase, 200-pole, stepping motor and is driv en by1-2phase, 2-2phase and W 1-2ph...
Page 47 - Platen Gap Adjust Mechanism and Parallel adjustment Mechanism; Table 2-6. Platen Gap Adjust Lever Setting; Coated paper
EPSON Stylus Color 600 Rev. A 2-10 2.1.1.2.1 Platen Gap Adjust Mechanism and Parallel adjustment Mechanism This mechanism can be set by the users and can prev ent v arious problems related to low image densityor print with any dirt by changing the positions of PG lev er according to the paper types....
Page 48 - ƒÊ
Chapter2 Operating Principles Rev. A 2-11 2.1.1.3 Paper Feed Mechanism and Pump Mechanism Mechanisms that send the paper in the hopper to inside the printer and perform constant paperfeed in order to perform printing on the sent paper are called paper feed mechanism as generic name.In the Stylus Col...
Page 51 - System; Figure 2-13. Major Ink Sequence Position on the Carriage Mechanism
EPSON Stylus Color 600 Rev. A 2-14 2.1.1.4 Ink System Ink system mechanism consists of 1)cap mechanism, 2)pump mechanism, 3)carriage lockmechanism, 4)waste ink absorber and 5)ink sequence. Out of these mechanism, from 1) to 4)are physical mechanism and parts which are mounted on the printer mechanis...
Page 52 - Pump, Carriage Lock, Head Cleaner Mechanism; Figure 2-14. Pump Mechanism Power Transmission Process
Chapter2 Operating Principles Rev. A 2-15 2.1.1.4.1 Pump, Carriage Lock, Head Cleaner Mechanism In the Stylus Color 600, there is no switch or mechanism to change ov er the pump/paper feed mechanism.Therefore, whenev er the paper feed/pump motor rotate, pump driv e roller in the pump unit inside rot...
Page 53 - forward rotation; CW Rotation
EPSON Stylus Color 600 Rev. A 2-16 The table below shows PF/Pump motor rotational direction and pump system operation. Table 2-11. Relationship Between Pump Motor Rotation and Pump Operation PF/Pump motor rotational direction Pump unit operation Clockwise(CW ) forward rotation 1)Release from the Pum...
Page 54 - Figure 2-16.Cap Mechanism Operation Principle
Chapter2 Operating Principles Rev. A 2-17 2.1.1.4.2 Cap Mechanism In the cap mechanism, in order to prev ent ink from being thickened on the head surface, it is controlledthat the head surface stays adherent to the rubber frame of the cap surface when the power is off.The absorber is spread in the c...
Page 55 - Electrical Circuit Operating Principles; Head Driv er board; Figure 2-17. Electric Circuit of Stylus Color 600
EPSON Stylus Color 600 Rev. A 2-18 2.2 Electrical Circuit Operating Principles Stylus Color 600 contains the following four electric circuit boards. C206 PSB/PSE board C200 Main board Head Driv er board C206 PNL board C206 PSB/PSE, C200 board are explained in this section. The head driv e board is i...
Page 56 - C206 PSB/PSE Power Board; Voltages
Chapter2 Operating Principles Rev. A 2-19 2.2.1 C206 PSB/PSE Power Board C206 PSB/PSE board is a power supply board with a RCC switching regulator, which generates +42VDC fordriv e part and +5VDC for logic part to driv e the printer. One of the major characteristic of this board is thatthe same seco...
Page 58 - Each motor performs data transmission(W 1-2 phase) that motiv es; Figure 2-19. C200 Main Control Board Block Diagram
Chapter2 Operating Principles Rev. A 2-21 2.2.2 C200 Main Board Various DC v oltage generated on the C206 PSB/PSE board is added v arious signals in order to driv e theprinter function on the C200 main board, and the driv e of CR/PF(Pump) motor and printing head isperformed. This control board consi...
Page 59 - The gate array receiv es serial data through the transceiv er IC.
EPSON Stylus Color 600 Rev. A 2-22 Timer Data: The timer IC that uses lithium battery as power source monitors howlong the power is off. W hen the power is turned on, it is changed toappropriate cleaning lev el according to the time that the power is off. Serial Data: The gate array receiv es serial...
Page 60 - Circuits
Chapter2 Operating Principles Rev. A 2-23 2.2.2.1 Reset Circuits The reset circuit prev ents the CPU from running away, which is caused by the unstable v oltage in thelogic line during the power ON/OFF. Also, this circuit monitors lev el of power v oltage at the ov erloadingor malfunction on the cir...
Page 61 - FFi
EPSON Stylus Color 600 Rev. A 2-24 2.2.2.2 Sensor Circuits The following sensor circuits are mounted in the Stylus Color 600 and selects appropriate operationsbased on the returned information. ASF Sensor: An ASF sensor detects the position of return lev er when the power is (Photo) turned on, and c...
Page 62 - Destination information; Figure 2-22. EEPROM Circuit Block Diagram
Chapter2 Operating Principles Rev. A 2-25 2.2.2.3 EEPROM Control Circuits The EEPROM of Stylus Color 600 has following contents. Gate array E05B43(IC2) controls operations ofreading data when the power is on and writing data when the power is off. Ink consumption(Bk, CMY) CL counter(Various cleaning...
Page 63 - Circuit; The followings explain about operation of this circuit.; Control
EPSON Stylus Color 600 Rev. A 2-26 2.2.2.4 Timer Circuit The lithium battery is mounted on the C200 main board and calculates how long the printer is not in used.The timer IC(IC10) starts counting with oscillation motiv ated by the CR3 using this battery as a powersource. The figure below shows conn...
Page 65 - Figure 2-25. Nozzle Selector Circuit Block Diagram
EPSON Stylus Color 600 Rev. A 2-28 [Nozzle Selector Drive Circuit]In order to motiv ate the print head to carry out printing, it is necessary to transmit the print data to theappropriate nozzles, which becomes direct signals to driv e PZT. This data transmission is performedby the serial transport m...
Page 67 - The current control is performed by output port(46
EPSON Stylus Color 600 Rev. A 2-30 2.2.2.7 PF(Pump) Motor Drive Circuit IC15(UDN2917) is used for driv ing PF(Pump) motor. In the IC, Bi-pola driv e PW M current control type isperformed, making it possible to prov ide stable current to each phase of motor. Also, it makes possible tochange ov er the...
Page 68 - The current control is performed by output port(60; Figure 2-29. Carriage Motor Circuit Block Diagram
Chapter2 Operating Principles Rev. A 2-31 2.2.2.8 CR Motor Drive Circuit In the CR motor, the same UPD2917(IC14) as the PF motor has used. In the IC, Bi-pola driv e PW Mcurrent control type is performed, making it possible to prov ide stable current to each phase of motor.Also, it makes possible to ...
Page 70 - Chapter 3 Disassembly and Assembly; Precautions for Disassembling the Printer; fresh water and see a doctor immediately.; CAUTION; transportation without removing the ink cartridge.
Chapter 3 Disassembly and Assembly Rev. A 3-1 3.1 OVERVIEW This section describes procedures for disassembling the main components of EPSON Stylus Color 600.Unless otherwise specified, disassembly units or components can be reassembled by rev ersing thedisassembly procedure. Therefore, no assembly p...
Page 71 - Specification for Screws
EPSON Stylus Color 600 Service Manual Rev. A 3-2 3.1.2 Specification for Screws Table 3-1 lists the abbrev iation of screws and its use. Refer to the screw number in the following table toidentify the type of screw shown in the disassembly procedures. No. Shape Name Standard 1 CBS(Cross/Bind/S-tight...
Page 72 - Work Completion Check; Category
Chapter 3 Disassembly and Assembly Rev. A 3-3 3.1.4 Work Completion Check If any serv ice is made to the printer, use the check list shown below, to confirm that all works are completedproperly and the printer is ready to return to the user. Category Item Check Point Status Self-Print Test Is the pr...
Page 73 - EPSON Stylus Color 600 Service Manual; DISASSEMBLY AND ASSEMBLY
EPSON Stylus Color 600 Service Manual Rev. A 3-4 3.2 DISASSEMBLY AND ASSEMBLY This section describes the step-by-step disassembly procedures shown in the diagram below. Housing Removal Section 3.2.1 Circuit Boards Removal Section 3.2.2 Control Panel Removal Section 3.2.3 Waste Ink Pad Assembly Remov...
Page 74 - Housing Removal; WORK POINT
Chapter 3 Disassembly and Assembly Rev. A 3-5 3.2.1 Housing Removal Since the EPSON Stylus Color 600 has no lower housing as prev ious EPSON printers, the printermechanism can be taken out by only remov ing the upper housing. 1. Open the printer cov er and set the PG adjust lev er on the right-hand ...
Page 75 - Circuit Boards Removal
EPSON Stylus Color 600 Service Manual Rev. A 3-6 3.2.2 Circuit Boards Removal The electric circuit boards of the printer (Main control circuit board: C200 MAIN / Power supply circuit board:C206 PSB/PSE) are both installed on single metal chassis and attached to the printer mechanism.Therefore, first...
Page 76 - REQUIRED ADJUSTMENT
Chapter 3 Disassembly and Assembly Rev. A 3-7 REQUIRED ADJUSTMENT Be sure to perform the following adjustments when the C200 MAIN board is replaced: 1) VH Voltage value writing (Refer to Chapter 4 / Section 4.2.2.3.)2) Printhead Angle Adjustment (Refer to Chapter 4 / Section 4.2.2.4.)3) Bi-D Alignme...
Page 77 - Control Panel Removal
EPSON Stylus Color 600 Service Manual Rev. A 3-8 3.2.3 Control Panel Removal 1. Remov e the upper housing (Refer to Section 3.2.1)2. Remov e 2 screws (No.1) and remov e the control panel assembly from the printer mechanism and disconnect the flat cable from the connector of the panel assembly. By re...
Page 78 - Waste Ink Pad Assembly Removal; Figure 3-6. Waste Ink Pad Assembly Removal
Chapter 3 Disassembly and Assembly Rev. A 3-9 3.2.4 Waste Ink Pad Assembly Removal 1. Remov ing the upper housing (Refer to section 3.2.1)2. Remov ing the control panel assembly (Refer to section 3.2.3)3. Remov e 1 screw (No.4) at the right-hand side of the printer mechanism, that fixing “Waste Ink ...
Page 79 - Disassembling the Printer Mechanism; Removal; before returning the printer to the user.
EPSON Stylus Color 600 Service Manual Rev. A 3-10 3.2.5 Disassembling the Printer Mechanism This section describes the procedures for remov ing the main components consisting the printer mechanism. 3.2.5.1 Printhead Removal 1. Remov ing the upper housing. (Refer to section 3.2.1)2. Rotate “Gear, 67....
Page 80 - Printhead Unit
Chapter 3 Disassembly and Assembly Rev. A 3-11 REQUIRED ADJUSTMENT When you remove or replace the printhead unit, be sure to perform the following adjustments: 1) Ink Initial Charge Operation (Refer to Chapter 4 / Section 4.2.2.2.)2) VH Voltage Writing Operation (Refer to Chapter 4 / Section 4.2.2.3...
Page 82 - Pump Components
Chapter 3 Disassembly and Assembly Rev. A 3-13 CAP ASSEMBLY PUMP ASSEMBLY Loosen screw and lift up the exit frame Unhock the cap assembly Remove 2 screws and unhook the hooks to remove the pump assembly Figure 3-10.Cap Assembly Removal CLEANER, HEAD Pump Components Assembly Order Figure 3-11.Pump As...
Page 83 - from the driv e pulley of CR Motor assembly.; TIMING BELT
EPSON Stylus Color 600 Service Manual Rev. A 3-14 3.2.5.3 CR Motor Assembly Removal 1. Remov ing the upper housing. (Refer to section 3.2.1)2. Rotate “Gear, 67.2” (largest gear at the left-hand side of the printer mechanism) toward the front to disengage the carriage lock mechanism, and mov e the ca...
Page 85 - motor shaft to a larger cut out of the frame and remove it.
EPSON Stylus Color 600 Service Manual Rev. A 3-16 3.2.5.4 PF Motor Assembly Removal 1. Remov ing the upper housing. (Refer to section 3.2.1)2. Remov ing “Waste Ink Pad Assembly”. (Refer to section 3.2.4)3. By referring the figure below, remov e the specified gears from the mechanism: “GEAR, 67.2” “C...
Page 86 - Cable Direction
Chapter 3 Disassembly and Assembly Rev. A 3-17 MOTOR, ASSEMBLY, PF (behind the frame) Cable Direction Put the motor shaft once in a larger holde then slide it to a smaller hole Figure 3-15. PF Motor and Frame
Page 87 - Make sure that the ASF is firmly attached to the mechanism.
EPSON Stylus Color 600 Service Manual Rev. A 3-18 3.2.5.5 ASF Assembly Removal 1. Remov ing the upper housing. (Refer to section 3.2.1)2. Remov e the locking pin from center of “GEAR, 34” and remov e “GEAR, 34” from the shaft.3. Unhook the cables from the cable hook of the ASF and the printer mechan...
Page 89 - the hole at the right side of “FRAME, ASF”.
EPSON Stylus Color 600 Service Manual Rev. A 3-20 3.2.5.5.1 ASF Disassembly 1. Remov ing the ASF. (Refer to section 3.2.5.5)2. Remov e “TW IST SPRING, 41.2” by unhooking one end from the ASF frame and remov e “LEVER, BRAKE”. 3. Remov e “BUSH, FIXING, SHAFT” from the right end of “SHAFT, ROLLER, LD” ...
Page 90 - Pick-Up Roller Assembly Removal
Chapter 3 Disassembly and Assembly Rev. A 3-21 3.2.5.5.2 Pick-Up Roller Assembly Removal 1. Disassemble the ASF and separate “PICKUP, ROLLER ASSEMBLY” and “HOPPER, ASSEMBLY”. (Refer to section 3.2.5.5.1) 2. Remov e “COMPRESSION SPRING, 1.66” from the back of “HOPPER, ASSEMBLY”.3. Pull out the right ...
Page 91 - Figure 3-19. BUSH PARALLEL ADJUST Removal
EPSON Stylus Color 600 Service Manual Rev. A 3-22 3.2.5.6 Carriage Assembly Removal 1. Remov ing the upper housing. (Refer to section 3.2.1)2. Push “HOLDER, PULLEY, DRIVEN” inward to loosen the timing belt and detach the timing belt from the driv e pulley of CR Motor assembly. 3. Take out “COMPRESSI...
Page 93 - front), be careful with the detection lever of the PE sensor.; Figure 3-21. PAPER GUIDE ASSEMBLY Removal
EPSON Stylus Color 600 Service Manual Rev. A 3-24 3.2.5.7 PF Roller Assembly Removal 1. Remov ing the upper housing. (Refer to section 3.2.1)2. Remov ing the carriage assembly (Refer to section 3.2.5.6)3. Remov e 2 screws (No.1) at the top of mechanism and remov e “GUIDE PLATE, CABLE”.4. From the ba...
Page 95 - To frame
EPSON Stylus Color 600 Service Manual Rev. A 3-26 3.2.5.8 PE Sensor Assembly Removal 1. Remov ing the upper housing. (Refer to section 3.2.1)2. From the front side of the mechanism, unhook two hooks fixing “SENSOR, ASSEMBLY, PE” to the3. mechanism. Then, slide it to upward to remov e it. After remov...
Page 99 - This section describes the detail procedure of each adjustment.; Paper Gap Adjustment; top edge of it to a notch on the edge of the side frame.
EPSON Stylus Color 600 Service Manual Rev. A 4-2 4.2 Adjustments This section describes the detail procedure of each adjustment. 4.2.1 Paper Gap Adjustment The paper gap is a distance between nozzle surface of the printhead unit and a paper surface and isadjusted to specified gap at the assembly. Th...
Page 100 - Chapter 4 Adjustment
Chapter 4 Adjustment Rev. A 4-3 Left "PAPER GUIDE, FRONT;B" Right (HP side) Rib: Avoid 2ribs from left Carriage Assembly [Thickness Gauge] Rib: Avoid 1 rib at right end "ROLLER, ASSEMBLY, PF" "PAPER GUIDE, FRONT;B" *Put the gauge on a flat face *Align the center of gauge and ...
Page 101 - Adjustment using Adjustment Program
EPSON Stylus Color 600 Service Manual Rev. A 4-4 4.2.2 Adjustment using Adjustment Program Since the characteristic of printer mechanism and its components are v arying, ev ery printer mechanism arechecked and it’s own characteristic information is stored in EEPROM of the main control board as acomp...
Page 102 - Replacing the printer mechanism
Chapter 4 Adjustment Rev. A 4-5 4.2.2.2 Ink Charge Operation If either of the following serv ice is made, internal ink paths of the printhead unit is completely empty.Therefore, a brand-new ink cartridge must be installed and all ink paths must be charged with fresh ink byperforming the following op...
Page 103 - HEAD VH
EPSON Stylus Color 600 Service Manual Rev. A 4-6 [SCREEN-1] ***** (CUSTOMER) ***** STYLUS COLOR 600 J90C00E 1. 000:EUROPE 2. 010:USA3. 020: RUSSIAN Select No.?_ [SCREEN-2] ***** INK Jig ***** 1. Jig2. Cartridge Select No.?_ [SCREEN-3] ***** SETTING MENU ***** J90C00E 1: (Production)2: (Outgoing Insp...
Page 104 - Setting; Head VH ID
Chapter 4 Adjustment Rev. A 4-7 4.2.2.3 VH Setting The piezo-electric element used in each printhead unit has unique electrical characteristic and the electricalcharacteristic of each printhead is measured at the production and each printhead unit is giv en with the IDcode. Therefore, this ID code i...
Page 105 - Head VH Setting
EPSON Stylus Color 600 Service Manual Rev. A 4-8 [SCREEN-4] MAIN MENU for Production J90C00E 1. VH Setting2. Ink Charge3. Angular Adjust Print XX-XX-XXXX XX:XX:XX K. Angular Adjust Setting4. Bi-d Adjust [Customer 010: USA] P. Printing Inspection (GOS) JIG No. :CT L. Printing Inspection (S/F) M/C No....
Page 106 - Replacing or remov ing the printhead unit
Chapter 4 Adjustment Rev. A 4-9 4.2.2.4 Head Angular Adjustment The head angular means the angle at which the printhead unit installed on the carriage assembly againstthe carriage mov ement direction and the printhead must be parallel with the carriage mov ement direction sothat the lines printed wi...
Page 113 - Chapter 5 Troubleshooting; Unit Level Troubleshooting; Symptom
Chapter 5 Troubleshooting Rev. A 5-3 5.2 Unit Level Troubleshooting W hen a problem occurs, you can identify the defectiv e unit according to the symptoms exhibited.The table below lists the symptoms of certain problems. Once the problem is identified, refer to theflowchart that corresponds to the p...
Page 114 - Stylus Color 600 Service Manual; Printer does not operate at power on
Stylus Color 600 Service Manual Rev. A 5-4 5.2.1 Printer does not operate at power on Is AC power voltage normal? YES Is the fuse(F1) of power supply Is the output voltage of power supply normal? Exchange the main board. NO Input normal power supply. NO Exchange the fuse. Disconnect CN10 in the main...
Page 115 - Error is detected
Chapter 5 Troubleshooting Rev. A 5-5 5.2.2 Error is detected START Check the error message.(Refer to Table5-3) Is it carriage error? No ink cartridge error? Maintenance Error Exchange the waste ink absorber and reset the counter. (Refer to 1.4.2) NO NO Turn off the printer, and move the carriage by ...
Page 116 - Failure occurs during printing
Stylus Color 600 Service Manual Rev. A 5-6 5.2.3 Failure occurs during printing START Is printing carried out O.K? Is printing quality normal? Is the problem solved? Perform printing adjustment. (Refer to Chapter4) Exchange the ink cartridge with new one and perform self-test. Is the problem solved?...
Page 117 - Printer does not feed the paper correctly
Chapter 5 Troubleshooting Rev. A 5-7 5.2.4 Printer does not feed the paper correctly START Are papers set in the ASF correctly? Does the PF roller and platen rotate? Remove any obstruction in the paper path if there is any. Perform cleaning for the roller of paper path. Is the Is the PF motor runnin...
Page 118 - Control panel operation is abnormal
Stylus Color 600 Service Manual Rev. A 5-8 5.2.5 Control panel operation is abnormal START Is the control panel connected correctly? Connect the control panel correctly. Is the problem solved? Replace the control panel. Is the problem solved? END Replace the main board. END YES NO NO YES NO YES Figu...
Page 121 - Unit Repair - C200 Main Board
Chapter 5 Troubleshooting Rev. A 5-11 5.3.1 Unit Repair - C200 Main Board This section describes the problems related to the main controller board(C200 main). The table belowprov ides v arious symptoms, likely causes, and checkpoints. The check points refer to wav eforms,resistance, and other v alue...
Page 122 - Replace IC2
Stylus Color 600 Service Manual Rev. A 5-12 Symptom Condition Cause Checkpoint Solution Printing isabnormal. Printing is notexecute. IC7 is dead. Check the trapezoidalwav eform at 3-pin of Q7on C200main board. Replace IC6,Q7, or Q9. IC2 is dead. Check the control signalof trapezoidal from IC2.(at 80...
Page 123 - Repair of the Printer Mechanism
Chapter 5 Troubleshooting Rev. A 5-13 5.4 Repair of the Printer Mechanism This section prov ides instruction for repairing the printer mechanism. It describes v arious problems,symptom, likely causes, checkpoints, and solutions. Select appropriate symptom from the table and checkeach parts and its f...
Page 124 - Abnormal printing Only a particular
Stylus Color 600 Service Manual Rev. A 5-14 Symptom Condition Cause Check-point Solution Abnormal printing Only a particular dotcauses abnormalprinting. Print head surface isnot clean.(dot missing) Perform the cleaningoperation sev eraltimes and checkprinting. Perform thecleaning. The head unit isde...
Page 125 - Fatal error appears. ASF sensor is
Chapter 5 Troubleshooting Rev. A 5-15 Symptom Condition Causes Checkpoint Solution Abnormal paperfeeding. Paper is not fed. Friction of the PFroller. Check if the PFroller rotates whenpaper is not fed. Clean the PF rollerby the cleaningsheet. Replace thePF roller if it doesnot recov er. Abnormal ope...
Page 127 - Chapter 6 Maintenance; Service Maintenance; Head Cleaning
Chapter 6 Maintenance Rev. A 6-1 6.1 OVERVIEW This section describes the points and the procedures for maintaining the printer in its optimum condition. 6.1.1 Cleaning This printer has no mechanical components requiring regular cleaning. Therefore, the points describedbelow are suggested to be check...
Page 130 - Completely wipe off any grease stack out
EPSON Stylus Color 600 Service Manual Rev. A 6-4 No. Standard Remarks 11 <Lubrication Point>A round hole of the left frame of ASF(“GEAR, 34” is inserting to this hole) Completely wipe off any grease stack out to inner side of ASF. <Lubricant Type> G-26<Lubrication Amount>Ev enly ap...
Page 134 - Appendix
Appendix A.1 Connector Summary ........................................................................................... A-1 A.2 Connector Summary ........................................................................................... A-2 A.3 EEPROM Address Map ...................................
Page 135 - A.1 Connector Summary
EPSON Stylus Color 600 Service Manual Rev.A A-1 A.1 Connector Summary Stylus Color 400 has the following primary component units; •œ Main Board(C206 Main) •œ Power Supply Board (C206 PSB/PSE) •œ Printer Mechanism Figure A-1 below illustrates how these component units are connected. CN1 C206PSB(Power...
Page 136 - A.2 Connector Summary
Appendix Rev. A A-2 A.2 Connector Summary Following tables show connector pin assignment of the C200 main board. Connector Function Table to refer CN1 Parallel I/F connector Chapter1/Table 1-10CN2 Serial I/F connector Chapter1CN3 •Ë Control panel Table A-2 CN4 •Ë PE sensor Table A-3 CN5 •Ë HP sensor...
Page 137 - Pin Signal Name I/O Function
EPSON Stylus Color600 Service Manual Rev.A A-3 Pin Signal Name I/O Function 1 PFA Out Phase drive signal (A)2 PF-A Out Phase drive signal (-A)3 PFB Out Phase drive signal (B)4 PF-B Out Phase drive signal(-B) Pin Signal Name I/O Function 1 BCO In Black ink cartridge detect signal2 CCO In Color ink ca...
Page 138 - A.3 EEPROM Address Map
Appendix Rev. A A-4 A.3 EEPROM Address Map Address Explanation Setting QPIT Settings Factory Settings 00H Password 0 54H - 01H 0FH - 02H Market 0:Word 1:Japan2:Custom(MJ-) ∗∗ 3:Custom(Stylus Color) ∗∗ 4:Custom (other name) ∗∗ 00H ( ∗ 1) 03H 1st dot adjustment -40 ≤ n ≤ 40 (by 1/1440 inch) 00H ( ∗ 1)...
Page 139 - Address Explanation Setting QPIT
EPSON Stylus Color600 Service Manual Rev.A A-5 Address Explanation Setting QPIT settings Factory settings 23H Interface wait time 0 to 255 (by second) 0AH 0AH24H Parallel I/F speed 0:High speed 1:Normal 00H 00H25H Reserved 00H -26H Reserved 00H -27H Print direction control 0:Bi-D 1:Uni-D 2:Auto 02H ...
Page 142 - A.4 Circuit Board Component Layouts; Figure A-2. C200 Main Board Component Layout
EPSON Stylus Color 600 Rev.A A-9 A.4 Circuit Board Component Layouts Figure A-2. C200 Main Board Component Layout
Page 143 - Figure A-4. C206 PSE Board Component Layout
Appendix Rev. A A-10 Figure A-4. C206 PSE Board Component Layout
Page 148 - PARTS PRICE LIST; EPSON PartFinder Version: 04; CONTENTS SUBJECT TO CHANGE WITHOUT NOTICE
.. STYLUS COLOR 600 PARTS PRICE LIST COUNTRY: USA Release Date: 5/18/98 EPSON PartFinder Version: 04 EPSON AMERICA, INC. CONTENTS SUBJECT TO CHANGE WITHOUT NOTICE
Page 158 - MA; OPERATOR PANEL; WASTE PAD; AC INPUT; PH LOCK TAB
EPSON AMERICA, INC. TRAINING DEPT. DATERE V AUG 98ISSUE Stylus Color 600 Functi onal Diagr amR. Bohn DR AW ING N AME D RAW N BY 1 0 P PR RO OM M M MA A IIN N B BR R D D 1 7 2 3 5 4 1 1 6 8 T T M M P P IIC C 1 1 IIC C 3 3 B B A A T T 1 1 G G N N D D 3 3 V V 1 2 2 ..5 5 a a F F 1 1 P PO O W W S S U UP...
Page 159 - EPSON OVERSEAS MARKETING LOCATIONS; EPSON DEUTCHLAND GmBH
EPSON OVERSEAS MARKETING LOCATIONS EPSON AMERICA, Inc. 20770 Madrona Avenue,P.O. Box 2842Torrance, CA 90509-2842Phone: (800)922-8911Fax: (310)782-5220 EPSON DEUTCHLAND GmBH Zülpicher Straße 6, 4549 DüsseldorfGermany Phone: (0211)56030Telex: 8584786 EPSON UK LTD. Campus 100, Maylands Avenue,Hemel Hem...
Page 160 - EPSON; SEIKO EPSON CORPORATION