Emerson 3000/ITR - Manual

Emerson 3000/ITR

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Table of Contents:

  • Page 3 – TABLE OF CONTENTS; GLYCOOL; COM C
  • Page 4 – ii; OMPONENT
  • Page 5 – iii; FIGURES
  • Page 6 – iv; TABLES
  • Page 7 – SAVE THESE INSTRUCTIONS; this manual. Follow all operating and user instructions.; WARNING; NOTE; A pressure-relief valve is provided with Liebert Lee-Temp
  • Page 8 – deck for protection from rotating blower wheel(s) on upflow units.; CAUTION; or near hot compressors, discharge lines, humidifiers and reheats.
  • Page 9 – Introduction; NTRODUCTION; System Descriptions; separate condensing unit.
  • Page 10 – Startup; TARTUP; Startup Procedure; Operation; NOTICE
  • Page 12 – Operation with iCOM Control; PERATION; ONTROL; Features; Large and Small Displays; Liebert iCOM with small display
  • Page 13 – Liebert iCOM Display Components and Functions; IEBERT; COM D; ISPLAY; The small and the large display have a common key layout, as shown in; Figure 2; ESC
  • Page 14 – Table 1; Icon
  • Page 15 – Figure 3; Navigating Through the Liebert iCOM Display; default to set the simple view refer to; - Changing Liebert iCOM’s Display Settings; bert iCOM’s home screen is shown in; Figure 4; SET; UNIT ON; FC
  • Page 16 – Figure 5; work or show an average view of the entire system of cooling units.; entering a password, see
  • Page 17 – Viewing Data; Figure 6; password must be re-entered before changes may be made.; Enter
  • Page 18 – Accessing Submenus on Small Displays; Figure 7; Accessing Submenus on Large Displays; Figures 7
  • Page 19 – (Maintenance on Large
  • Page 20 – Changing Operational Settings; Figure 8; EVENT; ACTIVE
  • Page 21 – Changing Liebert iCOM’s Display Settings; Figure 9; DISPLAY SETUP; to change parameter; SYSTEM; Highlight the
  • Page 22 – Graphical Data Record; UNIT 1; RETURN AIR TEMPERATURE; NETWORK
  • Page 23 – Wiring for Unit-to-Unit Communications—U2U; table illustrates how a network can be configured.; [email protected]; Small Displays; Two cooling units, each with a small display; : To network two cooling units, each with a small; Three or more units with small displays; : To network three or more cooling units, each equipped
  • Page 24 – Large Displays; port on the back of the large display (see; Wall-Mount Large Display; any cooling unit connected to the network.; Combining Large and Small Displays on a U2U Network; unit from the factory.
  • Page 25 – Figure 12 U2U network setup diagram; Network
  • Page 26 – Notes on Wiring for a U2U Network—Refer to Figures 13 and 15; unit end
  • Page 27 – Figure 13 Liebert iCOM wiring—Unit as shipped
  • Page 28 – Figure 14 Wiring a small display for U2U network operation; Standard Small
  • Page 29 – Figure 15 Wiring a large display for U2U network operation; See Note 4; Optional Large
  • Page 30 – Figure 16 Liebert iCOM input-output control board
  • Page 31 – Entering Network Setup Information; address and designating the U2U group. Refer to; Figure 17 Control board U2U network setup screen
  • Page 32 – Viewing Multiple Units with a Networked Large Display; word; Figure 19 Menu tree—Large display, networked; System
  • Page 33 – - The Temperature Setpoint parameter is; Single Unit Functions; shut down
  • Page 34 – Autorestart; Shutdown; Low-Pressure Time Delay; to begin operating normally without nuisance alarms at startup.; disconnect switch. Refer to unit electrical schematic.
  • Page 35 – Pump Down—Air Cooled with Condenser Only Units; Digital Scroll Only; another half-second with the control solenoid valve energized.; High Pressure Alarm; and Off time settings.
  • Page 36 – stop compressor and alarm low pressure alarm.; Control Types; increase the proportional setting.; Time between peaks x peak amplitude x 4
  • Page 38 – Alarm Descriptions; LARM; been acknowledged by being “Silenced.” The exceptions are:; Standard Alarms; dure on the switch label.
  • Page 39 – turn On the drycooler?; Infrared Humidifiers; proper operation of the humidifier water makeup valve.
  • Page 40 – line or at the condenser or receiver.
  • Page 41 – Optional Alarms; or fire, and follow appropriate emergency procedures.; Set Alarms—User Menus; for some of the alarms.; Table 3
  • Page 42 – Component Operation and Maintenance; System Testing; done by temporarily changing the setpoints.; Cooling; return the setpoint to the desired temperature.; Humidification; fittings or connections.
  • Page 43 – Control Transformer and Fuses; connected between Terminals 1 and 2 at Plug P39.; Smoke Detector; Figure 21 Liebert leak detection units; Liebert Liqui-tect Point
  • Page 44 – Figure 22 Recommended liquid sensor locations; Remote Shutdown; Table 4
  • Page 45 – Filters; turn clockwise, or to the desired filter change point.; Blower Package
  • Page 46 – following table for recommended free area for proper air flow.; should be run parallel to the airflow. Never stack cables or piping.; Refrigeration System; Model; Table 6; Water Cooled
  • Page 47 – Table 7; System Design; Air Cooled; for the new balance to take place.
  • Page 48 – Hot Gas Bypass Valve—Not Available on Digital Scroll Units; CLOCKWISE if a higher evaporator temperature is required.
  • Page 49 – Return temperature setpoint to desired number.; Figure 23 Outdoor fan/condenser configuration; Coaxial Condenser
  • Page 50 – There are multiple adjustment bands to; Adjustment; screw driver. Refer to; for recommended refrigerant pressures.
  • Page 51 – Figure 24 Johnson Controls valve adjustment; as viewed from top of valve spring housing.; Figure 25 Metrex valve adjustment
  • Page 52 – Manual Flushing; Aquastats must be field-adjusted to Optional Setting for:; Table 8; Table 9
  • Page 53 – specified in; Compressor Replacement; returned in the same packaging.; Before Replacing or Returning a Compressor; essarily costs everyone.; Compressor oil types; Compressor Type; Copeland Scroll
  • Page 54 – Standard Scroll Compressor Replacement; under the terms of the warranty, and the warranty will be void.; humidifiers and reheats.
  • Page 55 – Digital Scroll Compressor Replacement Procedure; orientation and supported with original factory bracket.; Glycol Solution Maintenance; bert part number SL-11925, available at the Liebert Web site,
  • Page 56 – Humidifier; Removing the Pan; pan is no hotter than lukewarm.
  • Page 57 – Changing Humidifier Lamps; Removing the Pan on page 50; Steps 1; Autoflush Infrared Humidifier Cleaning System; Autoflush Operation; Steps 3; Humidifier Lamps
  • Page 58 – Autoflush Controls; the middle section of downflow units.; Figure 27 Steam generating humidifier
  • Page 59 – and goes to normal operation. No drain is permitted until then.; Controls; able to the humidifier circuits.
  • Page 60 – Replacing the Canister; Record the original setpoint.; the canister replacement procedure.; when working on or near the canister or steam hose.; Humidifier canister part numbers; Part
  • Page 61 – Circuit Board Adjustments; resistor (R4) which is factory selected based on unit voltage.; Drain Tempering Feature; power from the unit before working within the cabinet.
  • Page 62 – Troubleshooting; ROUBLESHOOTING; gestions are grouped by product function for convenience.; lock out power before replacing components.; Blower troubleshooting
  • Page 63 – Compressor and refrigeration system troubleshooting; Symptom
  • Page 65 – Dehumidification troubleshooting
  • Page 66 – Steam generating humidifier troubleshooting
  • Page 67 – Reheat troubleshooting; may be required to meet specific application requirements.; Steam generating humidifier troubleshooting (continued)
  • Page 68 – Monthly Maintenance Inspection Checklist; ONTHLY; NOTES
  • Page 69 – Semiannual Maintenance Inspection Checklist; EMIANNUAL; Notes
  • Page 72 – Via Leonardo Da Vinci 8; Precision Cooling
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Precision Cooling
For

Business-Critical Continuity™

Liebert

®

Challenger

3000/Liebert Challenger ITR

with Liebert iCOM

®

Control

Operation & Maintenance Manual - 50 & 60Hz

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Summary

Page 3 - TABLE OF CONTENTS; GLYCOOL; COM C

i TABLE OF CONTENTS I MPORTANT S AFETY I NSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.0 I NTRODUCTION . . . . ...

Page 4 - ii; OMPONENT

ii 6.1 Standard Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 6.1.1 Change Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 6.1.2 C...

Page 5 - iii; FIGURES

iii 7.6 Facility Fluid and Piping Maintenance for Water and Glycol Systems . . . . . . . . . . . . . . . . 49 7.7 Humidifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 7.7.1 Infrared Humidifier . . . . . . . . ....

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