Page 2 - NOTICE; The contents of this manual are subjects to change without notice.; Copyright © 1992 by SEIKO EPSON CORPORATION Nagano, Japan
NOTICE All rights reserved. Reproduction of any part of this manual in any form whatsoever without SEIKOEPSON’s express written permission is forbidden. The contents of this manual are subjects to change without notice. All efforts have been made to ensure the accuracy of the contents of this manual...
Page 3 - PRECAUTIONS; DANGER
PRECAUTIONS Precautionary notations throughout the text are categorized relative to 1) personal injury and 2) damage to equipment. DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by D...
Page 4 - PREFACE; required to service the equipment.; The contents of this
PREFACE This manual describes functions, theory of electrical and mechanical operations, maintenance, and repair of stylus 800.The instructions and procedures included herein are intended for the experience repair technician, and attention should be given to the precautions on the preceding page. Th...
Page 6 - TABLE OF CONTENTS
TABLE OF CONTENTS CHAPTER 1. GENERAL DESCRIPTION CHAPTER 2. OPERATING PRINCIPLES CHAPTER 3. DISASSEMBLY AND ASSEMBLY CHAPTER 4. ADJUSTMENTS CHAPTER 5. TROUBLESHOOTING CHAPTER 6. MAINTENANCE APPENDIX vi -
Page 7 - Table of Contents; FEATURES; Main Control Board; List of Figures
Chapter 1 General Description Table of Contents 1.1 FEATURES 1-1 1.2 SPECIFICATIONS 1-2 1.2.11.2.2 1.2.4 1.2.5 1.2.7 1.2.9 Printing Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paper Handling Specification . . . . . . . . . . . . . . . . . . . . . . ....
Page 8 - List of Tables
List of Tables Table 1-1. Print Speed and Printable Columns . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Table 1-2. Character Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Table l-3. Adjust Lever Settings . . . . . . . . . . . . . . . . . . . ....
Page 9 - printer cover
STYLUS 800 Service Manual General Description 1.1 FEATURES The Stylus 800 is a serial inkjet printer that uses a newly developed inkjet technology to accomplisha superb quality output with high-speed printing. The major features of this printer are: High print quality from a new inkjet technology. C...
Page 10 - This section provides detailed statistics for this printer.; i i; Paper feed; Bidirectional printing with logical seeking control; Table 1-1. Print Speed and Printable Columns; Character Pitch
General Description STYLUS 800 Service Manual 1.2 SPECIFICATIONS This section provides detailed statistics for this printer. 1.2.1 Printing Specification Print system: On-demand ink jet system Nozzle configuration: 48 nozzles (12 nozzles x 4 staggered columns) I I . I I i I I i i I I I i # 4 5 Figur...
Page 11 - STYLUS 800 Service Manual
STYLUS 800 Service Manual Character sets: Legal and 14 international character sets. Character tables: See Table 1-2. Table 1-2. Character Tables Character Table US Version European Version Pacific Version ITALIC o 0 0 (U.S./Standard Europe) o 0 0 (Multilingual) o 0 0 (Portuguese) o 0 0 (Canadian-Fr...
Page 13 - Cut; Printable area; The minimum top margin=; The minimum right margin is:
STYLUS 800 Service Manual Description Printable area: Cut Sheet (with built-in sheet feeder) B (Left c (Right Printable area A (Top margin) (Bottom margin) 1 Figure 1-3. Printable Area - Cut (Built-in Sheet Feeder) Cut / Envelope (with the manual insertion B c (Left A Printable area (Top margin) mar...
Page 14 - Note: The ink inside the ink cartridge freezes if it kept below
General Description 800 Service Manual Adjust lever settings: The adjust lever, attached to the carnage unit, must be set to proper position for the paper thickness, as shown in Table 1-3. Table 1-3. Adjust Lever Settings Lever Position Paper Type Paper Thickness Cut Sheets RIGHT Envelopes 0 . 1 6 -...
Page 15 - = Operating conditions must be in this range.
STYLUS 800 Service Genera/ 1.2.5 Environmental Conditions Table 1-4. Environmental Conditions Description Operating Storage Temperature 10-35 ‘c (50 - 95 ‘I=)(*1) -20- 60 (-4 - 140 (*2) Humidity 20- 80% RH (*1,*3) 5- RH (*2,*3) Resistance to shock 1 G, within 1 2 G, within 2 (*2) Resistance to vibra...
Page 17 - Manual; INTERFACE SPECIFICATION; Table 1-6. Signal and Connector Pin Assignments
800 Service Manual 1.3 INTERFACE SPECIFICATION The Stylus 800 is equipped with an 8 bit parallel interface, standard. Data format: 8 bit parallel Synchronization: STROBE pulse Handshaking: By BUSY and signals Signal level: level Adaptable connector: 36-pin 57-30360 or equivalent Data transmission ti...
Page 18 - NC; The direction of the signal is as viewed from the printer.
General Description 800 Service Manual Table 1-6. Signal and Connector Pin Assignments (Continued) Pin No. Signal Name I/o Description 16 Signal ground. 17 - Chassis ground. (Both chassis ground and signal ground areconnected in the 18 NC Not 19-30 Twisted-pair return signal ground. 31 INIT I If thi...
Page 19 - PRINTER OPERATIONS; II; script
STYLUS 800 Service Manual General 1.4 PRINTER OPERATIONS This section describes the basic operations of the printer. 1.4.1 Control Panel The control panel of this printer contains five non-lock type push buttons and nine LED indicators for easy operation of the various printer functions. PAPER OUT I...
Page 21 - more than; ON; x 3 t i m e s; . 1 s e c o n d
800 Service Manual General Description 1.4.4 Initial ink Charge When the printer is to be set up for primary use, whole ink supply path of the printer must be filledwith a new ink, by performing the initial ink charge operation. [Step 1][Step 2] [Step 3] [Step 4] Turn the printer on and press the PA...
Page 22 - MAIN BOARD Component Layout
General Description STYLUS 800 Service Manual 1.5 MAIN COMPONENTS The main components of this printer are: Printer mechanism (M-481O) Q Main control board MAIN BOARD) Power supply unit Control panel Cl Housing 1.5.1 Main Control Board MAIN BOARD) The MAIN BOARD is the main of the Stylus 800. It take...
Page 23 - General Description; BOARD Component Layout
STYLUS 800 Service Manual General Description 1.5.2 Power Supply Unit BOARD) The power supply unit converts input AC voltage and generates different DC voltages required by the printer mechanism and other electrical The BOARD is for 120VAC input, and the BOARD is for 220 to 240VAC input. o Figure 1-...
Page 25 - OPERATING PRINCIPLES OF THE PRINTER MECHANISM
Chapter 2 Operating Principles Table of Contents 2.1 OVERVIEW 2-1 2.2 OPERATING PRINCIPLES OF THE PRINTER MECHANISM 2-1 2.2.1 Printer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .2-22.2.2 Carriage Drive Mechanism . . . . . . . . . . . . . . . . . . . . ...
Page 26 - Structure of; P l a t e n
List of Figures Figure 2-1.Figure 2-2.Figure 2-3. Figure 2-4.Figure 2-5. Figure 2-6.Figure 2-7.Figure 2-8.Figure 2-9.Figure 2-10Figure 2-11 Figure 2-12 Figure 2-13 Figure 2-14 Figure 2-15Figure 2-16.Figure 2-17.Figure 2-18.Figure 2-19.Figure 2-20. Functional Block Diagram of the Printer Mechanism . ...
Page 27 - OPERATING PRINCIPLES OF THE PRINTER MECHANISM; functional block diagram of the printer mechanism.; CR; Driver circuit; A S F; Figure 2-1. Functional Block Diagram of the
STYLUS 800 Service Manual Operating Principles 2.1 OVERVIEW This section describes the operating principles of the printer mechanism and the electrical circuits of the Stylus 800. 2.2 OPERATING PRINCIPLES OF THE PRINTER MECHANISM The Stylus 800 printer mechanism is composed of the printhead unit, pa...
Page 29 - Principles; of the Printing Operation; Figure 2-3. Principles of the Printing Operation; cartridge
STYLUS 800 Service Manual Operating Principles Principles of the Printing Operation The operation of the to inject ink from each nozzle is: (1) Normal state No electrical charge is applied to the (Multi-Layer element attached to the back of the cavity, and pressure inside the cavity is kept at const...
Page 30 - Carriage Drive Mechanism; carriage unit to; Table 2-1. Carriage Drive Motor Specifications; paper thickness used for printing.; Table 2-2. Platen Gap Adjust Lever Position
Operating Principles STYLUS 800 Service Manual 2.2.2 Carriage Drive Mechanism The timing belt attached the base of the carriage unit is driven by the carriage motor, causing the carriage unit to move the guide shaft left to right, or vice versa. The carriage drive motor on this printer a 4-phase, 20...
Page 31 - Paper Feed Mechanism; PM-type stepping motor; Table 2-3. Paper Feed Drive Motor Specification
) STYLUS 800 Service Manual Operating Principles 2.2.3 Paper Feed Mechanism This printer’s paper feed mechanism can feed paper either from the built-in ASF (auto sheet feeder)or the manual feed slot. The paper feed drive motor is a 4-phase, PM-type stepping motor that directly drives the paper feed ...
Page 32 - Operating Principles; Ink System; This printer’s ink system is composed of the following mechanisms:; Head; Driver
Operating Principles STYLUS 800 2.2.4 Ink System This printer’s ink system is composed of the following mechanisms: ■ Ink cartridge ■ Pump mechanism Cap mechanism Printhead cleaning mechanism ■ Waste ink drain tank The figure below shows a diagram of the ink system. Ink Cartridge Head Driver Boar Fi...
Page 33 - position. The figure below shows a block of the pump mechanism.; Paper
STYLUS 800 Service Manual Operating Principles 2.2.5 Pump Mechanism The paper feed motor drives the pump mechanism when the transmission gear is moved to the position where the paper feed motor engages the pump mechanism gear trains, when the carriageunit is at the ink system home position. The figu...
Page 34 - applied to the ink tube is released.; Pumping
Operating Principles STYLUS 800 Service Manual Table 2-4. Pump Mechanism Operation PF Motor Rotational Direction Operation 1 Pumping CW (forward rotation) Pseudo-pumping (False absorbing) Gear (backward rotation) Pump pulley reset Gear compensation The pump draws ink from the printhead nozzles and d...
Page 35 - Cap Mechanism; The; cap mechanism; nozzle while the printer is not; Slider Valve
STYLUS 800 Service Manual Operating Principles 2.2.6 Cap Mechanism The cap mechanism prevents the printhead nozzles from drying or bubbles from forming inside the nozzle while the printer is not in use. The printhead capping operation is performed automatically so that a cap closely contacts the pri...
Page 36 - OPERATING PRINCIPLES OF THE ELECTRICAL CIRCUITRIES; AC Input; Figure 2-11. Block Diagram of the Electrical; Head drive; MAIN; PNL; Voltage; VDC
Operating Principles STYLUS 800 Service Manual 2.3 OPERATING PRINCIPLES OF THE ELECTRICAL CIRCUITRIES The Stylus 800 contains the following circuit board units: ■ C106 MAIN BOARD (Main control circuit board) ■ C106 PSB/PSE BOARD (Power supply circuit board) In addition to the circuit boards above, p...
Page 37 - Pcl; Figure 2-12. Power Supply Circuit Block Diagram; of
STYLUS 800 Service Manual Operating Principles The figure below shows a block diagram of the power supply circuit (C106 This power supply circuit employs the (ringing choke converter) switching control system. The input AC voltage supplied from the external AC source is first input to the filter cir...
Page 38 - Operating Principles of the Main Control Circuit; driver; QMI; only; Figure 2-13. Main Control Circuit Block Diagram
Operating Principles STYLUS 800 Service Manual 2.3.2 Operating Principles of the Main Control Circuit The main control circuit of this printer is the MAIN BOARD. This circuit is controlled by the 8-bit CPU (ICI), running at 19.6608 MHz. This CPU has a unique architecture capable of handling data on ...
Page 39 - Reset Circuits; Sensor Circuits; INK; Figure 2-15. Sensor Circuit Block Diagram
STYLUS 800 Service Manual Operating Principles 2.3.2.1 Reset Circuits The C106 MAIN BOARD contains two reset circuits: the +5 V monitor reset circuit and the +35 V monitor reset circuit. The +5 V monitor reset circuit monitors the voltage level of the +5 V line,using reset PST592 and outputs a reset...
Page 40 - End Detection; according to the output voltage level of the sensor.; the control panel, as described
Operating Principles STYLUS 800 Service Manual 2.3.2.3 Ink End Detection The (Ink End) sensor attached to the carriage detects, not only the ink end, but also when ink is low and whether an ink cartridge is installed. The detected status is classified to five modes according to the output voltage le...
Page 41 - speed; HOLD; CPU; Figure 2-17. Carriage Motor Drive Circuit Block Diagram
STYLUS 800 Service Manual Operating Principles 2.3.2.4 Carriage Motor Drive Circuit Carriage motor drive SLA7024 drives the carriage motor for the printer mechanism by a I constant current, drive system. Gate array selects the motor phase drive current level using the output signals from ports to (p...
Page 42 - Paper Feed Motor Drive Circuit; drive; Figure 2-18. Paper Feed Motor Drive Circuit Block Diagram
Operating Principles STYLUS 800 Service Manual 2.3.2.5 Paper Feed Motor Drive Circuit The paper feed motor for this printer drives the following mechanisms: ‘ Paper feed mechanism . ■ Paper pickup mechanism ■ Pump mechanism Driver IC drives the paper feed motor by a constant voltage, drive system. T...
Page 43 - Drive Circuit; Drive Circuit Block Diagram
STYLUS 800 Service Manual Operating Principles 2.3.2.6 Drive Circuit The drive circuit for this printer is composed of the following two parts: ❑ Common drive circuit (trapezoidal drive pulse generation) ■ Head drive circuit (nozzle control built on the The 64-bit thermal head driver in the head dri...
Page 44 - INK SYSTEM MANAGEMENT; Printer mechanism; Operation and
Operating Principles 800 Service Manual 2.4 INK SYSTEM MANAGEMENT This section explains how the ink system is controlled to protect the printhead and the ink supply system and to ensure output. The ink system control is composed of the following operations: ■ Power on ■ Cleaning ■ Standby ■ Refresh ...
Page 47 - R e p l a c e m e n t O p e r a t i o n
STYLUS 800 Service Manual Operating Principles 2.4.1.6 Cleaner Blade Operation The cleaner blade operation eliminates any dust or ink attached to the nozzle plate surface. This operation consists of the following separate operational modes. ■ Cleaner blade - I ■ Cleaner blade -II ■ Cleaner blade - I...
Page 48 - Micro Absorbing Operation
Operating Principles STYLUS 800 Service Manual 2.4.1.8 Disengage ON Operation This operation sets the switch lever to the position where it transmits the PF motor drive to thepump mechanism. 1) Moves the carriage to the position D where the lever is set to the specified position. 2) Moves the carria...
Page 50 - DISASSEMBLY AND ASSEMBLY; Power Supply Unit
Chapter 3 Disassembly and Assembly Table of Contents 3.1 OVERVIEW 3-1 3.1.1 Precautions for Disassembling the Printer . . . . . . . . . . . . . . . . . . . . .. ...3-1 3.2 DISASSEMBLY AND ASSEMBLY 3-2 3.2.1 CASE, UPPER Removal . . . . . . . . . . . . . . . . . . . . . .................3-3 3.2.2 Powe...
Page 51 - disassemble or; Precautions for Disassembling the Printer; Refer to the precautions below when disassembling the printer.
STYLUS 800 Service Manual Disassembly and Assembly 3.1 OVERVIEW This section describes procedures for disassembling the main components of this printer. Unlessotherwise specified, the disassembled unit or components can be reassembled simply by reversing the disassembly procedure. The assembly proce...
Page 52 - Follow the instruction in Section; This section consists; the printer in the Appendix, if necessary.; START; Removal
Disassembly and Assembly STYLUS 800 Service Manual 3.2 DISASSEMBLY AND ASSEMBLY Follow the instruction in Section 3.1.1 to disassemble the I This section consists of the subheads shown in the diagram below. Refer to the exploded view of the printer in the Appendix, if necessary. START CASE, UPPER Re...
Page 53 - Holds the upper case; Panel
STYLUS 800 Service Manual Disassembly and 3.2.1 CASE, UPPER Removal [Step 1][Step 2] [Step 3] [Step 4] [Step 5] [Step 6] Remove the COVER, PRINTER by releasing the tabs holding it to the CASE, UPPER.Remove the SUPPORT, PAPER by releasing the tabs holding it to the CASE, LOWER. Remove the GUIDE, PAPE...
Page 54 - CBS
Disassembly and Assembly STYLUS 800 Service Manual 3.2.2 Power Supply Unit BOARD) Removal [Step 1] [Step 2] [Step 3] [Step 4] Remove the CASE, UPPER. (Refer to Section 3.2.1.) Disconnect the cables from and of the BOARD. Remove 4 screws (CBB screw x 6) x 2, CBS screw x 6), screw x 8)) fixing the pow...
Page 55 - Main Controller (CI06 MAIN BOARD) Removal
I I STYLUS 800 Service Manual Disassembly and Assembly 3.2.3 Main Controller (CI06 MAIN BOARD) Removal [Step 1] Remove the CASE, UPPER. (Refer to Section 3.2.1.) [Step 2] Disconnect the cables from the connectors CN2/CN3/CN4/CN5 /CN6/CN7 of the C106 MAIN BOARD. [Step 3]. Remove 4 screws (CBB screw (...
Page 56 - PRINTER MECHANISM; Move the carriage to the center of the ptiner.; mechanism, check that the; inserted; into; Removal ‘
Disassembly and Assembly STYLUS 800 Service Manual 3.2.4 PRINTER MECHANISM Removal [Step 1] Remove the CASE, UPPER. (Refer to Section 3.2.1.) [Step 2] Remove the power supply unit. (Refer to Section 3.2.2.) [Step 3] Remove the main controller. (Refer to Section 3.23.) [Step 4] . Move the carriage to...
Page 57 - proper measurement; to protect a; UNIT Removal “
800 Manual Disassembly and Assembly 3.2.5 PRINTER MECHANISM Disassembly The procedures described in this section explain removal of components within the printer mechanism. 3.2.5.1 UNIT Removal [Step 1] Remove the printer mechanism. (Refer to section 3.2.4.) [Step 2] Move the carriage to the middle ...
Page 58 - Ink Cartridge
Disassembly and Assembly STYLUS 800 Service Manual Ink Cartridge o I Unit -. 22% %.. Figure 3-7. UNIT Removal (Continued) 3-8 Rev.
Page 59 - PUMP UNIT Removal; and the printer mechanism to protect the; of the; Guide Assembly
800 Manual Disassembly and Assembly 3.2.5.2 PUMP UNIT Removal [Step 1][Step 2] [Step 3] [Step 4] [Step 5] [Step 6] Remove the PRINTER MECHANISM. (Refer to section 3.2.4.) Move the carriage to the middle of the printer. The carriage is located between first andsecond paper guide roller, as illustrate...
Page 60 - Pump Unit
Disassembly and Assembly STYLUS 800 Manual Pump Unit . Figure 3-9. PUMP Unit Removal (Continued) 3-1o Rev. A
Page 61 - Slit
STYLUS 800 Service Manual Disassembly and Assemb/y 3.2.5.3 CLEANER, HEAD Replacement [Step 1] Remove the PUMP UNIT. (Refer tosection3.2.5.2.) [Step 2] Remove the CLEANER, HEAD from the pump unit. Keeping the HEAD clean is extremely important to keep the ink injection system working properly in the p...
Page 62 - CARRIAGE UNIT Removal; Remove the ground spring plate on the left side.; SHAFT
and Assembly STYLUS 800 Manual 3.2.5.4 CARRIAGE UNIT Removal [Step 1] [Step 2] [Step 3] [Step 4] [Step 5] [Step 6] Remove the printer mechanism. (Refer to section 3.2.4.)Remove the tension spring that holds the CR motor in place. Then, take the timing beltout of the CR motor drive pulley and the dri...
Page 63 - CR MOTOR Removal; [Step 2] Remove the tension spring and take
STYLUS 800 Manual Disassembly and 3.2.5.5 CR MOTOR Removal [Step 1] Remove the printer mechanism. (Refer to section 3.2.4.) [Step 2] Remove the tension spring and take of the pulley. [Step3] Remove 3 screws screw (M3 x 10) x 3) that fixing the CR motor to the CR motor holder plate, and remove the CR...
Page 64 - PF MOTOR; screws; Since the holding; removing the holding plate.
Disassembly and Assembly STYLUS 800 Service Manual 3.2.5.6 PF MOTOR Removal [Step 1] Remove mechanism. (Refer tosection3.2.4.) [Step 2] screws screw 10) x3), and remove theholdingplate. Since the holding plate retains the pressure springs under it, be sure not to loose them when removing the holding...
Page 65 - PAPER FEED ROLLER ASSEMBLY Removal; Remove the PAPER FEED ROLLER ASSEMBLY.; Paper Feed Roller Assembly; Figure 3-14. PAPER FEED ROLLER ASSEMBLY Removal
STYLUS 800 Service Manual Disassembly and Assembly 3.2.5.7 [Step 1] [Step 2] [Step 3] [Step 4] PAPER FEED ROLLER ASSEMBLY Removal Remove the printer mechanism. (Refer to section 3.2.4.) Remove the carriage unit. (Refer to section 3.2.5.4.) Remove 2 screws (CBB screw (M3 x 10) x 2), and remove the fr...
Page 66 - PRINTING ALIGNMENT ADJUSTMENT; List of
Chapter 4 Adjustments Table of Contents 4.1 OVERVIEW 4-1 4.1.1 Precautions for Adjustment . . . . . . . . . . . . . . . . . . . . . . . 4.2 PRINTING ALIGNMENT ADJUSTMENT 4-1 4-1 4.3 DEFAULT PARAMETER REGISTRATION 4-2 4.4 PAPER GAP ADJUSTMENT 4-2 Figure 4-1. PG Adjustment . . List of . . . . . . . Fi...
Page 68 - DEFAULT SETTING PARAMETER REGISTRATION; PAPER GAP ADJUSTMENT; When the; Gap between Carriage and Front Frame; Cw
Adjustment STYLUS 800 Manual 4.3 DEFAULT SETTING PARAMETER REGISTRATION The set up value that specifies the destination of the product distribution, is stored the on the main board (C106 MAIN). Therefore, this set up value must be written in when the main board or the chip is replaced. [Step 1] [Ste...
Page 70 - UNIT LEVEL TROUBLESHOOTING; BOARD; Repair of
Chapter 5 Troubleshooting Table of Contents 5.1 OVERVIEW 5-1 5.2 UNIT LEVEL TROUBLESHOOTING 5-3 5.2.1 Printer does not operate at power on . . . . . . . . . . . . . . . . . . . . . . .......5-45.2.2 Error is detected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 71 - more difficult. This; Figure 5-1. Troubleshooting Process Flowchart
STYLUS 800 Service Manual Troubleshooting 5.1 OVERVIEW The printer may exhibit different symptoms for the same problem, which makes troubleshooting more difficult. This section, however, provides simple and effective ways to facilitate troubleshooting. The following flowchart illustrates the main st...
Page 72 - . 1 s e c o n d i n t e r v a l
Troubleshooting STYLUS 800 Service Manual Table 5-3. Error Codes Error PAPER INK END PAUSE LED LED LED Buzzer Recovery Load the paper and press the Paper out ON OFF OFF buttons as follows:1. PAUSE 2. LOAD/EJECT Paper jam BLINKS OFF OFF V* x 3 times Same as above. Press PAUSE button andreplace the in...
Page 73 - defect. The table below; Symptom
STYLUS 800 Service Manual Troubleshooting 5.2 UNIT LEVEL TROUBLESHOOTING When a problem occurs, you can distinguish the defective unit by referring the symptoms of the defect. The table below the of certain defects, and you can easily identify what the problem. Once the problem is refer to the flowc...
Page 74 - Printer does not operate at power on; END
Troubleshooting STYLUS 800 Service Manual 5.2.1 Printer does not operate at power on Use the YES Replace the fuse and the C106 MAIN board.. NO NO Check the output voltage of YES w Replace the YES printer mechanism. 4 . .. I the board. END , . . Rev.
Page 75 - printer; ND
STYLUS 800 Manual 5.2.2 Error is detected START Identify the type of indicated. 5-3.) Turn the printer NO NO NO Waste ink drain tank Replace the wasteink absorbingmaterial, and the protect counter. Chapter 6.) NO YES NO printer mechanism. ND END Rev. 5-5
Page 76 - YEs
Troubleshooting STYLUS 800 Service Manual 5.2.3 Failure occurs during printing NO NO YEs J NO Adjust the NO printer mechanism. NO I MAIN I NO “ . END END 5-s Rev. A
Page 77 - Printer does not feed the paper correctly
STYLUS 800 Service Manual Troubleshooting 5.2.4 Printer does not feed the paper correctly NO Set the paper YES NO Replace the MAIN board. Verify that nothing abnormal within the paper path. Also confirm that there is any foreign objectsthat may interfarethe paper movement, Replace the YES printer me...
Page 78 - Control panel operation is abnormal
Troubleshooting STYLUS 800 Manual 5.2.5 Control panel operation is abnormal YES Is the YES corrected ? NO Replace the panel. NO C106 YES MAIN board. END 5-s Rev. A
Page 79 - The table; other; values to be checked to evaluate the operation of each component.; Board
STYLUS 800 Troubleshooting 5.3 UNIT REPAIR - CI06 BOARD This section describes the problems related to the power supply board The table below provides various symptoms, likely causes, and checkpoints. checkpoints refer to waveforms, resistance, and other values to be checked to evaluate the operatio...
Page 82 - Repair of Printer Mechanism
Troubleshooting 800 Service Manual 5.5 UNIT REPAIR - PRINTER MECHANISM (M-4810) Troubles related to the printer mechanism should be repaired according to the troubleshootingprocedures in Table 5-7. 5-7. Repair of Printer Mechanism Symptom Condition Cause Checkpoint Solution Foreign Manually drive th...
Page 84 - PREVENTIVE MAINTENANCE
Chapter 6 Maintenance Table of Contents 6.1 PREVENTIVE MAINTENANCE 6-1 6.2 SERVICE MAINTENANCE 6.2.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .6-1 6.2.2 Waste Ink Drain Tank Replacement. . . . . . . . . . . . . . . . . . . . . . ........6-1 6.3 LUBR...
Page 85 - MAINTENANCE; or ketone-based solvents for cleaning. These chemicals can; SERVICE MAINTENANCE; Cleaning
800 Service Manual Maintenance 6.1 PREVENTIVE MAINTENANCE Altough this printer is designed that no specific maintenance is required in regular basis, it is good idea to clean the printer whenever you get a chance to do so. You can clean : Outer caseIf it is dirty, clean it with a soft, clean cloth, ...
Page 86 - Type; Oil; Lubrication Point; PF
Maintenance STYLUS 800 Service Manual 6.3 LUBRICATION The printer must be lubricated properly when the printer is disassembled for component replacement, or if the mechanical noise exceeds a certain level. EPSON only recommends thelubricants listed in table below for this printer, both of which have...
Page 87 - Maintenance
800 Service Manual Maintenance Figure 6-1. Lubrication Points Rev. 6-3 I
Page 88 - Appendix; CONNECTOR SUMMARY
Appendix Table of Contents CONNECTOR SUMMARY A-1 CIRCUIT DIAGRAMS A-5 CIRCUIT BOARD COMPONENT LAYOUT A-9 EXPLODED DIAGRAM A-12 List of Figures Figure A-1. Interconnection of Major Components . . . . . . . . . . . . . . . . . . . . . . A-1Figure A-2. MAIN Control Board Component Layout . . . . . . . ...
Page 89 - A.1 CONNECTOR SUMMARY; Figure below shows the; IIF; Figure A-1. Interconnection of Major Components
800 Manual Appendix A.1 CONNECTOR SUMMARY Figure below shows the between the major components of the Stylus 800. +11 AC Input _ z Parallel IIF Printhead Unit — HP Sensor . . . . . . . . . PE Sensor I - CR Motor Printer Mechanism (“-4810) Figure A-1. Interconnection of Major Components Rev. A
Page 91 - GP
STYLUS 800 Service Manual Pin 2 3 4 6 7 8 9 1011 12 Table A-4. Connector Pin Assignment - o 0 0 00 I Name HCLK LAT HPV HP TH Description Ground Synchronizing clock signal (to Ground Latch signal (to Ground Head serial data signal Ground Ink-end signal Power supply to the photodiode of HP sensor HP s...
Page 92 - Pin
Appendix STYLUS 800 Service Manual Table A-9. Connector Pin Assignment - CN8 Pin Name Description 1 DC 2 0 signal on) 3 I input signal pressed) 4 1 input signal 5 I input signal 6 input signal 7 I PAUSE PAUSE input signal 8 0 signal 9 0 signal 10 0 drive signal 11 0 drive signal 12 0 drive signal 13...
Page 95 - STYLUS; ll; Component Layout
STYLUS Manual o r - l n - ‘ ● ● ll I u , w ● % 7 ( E M U I 0 0 0 0 D o 0 0 . ; ’ 0 0 0 0 0 0 0 Component Layout Figure A-2’. C106 MAIN-B Control Board A-9’
Page 96 - C A U T 1 0 N .; Power Supply Board
Appendix STYLUS 800 Service Manual , C A U T 1 0 N . – . 8.. . C 106 2 0 1 3 0 3 0 0 0 A ( I l l T MODEL E C N R2 I. I. I. I. I. 1 L M T R2 E P S – 2 1 E Figure A-3’. CI06 Power Supply Board Component Layout
Page 97 - GRN
STYLUS 800 Service Manual Appendix ( R E D ) (RED) GRN S W 2 • J 3 o 0 18 Figure A-4. CI06 PNL Control Panel ❑