Page 3 - SAFETY GUIDELINES - DEFINITIONS; CALIFORNIA PROPOSITION 65
3 Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in mi...
Page 4 - GENERAL SAFETY RULES
4 GENERAL SAFETY RULES READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,fire, and/or serious personal injury or property damage. IMPORTANT SAFETY INSTRUCTIONS 1. FOR YOUR OWN SAFETY,...
Page 5 - Refer to them often
5 FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. ADDITIONAL SPECIFIC SAFETY RULES 1 . DO NOT OPERATE THIS MACHINE until it is assembled and installed according to the instructions. 2. OBTAIN ADVICE FROM YOUR SUPERVISOR,instructor, or another qualified person if you are not fami...
Page 6 - POWER CONNECTIONS
6 6 A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and shouldbe protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which wi...
Page 7 - EXTENSION CORDS; MINIMUM GAUGE EXTENSION CORD
EXTENSION CORDS Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’splug. When using an extension cord, be sure to use one heavy enough to carry th...
Page 8 - CARTON CONTENTS; FOREWORD; FUNCTIONAL DESCRIPTION
CARTON CONTENTS Fig. 1 Parts 1. Cast Iron ExtensionWings (2) 2. Switch Assembly 3. Fence Holder Brackets (2) 4. Drive Belt 5. Table Insert 6. Wrench Hook 7. Miter Gage Holder8. Splitter MountingBracket 9. Blade Hex Nut10. Blade Flange11. 10” Carbide- Tipped Blade 12. Blade Wrenches (2)13. 4mm Hex Wr...
Page 9 - UNPACKING AND CLEANING; ASSEMBLY; ASSEMBLY TOOLS REQUIRED; ASSEMBLY TIME ESTIMATE - 2 to 3 hours
9 UNPACKING AND CLEANING Carefully unpack the machine and all loose items fromthe shipping container(s). Remove the protective coatingfrom all unpainted surfaces. This coating may be removedwith a soft cloth moistened with kerosene (do not useacetone, gasoline or lacquer thinner for this purpose). A...
Page 10 - BOLTING THE SAW TO FLOOR
10 Fig. 4 DISCONNECT MACHINE FROMPOWER SOURCE. To bolt the saw to a permanent location, remove thenine screws which secure the dust chute inside thesaw cabinet, six of which are shown at (C) Fig. 4. Also,remove the side panel below the motor cover byloosening all six screws (D). Find the holes (E) F...
Page 11 - INSTALLING DRIVE BELT
DISCONNECT MACHINE FROMPOWER SOURCE. First, lift motor and remove foam packing block fromaround motor. While lifting motor (A) Fig. 8, place a 10-12 inch longpiece of 2x4, or another similar thickness of wood, (B)Fig. 8 as shown. This will help prop up the motor andwill make it easier to install the...
Page 12 - EXTENSION WINGS
12 Fig. 10 D I S C O N N E C T M A C H I N E F R O MPOWER SOURCE. Assemble left extension wing (A) Fig. 10A to the sawtable. Align the three holes in the extension wing with thethree holes (A) Fig. 9 in the side of the saw table. Place a7/16" lockwasher, then a 7/16" flat washer on a 7/16-20...
Page 13 - INSTALLING THE SWITCH; INSTALLING YOUR FENCE SYSTEM
13 INSTALLING THE SWITCH DISCONNECT MACHINE FROM POWER SOURCE. 1. Place switch (A) Fig. 11, behind the lip of extensionwing (B). Insert M8x30 hex head screw (C) through wingand then switch support. Place an M8 flat washer andan M8 lock washer on the screw. Thread an M8 hex nut(D) onto screw and tigh...
Page 17 - INSTALLING TABLE INSERT; INSTALLING TOOL HOLDERS
17 Fig. 26 L P INSTALLING TABLE INSERT DISCONNECT MACHINE FROM POWERSOURCE. Lower saw blade and install table insert (P) Fig. 26, in thesaw table. IMPORTANT: When installing the table insert, make certain to hold on to the blade guard (L). The insertwill automatically release the holding action on t...
Page 18 - ASSEMBLING MITER GAGE; OPERATION; STARTING AND STOPPING SAW; LOCKING SWITCH IN “OFF” POSITION; OPERATIONAL CONTROLS AND ADJUSTMENTS; OVERLOAD PROTECTION
18 ASSEMBLING MITER GAGE DISCONNECT MACHINE FROMPOWER SOURCE Place a flat washer (A) Fig 30 on the threads of themiter gage lock handle (B) and then thread the handleinto the hole (C) in miter gage bar. Insert plate (D) Fig.41 into the miter gage slot (E) Fig.41 and slide miter gage onto saw table. ...
Page 19 - CHECKING BLADE ALIGNMENT
19 Fig. 33 C Fig. 34 E D ADJUSTING 90 DEGREE AND 45 DEGREEPOSITIVE STOPS The machine is equipped with positive stops that willquickly and accurately position the saw blade at 90° and45° to the table. To check and adjust the positive stops,proceed as follows: DISCONNECT MACHINE FROM POWERSOURCE. 1. R...
Page 20 - BACKLASH ADJUSTMENTS; ADJUSTING BLADE ALIGNMENT
20 Fig. 38 A B D C BACKLASH ADJUSTMENTS DISCONNECT MACHINE FROMPOWER SOURCE. After a period of extended use, if any play is detected inthe blade raising or blade tilting mechanisms, removethe blade and make the following adjustments: ADJUSTING BLADE RAISING MECHANISM - Loosen locknut (A) Fig. 38, an...
Page 21 - MACHINE USE; COMMON SAWING OPERATIONS
21 MITER GAGE OPERATION AND ADJUSTMENT The miter gage is equipped with adjustable index stops at90, 75, 60,45 and 30 degrees. To rotate the miter gage, loosen lock knob (A) Fig. 40,push the thumb lever (B) down and move the body of themiter gage (C) to the desired angle. The miter gage is equipped w...
Page 23 - RIPPING
23 Ripping is cutting lengthwise through a board, (Fig. 45). NOTE : Be sure the material to be cut is seasoned, dry and flat. The rip fence (A) is used to position and guide the work.One edge of the work rides against the rip fence while the flatside of the board rests on the table. Since the work i...
Page 24 - USING MOULDING CUTTERHEAD
24 Fig. 49 Fig. 51 Fig. 50 H G USING MOULDING CUTTERHEAD Moulding is cutting a shape on the edge or face of thework. Cutting mouldings with a moulding cutterhead is afast, safe and clean operation.The many different knifeshapes available make it possible for the operator toproduce almost any kind of...
Page 25 - USING DADO HEAD
25 Fig. 56 Fig. 54 Fig. 55 Fig. 53 1. Dadoing is cutting a rabbet or wide groove into thework. Most dado head sets are made up of two outsidesaws and four or five inside cutters, (Fig. 53). Variouscombinations of saws and cutters are used to cutgrooves from 1/8 ″ to 13/16 ″ for use in shelving, maki...
Page 26 - TROUBLESHOOTING; CONSTRUCTING A FEATHERBOARD
26 TROUBLESHOOTING For assistance with your machine, visit our website at www.deltamachinery.com for a list of service centers or call the DELTA Machinery help line at 1-800-223-7278(In Canada call 1-800-463-3582). Fig. 59, illustrates dimensions for making a typical featherboard. The material which...
Page 27 - PUSH STICK; CONSTRUCTING A PUSH STICK
27 When ripping work less than 4 inches wide, a push stick should be used to complete the feed and could easily be made from scrap material by following the pattern shown in Fig. 78. Fig. 78 PUSH STICK MAKE FROM 1/2 " OR 3/4 " WOOD OR THICKNESS LESS THAN WIDTH OF MA TERIAL TO BE CUT CUT OFF ...
Page 28 - PARTS, SERVICE OR WARRANTY ASSISTANCE; SERVICE; KEEP MACHINE CLEAN; PROTECTING CAST IRON FROM RUST
28 PARTS, SERVICE OR WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a networkof Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding your Delta quality pro...
Page 29 - ACCESSORIES; Two Year Limited New Product Warranty; WARRANTY
29 A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier. Since accessories other than those of...
Page 30 - NOTES
Page 32 - DELTA SERVICE CENTERS; CANADIAN PORTER-CABLE
The following are trademarks of PORTER-CABLE • DELTA (Las siguientes son marcas registradas de PORTER-CABLE • DELTA S.A.) (Les marques suivantes sont des marques de fabriquant de la PORTER-CABLE • DELTA): Auto-Set ® , BAMMER ® , B.O.S.S. ® , Builder’s Saw ® , Contractor’s Saw ® , Contractor’s Saw II...
