Epson 1EMP-S1- Installation Manual

Page 2 - Index

Index Major Components Page 3 Equipment needed Page 4 General Instruction Page 5 Pre Installation Electrical Page 6, 7 & 8 Mounting , Cable and Routing Page 9 - 13, RDU Meter Connection & Power Hook-up Page 14 - 18 RDU Meter Connection & Power Hook-up Page 14 - 18 Valve Hook-up and E-sto...

Page 3 - Major Components; RDU

• F-RAMS ® Major Components – RDU (Rear Display Unit) – MCU ( Master Control Unit) – 2100 Handheld – Epson Printer F-RAMS ® Major Components 2100 RDU EpsonPrinter MCU

Page 4 - Equipment Needed

• Equipment Needed : – 1/2” and 1 1/4” hole punch and rubber grommets. – Power drill with bits. CAUTION! Do not use electric drill around LPG. – Assorted bolts and nuts for mounting to truck cab floor - length determined by the thickness ofthe cab floor. – Digital Voltmeter. – Pliers – Screwdrivers ...

Page 5 - General Instructions:; – Unpack - Immediately upon receipt; Do Not; no damage has occurred during shipping.; General Instructions

• General Instructions: – Unpack - Immediately upon receipt – Carefully unpack F-RAMS® & 2100 - Always handle with care. Do Not Drop . – Remove and inspect the F-RAMS® unit and all of its parts , checking that no damage has occurred during shipping. General Instructions – Match the parts against...

Page 6 - – Operating Specifications:; • Idle State; Operating Specifications; • Printer

• Pre-Installation Electrical Checklist: – Operating Specifications: • Idle State (not delivering product) ……. 1 Amp • Delivery Solenoids ……. 1 Amp F-RAMS ® Operating Specifications • Printer ……. 1 Amp • Safety Factor ……. 2 Amp • Power required with safety margin 5 Amps (continued)

Page 7 - Pre-Installation Checklist

• Pre-Installation Electrical Checklist (cont.): – For proper operation of the F-RAMS ® system, the truck electrical system must meet the following requirements. • Battery terminals and cables must be in good condition with clean, corrosion free connections. • Battery must be charged in accordance w...

Page 8 - • To check the voltage requirements:; CAUTION; VOLTAGE CHECKS

• To check the voltage requirements: – With the truck turned off - Use a Digital voltmeter and measure across the battery to determine the battery voltage - Minimum 12.5 VDC. (This will tell you if there is a drain on the battery). Record Voltage: _________ – With the truck operating - Use a voltmet...

Page 9 - – The MCU can be; MOUNTING BRACKET; Battery Cable; – When running the fiber

• MCU Mounting Bracket -Location – The MCU can be mounted either on theback wall of the cab orunderneath the passengerseat. The recommendedlocation is on the backwall of the cab. MOUNTING BRACKET Battery Cable Acc. wall of the cab. – When running the fiber optic cable to the back ofthe truck, drill ...

Page 10 - Mounting Bracket

Page 11 - Wiring Cables; CABLES; Single Valve Fiber Optic; Valve

• Wiring Cables – To make the installation easier, each F-RAMS ® is shipped with 3 quick connect wiring cables. This kit is made up of several cables. – (1) MCU wiring cable ------ 3 conductor 18 gage ( White --- 12VDC,Green --- ACC, and Black --- GND ) Note: Runs from the fuse box and the terminal ...

Page 13 - • Routing the cable

• Routing the cable – Make sure that the fiber optic cables that exit the cab have protection over theirconnectors to keep them clean. – Punch a 1/2” hole in the cab for wiring exit. On tilt -cab trucks make sure to leaveenough slack in the cable for maintenance access. – Push the connector with its...

Page 15 - RDU Rear Connection; See next page

• RDU Rear Connection – Remove (6) Seal screws holding the backpanel of the RDU. This will expose theinside of the RDU with the followingconnectors: • MCU Fiber Optic communicationcable (1) pair -- Orange, Blue • I.S.Power cable (1) pair --- White 12volts (Switch hot), Black (GND). • [Optional] RTD ...

Page 16 - Power

RDU Rear Connection Power MCUfiberoptic Temp Probe ValveFiberOptic BLK W H T B L U E O O R A N G E R E d R E d W H I T E

Page 17 - Tilt Cabs

• Cab-over Trucks – Be careful when locating the exit points of the fiber optic cable fromthe RDU. The entrance point mustbe as close to the pivot point of thecab as possible. A position on the Tilt Cabs cab as possible. A position on theline with MCU will keep theharness out of the way. Be sure toa...

Page 18 - Conventional Cab

Page 21 - Valve & Solenoid Mounting

Valve & Solenoid Mounting Valve Power Emergency Stop Valve FiberOptic

Page 22 - Valve BOX

Page 25 - Valve Wiring for LPG; GND

Valve Wiring for LPG GND Power Input LPG - Solenoid hook-up 12VDC & S1 (12 volts) S1 S2 When the Solenoid is de-energized you will see 12 volts on both Red or Black wires.When it is energized you will see 12 volts on the middle wire and .7 volts on the endwire.Note: The 2 middle screws (of the s...

Page 26 - Valve Wiring for Fuel Oil

Valve Wiring for Fuel Oil 12 Volt Power Input Fiber Optic GND Note: S1 is setup singlestage or LPG S2 is setup for dualstage solenoids or Note: Whenhooking up thesolenoid itdoesn’t matterwhich wire isattached to what When the Solenoid is de-energized you will see 12 volts on both Red or Black wires ...

Page 31 - Handheld Computer Vehicle Cradle; Vehicle Cradle Connection; VEHICLE CRADLE

• Handheld Computer Vehicle Cradle – Bench Seat Mount – Split Seat Mount • Vehicle Cradle Connection – Connect the white wire to the 12 volts ( Hot ) and the black wire to negative or to chassis (GND) as found in the terminal block section. VEHICLE CRADLE Bench Seat Mount Split Seat Mount

Page 32 - EPSON PRINTER

• Epson Printer Buttons – When powering up system for the first time,ensure that device prints correctly. – Ensure that all switches on the bottom ofthe printer are set to the OFF position. – Forward Button - Advances the ticket into the printer and locks it into place. – Reverse Button - Back the t...

Epson 1EMP-S1- Installation Manual

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