Page 3 - Contents
3 Contents Contents Safety precautions ....................................................................................... 5Technical data .............................................................................................. 7Machine presentation ...........................................
Page 4 - The manufacturer reserves the right to make changes to design and
4 Contents Drain valve .................................................................................................. 89 Description ............................................................................................ 89 Function .............................................................
Page 5 - and connected using an approved shielded cable.; Safety Precautions
5 Safety Precautions All external equipment which is connected to the machine must be CE/EMC-approved and connected using an approved shielded cable. Safety Precautions The machine is only intended for water-wash use.Do not allow minors to use the machine.Do not hose down the machine with water.The ...
Page 7 - Technical data; Connections
7 Technical data W465H W475H W4105H W4130H W4180H W4240H W4300H 65 75 105 130 180 240 300 520 520 595 650 725 795 795 49 49 49 49 44 42 42 1100 1100 1025 980 930 890 820 5.4/5.6/7.5 5.4/5.6/7.5 5.6/7.5/10 13 18 23 23 x x x x x x x x x x x x x x 350 350 350 350 350 350 300 144 159 201 267 350 400 509...
Page 11 - Hz
11 Technical data W465H W475H W4105H W4130H W4180H W4240H W4300H 18.3 18.3 17.1 16.3 15.5 14.8 13.7 1.8 ± 0.5 1.9 ± 0.5 2.5 ± 0.5 3.1 ± 0.5 4.2 ± 1.0 5.2 ± 1.0 6.2 ± 1.3 Frequency of the dynamic force Hz Floor load at max extraction kN W475N/S W485N/S W4105N/S W4130N/S W4180N/S W4250N/S W4330N/S Fre...
Page 13 - Description
13 Machine presentation 1 Machine presentation Description The machines covered in this service manual include the following models: Drum volume Model name (litres) 65 W465H 75 W475H/S/N 85 W485S/N 105 W4105H/S/N 130 W4130H/S/N 180 W4180H/S/N 240 W4240H 250 W4250S/N 300 W4300H 330 W4330S/N The machi...
Page 14 - Machine presentation; Function
14 Machine presentation 2 Function This section presents a general overview of the functions of the machine. Most functions are then presented in detailed in separate chapters later on in this service manual.The machine is freely suspended, which means the outer drum and motor are mounted on a suppo...
Page 17 - Motor and motor control; The machine’s motor and motor control are de
17 6211 5189 5 6 2 1 3 2 M1 1 1. Motor control 2. Motor 1. Program unit A1 2. Power supply 3. Motor control U1 Motor and motor control The washer drum (inner drum) is belt driven by a frequency controlled motor. The motor is located on a motor shelf under the outer drum and has been arranged with a ...
Page 18 - Door lock; lock module, the circuit checks the door’s clo; Door and door
18 7 8 6568 2 6658 M1 6 1 5 7 1 4 3 2 Door lock The door lock is electromechanical with twin sa-fety breakers. The lock is bi-stable, i.e. the lock must be given an active signal from the program unit to lock as well as unlock the door. A separate circuit integrated in the program unit checks and co...
Page 19 - Heating; The machine’s heating system is described more; Water connections; outputs for controlling the machine’s water and
19 6562 1 2 6281 2 (alt.) 3 4 6271 2 (alt.) Heating Electric heating heats the washing water with three elements accessible from the front of the machine. The machine’s heating system is described more thoroughly in the section Heating. Water connections The machine can have one, two, three or four ...
Page 20 - Detergent compartment; The machine’s detergent compartment is descri; Detergent; Drain valve; The machine’s drain valve is described more; Frame and suspension; The machine’s frame is described more
20 11 5 4 6 2 3 1 6582 Detergent compartment The detergent compartment has four compart-ments for prewash, main wash, rinse and bleaching agent/liquid detergent. The machine’s detergent compartment is descri - bed more thoroughly in the section Detergent compartment. Drain valve The valve is a diaph...
Page 22 - Inputs and outputs; The program unit board has the following inputs and outputs:
22 Program unit 3 3 1. CPU reset 2. DLCU reset Con 22 Con 21 Con 20 Con 19 Con 18 Con 17 Con 16 Con 15 Con 14 2 1 Con 1 Con 2 Con 7 Con 3 Con 4 Con 5 Con 6 Con 8 Con 9 Con 10 Con 11 Con 12 Con 13 Inputs and outputs The program unit board has the following inputs and outputs: Board connector Function...
Page 23 - Menu tree; MAIN MENU
23 Menu tree The machine software is constructed with menus that are structured ac-cording to the menu tree below. The menus become available when the machine is in service mode, see under the heading ”Engaging service mode”. SERVICE PARAMETER PROG. STATISTICS CONFIG 1 CONFIG 2 ADJUST DISPLAY RESET ...
Page 24 - Activating service mode; Service switch on the CPU board under
24 Program unit 6638 Alt. 3 6580 1 6582 Activating service mode Service mode is activated by using one of the following alternative: Alt. 1 Service switch on the CPU board under the top cover on the front of the machine. Alt. 2 Service switch on the I/O board at the rear of the machine to the right ...
Page 25 - Service switch on CPU card under left
25 Program unit 6580 1 Alt. 1 6578 6856 Alt. 2 1 Only for WB4130H, WB4180H Service mode is activated by using one of the following alternative: Alt. 1 Service switch on the I/O board at the rear of the machine to the right of the electrical connection. Alt. 2 Service switch on CPU card under left ha...
Page 27 - SAVE TO MEMORY; YES
27 Program unit 6204 2 3 6204 The machine software will now switch to its service mode. The display lists the submenus available in this mode.This service manual describes the functions and programming instructions for the following submenus: • SERVICE• CONFIG 1• ACTIVATE WASH PROGR.• I/O ADDRESS Fo...
Page 28 - Service program; control system
28 6204 4 6204 5 MAIN MENU 01.00.00.00 SERVICE PARAMETER PROGR. STATISTICS CONFIG 1 CONFIG 2 ADJUST DISPLAY *SERVICE* 01.01.00.00 ACTIVATE OUTPUTS SHOW INPUTS ARTICLE NUMBER SHOW DLCU COM. RESET DLCU Service program The service program is used to facilitate trou-bleshooting the machine. Using this p...
Page 29 - ACTIVATE OUTPUTS
29 6204 6 6204 7 *SERVICE* 01.01.00.00 ACTIVATE OUTPUTS SHOW INPUTS ARTICLE NUMBER SHOW DLCU COM. RESET DLCU ACTIVATE OUTPUTS 01.01.01.00 DOOR NORMAL DRAIN DRAIN A-D COLD WATER HOT WATER 6 7 Program unit ACTIVATE OUTPUTS Select the ACTIVATE OUTPUTS row and press the knob.The display now shows the fu...
Page 30 - SHOW INPUTS
30 6204 8 6204 9 8 9 *SERVICE* 01.02.00.00 ACTIVATE OUTPUTS SHOW INPUTS ARTICLE NUMBER SHOW DLCU COM. RESET DLCU SHOW INPUTS 01.02.01.00 COUNT 1 DOOR LOCK DOOR CLOSED START BUTTON CPU SERVICE BUTTON Program unit SHOW INPUTS Select the SHOW INPUTS row and press the knob. The display now shows the sen...
Page 31 - show the article numbers for the program units,; RESET DLCU; DLCU STATUS
31 6204 10 6204 11 6204 12 6204 13 6204 14 ARTICLE NUMBER Select the ARTICLE NUMBER row and press the knob. You can now choose on the display to show the article numbers for the program units, I/O boards, motor control or DLCU fitted in the machine. Select the unit for which to show the article numb...
Page 32 - Communication CPU-DLCU showed in the service program; Error code
32 No actuator circuit ( > 50 kohm ) A C Fault in armering circuit (internal circuit inside DLCU) C No rotation when motor is running A Rotation when motor is stopped B CPU and DLCU water level not matching C D Water in drum when door is unlocked A B Motor is running when door is unlocked B C Che...
Page 33 - Select the SHOW SINGLE row and press the; MOTOR STATUS
33 6204 15 6204 16 6204 17 SHOW MCU COM. Select the SHOW MCU COM. row and press the knob.The display shows the status of the communica-tion to and from the frequency control such as actual speed and set speed values.For detailed information, see next page. RESET MCU Reset frequency control from the ...
Page 34 - Motor status showed in the service program
34 0 0 0 0 No error 0 0 0 1 1. High temperature FC 0 0 1 0 2. High temperature motor 0 0 1 1 3. Drive request but no interlock signal present 0 1 0 0 4. Communication error 0 1 0 1 5. Short-circuit 0 1 1 0 6. Error in interlock-circuits on FC 0 1 1 1 7. Under voltage on DC-bus 1 0 0 0 8. Over voltag...
Page 35 - The drum must be empty during calibration.; Confirm that calibration is to be performed with; MEASURE WEIGHT
35 6204 18 19 6204 6204 20 21 6204 *SERVICE* 01.10.00.00 SHOW COM.PORTAR WEIGHT CALIBRATION MEASURE WEIGHT MEASURE UNBALANCE DISPLAY TEST EXIT *WEIGHT CALIBRATION* YES 18 19 *SERVICE* 01.11.00.00 WEIGHT CALIBRATION MEASURE WEIGHT MEASURE UNBALANCE DISPLAY TEST EXIT *START WEIGHING* YES 20 21 Program...
Page 36 - Select the MEASURE UNBALANCE row and; DISPLAY TEST; Select the DISPLAY TEST row and press the
36 6204 22 23 6204 25 6204 6204 24 MEASURE UNBALANCE Select the MEASURE UNBALANCE row and press the knob.Put in a known unbalance weight. A correspon-ding weight must be shown in the display once imbalance measurement has taken place.Confirm that measurement is to be performed with YES or return to ...
Page 37 - Config 1
37 6204 26 MAIN MENU 04.00.00.00 STATISTICS CONFIG 1 CONFIG 2 ADJUST DISPLAY RESET TO FACTORY ACTIVATE WASH PROGR. 26 Program unit Config 1 The configuration 1 menu contains all the func-tions and parameters that service personnel can change without a password.Engage the machine’s service mode.Selec...
Page 38 - CONFIG 1; knob to select YES or NO and then press the; All changes will be executed only after exiting
38 6204 27 28 6204 29 6204 30 6204 CONFIG 1 04.01.00.00 PAUSE PERMITTED RAPID ADVANCE NEW PROG. SELECT SHOW TIME SHOW TEMP CONFIG 1 04.01.00.00 PAUSE PERMITTED YES CONFIG 1 04.34.00.00 MAX FILLTIME, SEC 0600 SAVE TO MEMORY YES Program unit Select the desired function/parameter and press the knob.To ...
Page 39 - PAUSE PERMITTED; the possibility to do a program change. Coin value has no effect.
39 Program unit PAUSE PERMITTED Select whether it should be possible to pause during an on-going wash program. Yes = A pause is allowed during a wash program. No = A pause is not allowed during a wash program. RAPID ADVANCE Select whether is should be possible to rapid advance forward or back-ward t...
Page 40 - Switching to a new wash program is allowed.; not; SHOW TIME; you respond with Yes.
40 Program unit NEW PROG. SELECT Select whether to allow switching to another wash program while one is in progress without first stepping rapidly through to the end of the current program before switching. Will only work if PAUS is allowed. Yes = Switching to a new wash program is allowed. No = Swi...
Page 41 - SHOW TEMP; shown on the display at the same time as the SHOW IS LEVEL function,; SHOW IS LEVEL; The heating contactor will also cut in on machines that are con
41 Program unit SHOW TEMP Select whether the current water temperature is to be shown on the dis-play window while a wash program is in progress. This function cannot be shown on the display at the same time as the SHOW IS LEVEL function, only one of the functions can be shown at one time. Yes = The...
Page 42 - TEMP CONTROL WATER
42 Program unit TEMP CONTROL WATER Select whether the machine is to control and adjust the water temperature by opening and closing the main valves for hot and cold water during fil-ling. Yes = Control of main valves during filling.- Alt.1: Hot and cold water valves both open. If the set water tem- ...
Page 43 - AUTO START PAID; If the signal for blocking the start button is engaged, it also; SHOW COIN COUNTER
43 Program unit AUTO START PAID Select whether the machine is to be able to start automatically, when full price has been paid, for the chosen wash program. Yes = Automatic start engaged. NOTE! If the signal for blocking the start button is engaged, it also applies to the blocking signal for the aut...
Page 44 - BUTTON CLICK; is not shown; SHOW MODULE NUMBER
44 Program unit SHOW PROG. COUNTER Select whether the contents of the machine’s counter of completed wash programs should be shown in the display window while a wash program is in progress or outside the wash program without going into service mode. The counter is shown on the display after pressing...
Page 45 - AUTO PROG SELECT; Yes; POWER CONTROL HEAT; POWER CONTROL EXTRACT; BLOCK START ACTIVE; cannot; during the period specified in the LANGUAGE TIMEOUT menu.
45 Program unit AUTO PROG SELECT Choose whether wash programme 1 should be selected automatically and displayed in start position as soon as the door is opened/closed or coins are inserted in the coin slot. Yes = Automatic programme selection takes place. No = Automatic programme selection off MEASU...
Page 46 - Select if the second language shall be used on the display or not.; COIN VALUE 1; Setting the price to 300 and selecting DECIMAL IN PRICE; PAUSE BUZZER TIMEOUT
46 Program unit SECOND LANGUAGE (COIN) Select one of the available languages to be shown as second language. Note that this function is only available on machines equipped with the coin interface software, where the user menu in the display is presented with two languages. LANGUAGE TIMEOUT SEC. (AHL...
Page 47 - MACHINE ADDRESS; Specify with the knob the machine’s address (1 - 127) that is used; PASSWORD
47 Program unit MAX FILL TIME, SEC. Specify with the knob the maximum time (in seconds, 0 - 2550) it should take to fill the machine with water to the programmed level. If the water has not reached the correct level within the set time, the ”NO WATER” error message will appear on the display. 6. WAT...
Page 48 - MAXDIFF, WASH TIME MIN
48 Program unit SHOW WEIGHT TIME, SEC. Used for machines with weight count. Once weighing has been carried out, the weight obtained is displayed over the specified time. MAXDIFF, WASH TIME MIN Specify with the knob the maximum time deviation for the total time of the wash program. If this is exceede...
Page 49 - LEVEL QUICK COOL DOWN, SCU
49 DECIMAL IN PRICE (AHL/OPL) On machines with coin counter, the price can be displayed with or without colon (0:00 or 000). Yes = The colon is displayed. No = The colon is not displayed. FLUSH DELAY, LIQ. SEC. Delay time before flushing of detergent after water filling is ended.The time is given in...
Page 50 - SERVICE INTERVAL HOUR; Only used in CPUs with software for Freescale microprocessor S12
50 DISPLAY STATIST. SEC. Indicate using the knob how long the statistics for COINS – HOUR COUN-TER – PROGRAM COUNTER are to be displayed when the power to the machine is switched on. The time is given in steps of 1 second in the range 0 -255 seconds. SHOW STAT. DOUBLECLI. Indicate using the knob how...
Page 51 - QUICK START BUTTON 1; The button is set to quick start.; Only in GEN6COINOP software and Freescale microprocessor S12.; VOLUME
51 QUICK START BUTTON 1 and 2 (COIN) Select if the two buttons, available on the Compass timer, shall be used as quick start buttons or as option buttons. Yes = The button is set to quick start. No = The button is set to option button. NOTE! Only in GEN6COINOP software and Freescale microprocessor S...
Page 52 - USE TEXT MESSAGING; Change the default value NO to YES.; MASTER CODE; Save to memory by selecting YES.
52 Program unit USE TEXT MESSAGING Change the default value NO to YES. If the value is set to NO the TMIS (text messaging) function will not be activated. MASTER CODE Set a 4–digit code that unlocks the door.Default code is set to 0000.The master code is an override function that unlocks the door ev...
Page 53 - Activate wash program
53 6204 31 6204 32 6204 33 6204 34 MAIN MENU 08.00.00.00 RESET TO FACTORY ACTIVATE WASH PROGR. QUICK START BUTTONS I/O ADDRESS PRICE PROGRAMMING EXIT ACTIVATE WASH.PROG. 08.01.00.00 G01 NORMAL 40 01 G01 NORMAL 60 02 G01 NORMAL 95 03 G01 SYNTHETIC 60 04 G01 SYNTHETIC 40 05 ACTIVATE WASH.PROG. 08.06.0...
Page 55 - General; Washing machines may be equipped with either one or two I/O modules:; EF
55 I/O modules General Washing machines may be equipped with either one or two I/O modules: • I/O module 1 controls internal machine functions and is always instal - led in the machine prior to delivery. It controls outputs to water valves, waste discharge and heating. • I/O module 2 is installed as...
Page 56 - Function options via the service program; nus in the service program.
56 6204 1 6204 2 6204 3 6204 Function options via the service program Engage service mode, highlight the SERVICE line in the main menu and press the knob.The display will now show the different subme - nus in the service program. Highlight the ARTICLE NUMBER line and press the knob. You can now choo...
Page 57 - Function options via program designation; one by the machine's electrical connection.
57 6639 6 6640 5 MACHINE PROGRAM PART NO REVISION TYPE HEATING WATER W455H 3A02 432660002 3.858 SE. A,f EL/DS CH W455H 3M14 432660003 3.859 SE. C,E EL/DS C W455H 3H12 432660004 3.858 SE. D,e EL/DS C 7 Function options via program designation The parameter software installed in a ma...
Page 58 - Function options for Type 1 and Type 2 I/O modules
58 Function options for Type 1 and Type 2 I/O modules Function options, I/O module Type 1 A B C D E Waste Waste Waste Waste Waste Heating Heating Heating Heating Heating 3 Hot water 3 Hot water – 1 Hot water 1 Hot water 3 Cold water 4 Cold water 4 Cold water 5 Cold water 1 Cold water Function option...
Page 59 - Replacement of I/O module; cessible once the protective plate is removed.
59 8 9 10 11 6572 6573 6574 6575 I/O modules Replacement of I/O module I/O modules 1 and 2 are installed in the same way, but are located in different parts of the machine. The following illustration only shows how to replace I/O module 2, but the same pro - cedure also applies to I/O module 1.I/O m...
Page 60 - External connections to I/O module type 2; Connection of external dosing equipment; The external dosing equipment power; the board when connecting the cabling.
60 A B 1 2 3 4 1 2 3 4 5 7 6 9 12 6598 13 6572 External connections to I/O module type 2 Connection of external dosing equipment The external dosing equipment power supply must never be connected to the machine’s incoming terminal block or to the edge connectors on the IO-board. Machines fitted with...
Page 61 - Outputs; • Signals for pumps 1 - 5 are to be connected; Inputs; • The signal level may be 5 - 24V DC/AC or 100
61 14 6634, 6635 15 6236 Outputs • External power supply (e.g. 24V DC) for pumps is to be connected to 9 and 10. If the internal power supply (from the washing machine) is to be used, it may be taken from 1 (N) and connected to 9 and from 2 (L) and connected to 10. The outputs may be loaded with max...
Page 63 - Circuit diagram of function options for I/O module type 2; • The signal received from external slot meters must be a pulse.
63 Circuit diagram of function options for I/O module type 2 The wiring diagram for I/O module type 2 may be one of the following vari - ants: 22A, 22B, 22C, 22D, 22E, 22F or 22G. I/O modules
...
Page 66 - the percentage entered in the price programming menu.
66 I/O modules
22D 6314 • The figure shows standard function addressing for machines with the 3L41 program package. • By maintaining an activated (high) signal on connection 5 (...
Page 69 - • The gas heating unit must be connected to connections 17, 18 and 19.
69 6637
22G • The gas heating unit must be connected to connections 17, 18 and 19. I/O modules
Page 70 - Machines with I/O module type 3
70 6636 Machines with I/O module type 3 • By maintaining an active (high) signal on connection 3 "Price reduction”, the price of the wash program can be reduced. This function has a number of uses, including providing reductions during a specific period of the day. Whilst th...
Page 71 - the relevant program device.
71 6204 18 19 6204 6204 21 6580 22 I/O modules 18 19 20 CODE: 10103554 YOUR PASSWORD 0000 ADDRESS I/O BOARD 10.01.00.00 I/O BOARD 1 I/O BOARD 2 I/O BOARD 3 I/O BOARD 4 I/O BOARD 5 Addressing I/O modules After replacing an I/O module or in instances where a second module has been added to a washing m...
Page 73 - that locks the door lock and; micro switch S3; that is closed when the; emergency opening button; that can; Door and door lock
73 6112 1 2 1 Door and door lock Description The door locks consists of the following:• Door lock , which contains - An actuator that locks the door lock and also has two built-in micro switches, S4a and S4b. The actuator is bi-stable, i.e., it has two stable positions: locked door and unlocked door...
Page 74 - The door lock locks the door; No water in drum; on the programme unit card. The relays control the; Interlock signal; for motor control (input X302) that releases the motor
74 1 5 6 E1-E3 K21 14 8 7 9 10 11 M1 2 3 4 12 13 2 Door and door lock Function The door lock locks the door When the door is closed (closed door lock switch S3), the programme unit may request door locking by applying a voltage of 200-240 V on the door lock controller A31 input X92.The following che...
Page 75 - The door lock unlocks the door; tor cannot be switched on.
75 1 5 6 E1-E3 K21 14 8 7 9 10 11 M1 2 3 4 12 13 3 Door and door lock The door lock unlocks the door The programme unit requests door unlocking by applying 0 V on input X92 of the door lock controller.The following check is made prior to unlocking of the door:• No water in drum - input "Level...
Page 76 - Repairs; Repair work on the machine should only be; Emergency opening of door lock; Take down power from the machine by tur
76 4 6111 Door and door lock Repairs Repair work on the machine should only be done by specially trained personnel. Emergency opening of door lock 1. Take down power from the machine by tur - ning the main power switch to the 0 position. 2. Remove the front cover or top cover. When replacing the doo...
Page 77 - Replacing the door lock; Take down power from the machine by turning the main power switch
77 Door and door lock Replacing the door lock 1. Take down power from the machine by turning the main power switch to the 0 position. 2. Remove the front cover alt. side pole. 3. Remove the door (two screws in each hinge). 4. Remove the front panel. 5. Remove the door lock (three holding screws). 6....
Page 79 - Warnings; DANGER
79 Motor and motor control Motor and motor control Warnings DANGER Be careful when measuring the electric components in the motor control. All components have a potential difference of approx. 300 V in relation to protective earth and neutral. When the green LED on the motor control card is lit, the...
Page 80 - The motor is frequency-regulated and is con
80 1 6565, 6660 Motor and motor control Description Motor The motor is fitted in a bridge carrier under the outer drum. It drives the washing drum using a drive belt. The motor is frequency-regulated and is con - trolled by a microcomputer control. The vari- ous speeds for normal operation, distribu...
Page 81 - Motor control; The motor control unit is microcomputer control-
81 2 101766 6581 101766 Issue Month Year 01 02 00 Motor and motor control Motor control The motor control unit is microcomputer control- led and is situated under the top cover of the machine, right above the outer drum. The unit consists of a PCB (mother board) fitted on a heat sink that does doubl...
Page 83 - to the motor control.
83 Motor and motor control The motor control is also able to deliver the various instantaneous and output values during constant speed, acceleration and retardation. These values are used to calculate the weight of the loaded laundry and to detect any load imbalances. A separate unbalance switch can...
Page 84 - X301: Serial communication; cial interface, it is possible to connect a PC for; X302: Lock sequence input; Detects when the door is locked or unlocked.; X308: Imbalance switch
84 4 X301 X302 6657 Inputs and outputs X301: Serial communication Handles communication between the motor control and the programme unit. Using a spe - cial interface, it is possible to connect a PC for testing the motor control. Card No. FunctionX 301:1 Tacho signal X 301:2 Gnd X 301:3 Txd X 301:4 ...
Page 85 - X312: AC supply to motor and input from the; The motor is fed with alternating current with va
85 6 X312 6671 Motor and motor control X311: Voltage supply Input voltage, single phase or rectified three-phase min: 200V-15% max: 240V+10% X312: AC supply to motor and input from the motor thermal protector The motor is fed with alternating current with va - rying frequency that is proportional to...
Page 86 - LED indications; motor controller and motor.
86 Motor and motor control LED indications Two LEDs, one yellow and one green, indicate status and any errors on the motor controller and motor. The table below shows the blinking patterns of the various error codes. Green LED LED blinking pattern Cause OK blink (brief pause every 5 seconds) Microco...
Page 87 - Motor replacement; without; H – model
87 8 6662 6663 Motor and motor control Repairs Repair work on the machine should only be done by specially trained personnel. Motor replacement Disassembly 1. Take down power from the machine. 2. Remove the rear cover. 3. Undo the bracket for the drain hose connec - tor from the lower rear piece, th...
Page 88 - Adjustments; Drive belt tension; The drive belt is pre-tensioned upon delivery; down on the motor to achieve proper tensioning.
88 4741 5371 B, C A 3 1 9 10 2 5466 3 1 2 Motor and motor control Adjust drive belt tension if values exceed those shown in the table. Adjustments Drive belt tension The drive belt is pre-tensioned upon delivery from the factory. The drive belt tension should be as follows: Model Force A Post tensio...
Page 89 - using a screw driver in order to tension the belt.; Inspection of the drive belt tension is an
89 Motor and motor control 11 12 6889 6888 11 12 From machine No. 520/111628-111640 520/115134-115143 520/120399-120408 520/121021- To adjust drive belt tension: first undo the motor retaining screw (A) by using two cap keys. When undoing screw (A) use one cap key as holder-on on the screw's nut. Pr...
Page 91 - The drain valve is situated on a flange at the bot-
91 5467 1 6562 Drain valve Description The drain valve is situated on a flange at the bot- tom of the outer drum and can be accessed from the front after removing the front cover. The drain valve consists of the following principal parts: • Lower part with rubber diaphragm.• Piston and cylinder.• Pr...
Page 92 - The drain valve uses the water pressure in the
92 Function The drain valve uses the water pressure in the cold-water inlet to close the valve. A feed hose is connected between the water inlet and the control valve. When the control valve operates (drain valve should be closed), the control valve opens the water pressure onto the feed hose, which...
Page 93 - Disassembly
93 5222 4 Drain valve Repairs Repair work on the machine should only be done by specially trained personnel. Disassembly For repair works on the drain valve, there is a risk that water still left in the machine may flood onto the floor. Be sure to dry up any spilled water since it may cause people t...
Page 94 - Assembling; the rubber bellows on the sleeve coupling.
94 5222 6 Drain valve Assembling 1. Connect the pressure hose to the lower part of the valve. Verify that the hose is not bent or pinched. 2. Fit the rubber bellows onto the sleeve coup - ling. 3. Hook the valve onto the bolts and turn the valve into position. Secure the 4 retaining bolts of the val...
Page 95 - • Compartment 2 - For main wash with deter
95 6562 1 1 8 7 2 4 6 3 5209 5 2 Detergent compartment Description The detergent compartment of the machine is designed for use with powder and liquid deter - gent. The compartment is divided into four sub-compartments as follows:• Compartment 1 - For pre wash with powder or liquid detergent. • Comp...
Page 97 - Electric heating; • A temperature sensor to detect the water
97 1 6562, 6578 Heating Heating Description Electric heating The heating system of the machine consists of:• Three heating elements for heating the water in the drum. • A temperature sensor to detect the water temperature in the drum. • One or two heating contactors for switch-on/ switch-off of the ...
Page 98 - Electric heating with fusible cut-out on element; water temperature in the machine through an
98 2 6665 2 1 4 3 K21 6664 K21 K22 2 1 4 3 5 5 Heating Function Electric heating with fusible cut-out on element The three heating elements in the machine are connected to separate phases and are switched on and off using one or two heating contactorrs, K21 och K22 (two contactors are used for highe...
Page 99 - Function (machines built for mop washing); Electric heating without fusible cut-out on; regulated by a standalone mechanical level con-; Steam heating; The steam valve is controlled by the programme
99 1 2a 2b 5 4 K21 K22 6 3 1 2 5 4 3 Y51 3 4 6665 A 6666 3 4 Function (machines built for mop washing) Electric heating without fusible cut-out on element The three heating elements in the machine are connected to separate phases and switched on and off using two serial heating contactors. Hea - tin...
Page 100 - Replacing the heating elements; element to be replaced.
100 5 5204 Heating Repairs Repair work on the machine should only be done by specially trained personnel. Replacing the heating elements Wen replacing the heating elements, there is a risk that water still left in the machine may flood onto the floor. Be sure to dry up any spilled water since it may...
Page 101 - Abbreviation; Payment systems
101 Payment systems Various systems for payment and booking systems are available. See below table. Abbreviation Explanation CMS Coin Meter Single. Supplied with coin meter, single slot. CMD Coin Meter Double. Supplied with coin meter, double slot. CMSL Coin Meter Single Latch. Supplied with coin me...
Page 103 - Abbreviations
103 Abbreviations Abbreviation Explanation DLCU Door lock control unit MCU Motor control unit RMC Residual moisture control MIS Management information system CBT Central payment system SCU Scale unit SW Software DMIS Detergent management system EMIS External management information system CW Clock-wi...
Page 105 - Daily; • Check the door and door lock:; Every third month; May only be carried out by authorized personnel.; Preventive maintenance
105 Preventive maintenance To maintain correct and proper functioning and to prevent interruption of service, the following maintenance scheme should be adhered to.The maintenance interval should be adapted to how frequently the machi - ne is used. Daily • Check the door and door lock: - Let the doo...
Page 106 - - Never switch on the heating elements when there is no water in the
106 - Verify that all internal hoses do not leak.- Inspect the drive belt. Adjust the tension or replace if necessary.- Check that water does not leak onto the floor.- If the heating time is unusually long, check the heating elements. If the water is very hard, check whether there are lime deposits ...
Page 107 - General information on troubleshooting; Safety regulations; Measurements
107 Troubleshooting Troubleshooting General information on troubleshooting The troubleshooting section is used to trace errors in the machine to a defective component or unit.There is a memory in the program unit that will save the selected program for approx. 3-5 minutes in the case of power cuts.T...
Page 108 - Troubleshooting; Errors with error code; ERROR
108 Troubleshooting Errors with error code An error in the program or in the machine is indicated on the display by an error message comprising an error code and a descriptive text. 1 Error code The following is a brief description of all error codes. The following pages describe error codes, possib...
Page 109 - Error code Text message
109 Troubleshooting Error code Text message (from CPU) 012 Program failure 013 No motor comm. 014 Level adjust. 015 Emergency stop 016 Timeout heating 017 Door lock 018 Start not allowed 019 Master comm. 020 I/O MCU Interlock 021 I/O Communication 022 Oil 023 No I/O addressed 024 Checksum from DLCU ...
Page 115 - Description of error codes and causes; Error code 01, NO WATER
115 Troubleshooting Description of error codes and causes Error codes from CPU Error code 01, NO WATER This error code is generated by the CPU board.When filling with water, the level specified by the wash program must be attained within a certain time. This time is normally set to 10 minutes but ca...
Page 116 - not contain any water.
116 Troubleshooting Error code 04, NTC LOW TEMP This error code is generated by the CPU board. This error code is display-ed if the temperature around the NTC sensor is below approx. -9°C.A low temperature means the resistance in the sensor is too high, above approx. 23.7 kohm. This can be because t...
Page 117 - Error code 08, NO HEATING
117 Troubleshooting Error code 07, OVERFILLED This error code is generated by the CPU board. The error code arises if the drum has been filled with water above a predetermined level during an on-going wash program. It can be caused by a blocked level hose, drops of water in the level tube, defective...
Page 118 - This error code is generated by the CPU board.; Error code 10, DRUM NOT DRAINED; ely out from the machine without any restrictions.
118 Troubleshooting Error code 09, KLIXON This error code is generated by the CPU board. The error code means that the temperature in the motor has been so high that the klixon breaker in the motor has been triggered. It can be caused by overloading the motor due to an overloaded drum, low rpm for l...
Page 119 - help, the CPU board will have to be replaced.; Error code 14, LEVEL ADJUST
119 Troubleshooting Error code 11, UNB. ON AT PROG. START This error code is generated by the CPU board. The error code means that the mechanical imbalance breaker, if existing, is already active when the wash program starts. It can be caused by a defective imbalance breaker, mechanical problem maki...
Page 120 - monitoring system disabling operation of the machine.
120 Troubleshooting Error code 15, EMERGENCY STOP This error code is generated by the CPU board. The error code arises if the emergency stop switch has been activated on the machine.The cause can be inadvertent activation of the emergency stop, defective emergency stop switch, incorrect or shorted c...
Page 121 - (Requires password) Check the machine’s internal communication
121 Troubleshooting Error code 20, I/O MCU INTERLOCK This error code is generated by the CPU board. The program controller has read from the motor control or I/O board that the interlock is not ac-tive. The reason for interlock failure can be a problem with the hatch lock, damaged motor supply cable...
Page 122 - • Replace the CPU board.; Error code 27, LEVEL OFFSET
122 Troubleshooting Error code 23, NO I/O ADDRESSED The error code means that there is no I/O board addressed in the system at all.Action: • (Requires password) Readdress the existing I/O board from the service menu. Error code 24, CHECKSUM FROM DLCU This error code is generated by the CPU board. Th...
Page 123 - controller should be 0 V when the water level is < 15 mm Wg and 5 V
123 Troubleshooting Error code 28, CPU/DLCU LOW LEVELS The DLCU contains a mechanical level monitor which ensures that there is no water in the machine when the lock opens. To ensure that the level monitor functions correctly, the mechanical level monitor is compared with a nominal value generated b...
Page 125 - Error codes from MCU; Error code 31, HEAT SINK TOO HOT; measure the temperature of the motor and motor control.
125 Troubleshooting Error codes from MCU Error code 31, HEAT SINK TOO HOT This error code is generated by the motor control. There is a temperature sensor (NTC) mounted on the motor control cooling flange next to the po-wer transistors in the output stage. If the temperature of the cooling flange ge...
Page 126 - • Start a 90°C normal program with load on continuous operation and
126 Troubleshooting Error code 32, MOTOR TOO HOT This error code is generated by the motor control. Each time the motor is started from stationary, the motor control will first measure the resistance between two phases in the motor. The motor control processor governs the output transistors so that ...
Page 127 - • Replace the defective part when it has been located.
127 Troubleshooting Error code 33, NO INTERLOCK This error code is generated by the motor control. The motor control must be powered with 230V/50 or 60 Hz on the interlock input in order to drive the motor. This signal is a confirmation that the door is closed and locked. Motor control receives its ...
Page 128 - • TACHO CUT-OUT HIGH RPM (can give a clue in case of intermittent
128 Troubleshooting Error code 35, MOTOR SHORT CIRCUIT This error code is generated by the motor control. The motor control reads the power consumption of the motor continuously. If the current for some reason gets too high (= exceeds a certain limit), the motor control will cut the current to the m...
Page 129 - • Replace motor control.; Error code 37, LOW DC VOLTAGE; • UNDERVOLTAGE 1 (specifies how many times the voltage has drop
129 Troubleshooting Error code 36, INTERLOCK HARDWARE This error code is generated by the motor control. The motor control must be powered with 230V/50 or 60 Hz on the interlock input in order to drive the motor. The interlock circuits in the motor control have been split into two channels so that a...
Page 130 - exceeds a certain limit), the motor control unit will shut off
130 Troubleshooting Error code 38, HIGH DC VOLTAGE This error code is generated by the motor control unit. The motor control unit constantly measures the voltage over the mains input. If the voltage is too high (= exceeds a certain limit), the motor control unit will shut off the current to the moto...
Page 132 - the ”MOTOR NOT FOLLOWING” error code will be activated.
132 Troubleshooting Error code 45, MOTOR NOT FOLLOWING This error code is generated by the motor control. The motor control must always receive information on the rotation of the motor from the tacho sensor in order to rotate. If the tacho sensor is not working, the motor can rotate for max. 10 seco...
Page 133 - Error codes from DLCU; Error code 51, CHECKSUM FROM CPU
133 Troubleshooting Error codes from DLCU Error code 51, CHECKSUM FROM CPU DLCU has detected an error in the internal communication between DLCU and CPU. The DLCU processor will reset itself when the error has disap-peared.CPU reads the error message when the program starts and finishes and generate...
Page 134 - • The error can have been caused by overloads and/or defective compo
134 Troubleshooting Error code 52, CHARGE CIRCUIT DLCU contains an arming circuit that is charged when the door lock coil is to be activated. For safety reasons, this arming circuit must be discharged when the door lock coil is not to be activated. If the arming circuit for operating the door lock i...
Page 136 - or caused by a error in the magnet in the tacho sensor.
136 Troubleshooting Error code 56, SET SPEED DOOR OPEN DLCU counts the tacho pulses from the motor in order to guarantee that the drum is stationary when the door is opened. To ensure that the signal from the tacho generator is working correctly, DLCU compares the tacho signal to a digital bit value...
Page 137 - • The error can be caused by a break in the cables between the hatch
137 Troubleshooting Error code 60, ACTUATOR CIRCUIT The DLCU processor controls the door lock actuator coil. The DLCU pro-cessor checks continuously that the coil is engaged. DLCU can detect a break in the circuit (>50 kohm) (DLCU cannot detect a short in the circuit). If there is a break in the ...
Page 138 - Error codes from DRYER PROGRAM UNIT; or more information see Service Manual for Selecta II
138 Troubleshooting Error codes from DRYER PROGRAM UNIT F or more information see Service Manual for Selecta II Error code 73, SHORT TEMP INPUT SENSOR The thermistor element measuring the air inlet temperature to the drum, or the wiring to the sensor has shorted. (E 03 in the Service Manual for Sele...