Page 2 - IMPORTANT - READ CAREFULLY
2 IMPORTANT - READ CAREFULLY The Dixon® ZTR® mower is both easy andfun to operate. However, any power mowermust be operated properly to be safe. It isnot a toy or a recreational vehicle. Beforeyou start to use the mower, read thisOperator’s Manual carefully. It containsvaluable information that is n...
Page 3 - TABLE OF CONTENTS; Page
3 TABLE OF CONTENTS Page SAFETY & WARNING....................................4-15 WARRANTY........................................................16 SPECIFICATIONS.............................................17 CONTROLS.................................................. 18-21 OPERATION INSTRUCTIO...
Page 4 - SAFETY; Blade Contact; RIDING LAWN MOWERS,
4 SAFETY Blade Contact Tip Over Run Over Back Over RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH Pictured below are the most common causes of injury tothe operator or bystander. Please read and understandthis manual to prevent injuries.
Page 5 - Safety Alert Symbol; When you see this symbol, BE ALERT; DANGER
5 SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ...
Page 6 - WARNING; Failure to observe the following safety instructions
WARNING 6 Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in thismanual and on the mower before starting. Only allow responsible adults, who are familiar with theinstructions, to operate th...
Page 7 - Mow only in daylight or good artificial light.
WARNING 7 GENERAL OPERATION (continued): Never leave a running mower unattended. Always turn offblades, set parking brake, stop engine and remove keybefore dismounting. Turn off blades when not mowing. Injury could occur fromcontact with moving parts. Under no circumstances should you place hands or...
Page 8 - Never; dismount mower without applying parking brake
WARNING 8 Never dismount mower without applying parking brake or stopping engine. Protect your eyes. Always wear safety goggles or safetyglasses with side shields when operating mower. Data indicates that operators, age 60 years and above,are involved in a large percentage of riding mower-related in...
Page 11 - DO NOT
WARNING 11 SLOPE OPERATION (continued): DO NOT Do not turn on slopes unless necessary, and then,turn slowly and gradually downhill, if possible. Rapiduphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embank-ments. The mower could suddenly turn over if awheel is over the edge of...
Page 12 - Do not smoke while refueling or operating the mower.
WARNING 12 FIRE HAZARDS: Use extra care when handling gasoline and otherfuels. They are flammable and vapors are explosive. Store all fuel in approved containers specificallydesigned for that purpose. Allow engine to cool before refueling. Never removefuel cap or add fuel with engine running. Do not...
Page 13 - To prevent fire and explosion caused by static electricity:
WARNING 13 FIRE HAZARDS (continued): To prevent fire or explosion, keep sparks and open flamesaway from battery. Keep electrical connections clean and tight. Inspect themoften. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sureall switches a...
Page 14 - Be alert and turn mower off if a child enters the area.
WARNING 14 CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and un...
Page 17 - SPECIFICATIONS
SPECIFICATIONS 17 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. SilverTip™ ZTR® 60” & 72” CHASSIS: 11 GA - rectangular tube, 7 GA reinforcement SEAT: Designed for operator comfort with padded back & arm rests. Seat isadjustab...
Page 18 - CONTROLS; CONTROL LEVERS; Note: For access to the seat, move control levers to neutral
CONTROLS 18 CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD•From neutral position, gently push control levers for- ward. •To increase speed, move levers further forward. TO GO BACKWARDS•From neutral position, gently pull cont...
Page 19 - MOWER DECK CUT HEIGHT LIFT LEVER:
CONTROLS 19 PARKING BRAKE: A parking brake is located to the left of the seat. The engine will kill if control levers are not in the outboardposition when the parking brake is engaged. To engage brake: pull up and back To disengage brake: push forward and down Note: The parking brake is not intended...
Page 20 - MOWER BLADE SWITCH:
CONTROLS 20 MOWER BLADE SWITCH: To engage blades: pull up on switchTo disengage blades: push down IGNITION SWITCH: • Turn to start position to crank engine. Release when it starts. • For headlights - rotate switch one notch counter-clockwise from run. Note: Remove key when mower is not in use. CHOKE...
Page 22 - OPERATION INSTRUCTIONS; NEVER; BEFORE OPERATING MOWER:
OPERATION INSTRUCTIONS 22 The safe and successful operation of the SilverTip™ willdepend upon the operator having the correct knowledgeof all controls used on the mower and making goodjudgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all ...
Page 23 - TOWING TRAILERS AND OTHER ATTACHMENTS:
OPERATION INSTRUCTIONS 23 TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavy could damagethe drive or cause the mower to become unstable. Limit loads to 500pounds or less with this mower. TO FREE WHEEL MACHINE (UNLOCK TRANSMISSION): Always turn off engine b...
Page 24 - STARTING INSTRUCTIONS:
OPERATION INSTRUCTIONS 24 STARTING INSTRUCTIONS: 1. Operator must be seated in normal operating position. 2. Set parking brake. 3. Move control levers to outboard position. 4. Assure blade clutch is off. 5. Push throttle control lever to 1/2 setting. 6. Push choke control lever forward. *If engine i...
Page 25 - MOWING INSTRUCTIONS:; Start engine and set throttle at full speed.; CAUTION; Move control levers in and operate per the control; STOPPING INSTRUCTIONS:; Move control levers to outboard position.
OPERATION INSTRUCTIONS 25 MOWING INSTRUCTIONS: CAUTION Be sure that deflector is properlyinstalled on the discharge chute. 1. Start engine and set throttle at full speed. 2. Set desired cut height. 3. Release park brake. CAUTION Check the area to assure there isno one near. 4. Engage mower blades. 5...
Page 26 - TESTING OF SAFETY INTERLOCK SYSTEMS:
OPERATION INSTRUCTIONS 26 TESTING OF SAFETY INTERLOCK SYSTEMS: Do not operate mower if safety switches are notoperating properly. Your Zero Turning Radius Mower is equipped withcontrol interlocks for your safety. 1. The engine will not start if the mowerblades are engaged. 2. The engine will not sta...
Page 27 - INTERLOCK SWITCH TEST; With engine off, move control levers in and attempt; ENGINE SHOULD NOT START.; With engine running, set parking brake and move
OPERATION INSTRUCTIONS 27 INTERLOCK SWITCH TEST Note: Operator must be seated in normal operating position to perform these tests. 1. With engine off, turn mower blade on and attempt to start engine. ENGINE SHOULD NOT START. 2. With engine off, move control levers in and attempt to start engine. ENG...
Page 28 - MOWING WITH A MULCHING ATTACHMENT:; Do not attempt to cut grass when it is wet.
OPERATION INSTRUCTIONS 28 MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires atotally different mowing approach than would be normalwhen side discharging or bagging the grass. Theremay be instances or conditions where it is not possibleto hide all the recycled or m...
Page 29 - MOWING WITH A MULCHING ATTACHMENT; Keep the underside of the mower deck clean.
OPERATION INSTRUCTIONS 29 MOWING WITH A MULCHING ATTACHMENT (continued): 7. Keep the underside of the mower deck clean. Remove all grass and dirt build-up from the under-side of the pan, the baffles and deflectors after eachuse. Never, under any circumstances, should you place hands or feet under th...
Page 30 - SIDE DISCHARGE OF THE CLIPPINGS:; Set engine speed control to the wide open or full
OPERATION INSTRUCTIONS 30 SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when sidedischarging the grass clippings, please read and followthe tips listed below. Additional information can befound in the Troubleshooting guide. CAUTION To avoid personal injury, be sure that th...
Page 32 - Front tires
OPERATION INSTRUCTIONS 32 TO LIFT SEAT: To lift the seat, move the control levers to the neutral“OUT” position. Release the seat latch and rotatethe counterbalanced seat support frame upward andforward. To return the seat to the operating position, push thecounterbalance seat frame support rearward ...
Page 33 - Before performing any maintenance, turn off engine,; MAINTENANCE SCHEDULE
CARE AND MAINTENANCE 33 WARNING Failure to observe the following instructions may result in personal injury. Before performing any maintenance, turn off engine, allow to cool & remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes...
Page 34 - CARE AND MAINTENANCE
CARE AND MAINTENANCE 34 Blades should be discarded when worn excessively. DANGEROUS! DO NOT USEBLADE IN THISC ONDITIO N! Whe n n otch s tar ts , discard blade New Bla de CAUTION Stop engine and remove ignition key for safety.Wear heavy, thick gloves when holding ontocutter blade, avoid the sharp edg...
Page 35 - OFF SEASON BATTERY STORAGE:; DO NOT remove battery from mower.
CARE AND MAINTENANCE 35 ENGINE: For complete maintenance and operating information ofthe engine, please refer to the maintenance instructionsfurnished by the engine manufacturer and included inyour Zero Turn Radius mower information packet. Note: Air intake screen must be kept clean. Ifplugged, engi...
Page 36 - DECK SPINDLES: Lubricate with 3 “shots” only, every
CARE AND MAINTENANCE 36 LUBRICATION: ENGINE: Follow engine manufacturer’srecommendation. DECK SPINDLES: Lubricate with 3 “shots” only, every 100 hours. MOWER CHASSIS: Lubricate with 3 “shots” only, every 50 hours (see zerk locations below).
Page 37 - Mower Deck Serpentine Belt; Refer to illustrationfor adjustment procedure.; Engine to Mower Deck Belt
CARE AND MAINTENANCE 37 BELTS : Check belts every 50 hours. Replace any belts found tobe in poor condition. BELT TENSION: Mower Deck Serpentine Belt P/N 9758 (60”) 12033 (72”) Manual adjustment. Refer to illustrationfor adjustment procedure. Engine to Mower Deck Belt 12807 (60” & 72”) The engine...
Page 38 - CHANGING THE ENGINE OIL:; The “Dapco” oil drain valve is located on either side
CARE AND MAINTENANCE 38 CAUTION HOT oil may cause burns. Allowengine to cool before draining oil. Hex Head Valve Stem CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on either side of the engine crankcase (depending on the type ofengine installed on your ZTR®). 2. Place a suitable...
Page 39 - Clean any spilled oil from engine and chassis.
CARE AND MAINTENANCE 39 OIL FILL: 1. Clean any spilled oil from engine and chassis. 2. Refill engine with type, and quantity of oil recom- mended by the engine manufacturer in engineliterature. NOTE: Engine oil changes on the SilverTip™ will require replacement of the oil filter. Thesefilters may be...
Page 40 - HYDROSTATIC TRANSMISSION FLUID &; Dirt or water in fluid can ruin the hydrostatic transmissions.; Normal Operating Temperatures - 20W 50; ENGINE OIL; ENGINE OIL; Use engine oil with an API classification of SG/CD.; Dixon BlueTM 15W-50 Synthetic Hydrostatic Fluid; is
CARE AND MAINTENANCE 40 HYDROSTATIC TRANSMISSION FLUID & FILTER SERVICE: Dirt or water in fluid can ruin the hydrostatic transmissions. SERVICE INTERVALS: 1. Initial filter service - 100 hours 2. Every 500 hours or once a year thereafter. RECOMMENDED FLUID: All temperatures - Dixon Blue™ 15W-50 ...
Page 41 - HYDROSTAT FLUID MAINTENANCE; Dixon BlueTM 15W-50 Synthetic Hydrostatic; . DO NOT OVERFILL. When checking the fluid; Dixon BlueTM; is only compatible with; DIXON BLUETM
CARE AND MAINTENANCE 41 HYDROSTAT FLUID MAINTENANCE PROCEDURE: Check the fluid level in hydrostatic transmisison fluidreservoir after every 25 hours of usage. Clean the fluidreservoir cap and the area around it prior to removal.Check the fluid level. Fluid should be approximately1/4” below top of fl...
Page 42 - NEVER WASH ACROSS TOP OF; HYDROSTAT DRIVE BELT REPLACEMENT; To remove hydrostat pump drive belt:
CARE AND MAINTENANCE 42 HYDROSTATIC PUMPS: Before each use, check to be sure that the cooling finsof the hydrostatic pumps are clean. Excessiveaccumulation of oil, dirt, or trash may cause the pumpsto overheat. NEVER WASH ACROSS TOP OF RESERVOIR WITH WATER OR STEAM. Fill reservoiras required per the...
Page 43 - PARKING BRAKE ADJUSTMENT; Adjust the 3/8” adjustment nut clockwise to
CARE AND MAINTENANCE 43 PARKING BRAKE ADJUSTMENT 1. Raise rear of machine. 2. Remove tire and wheel assembly. 3. Adjust the 3/8” adjustment nut clockwise to increase and counter-clockwise to decreasebrake holding power. As the brake holdingpower is increased, the force required on thehandle to engag...
Page 44 - HEADLIGHT ADJUSTMENT; Loosen the 1/2” retaining nut underneath the
CARE AND MAINTENANCE 44 HEADLIGHT ADJUSTMENT 1. Loosen the 1/2” retaining nut underneath the headlight and slide the headlight forward out ofthe recessed area of the fuel tank. 2. Loosen the 1/2” nut on the “U” shaped holding bracket and swivel the headlight vertically toadjust the height of the bea...
Page 45 - STEERING CONTROL ADJUSTMENTS:; To adjust neutral springs:
CARE AND MAINTENANCE 45 STEERING CONTROL ADJUSTMENTS: To adjust neutral: 1. Lift seat.2. Block up the unit so that the drive wheels are off the ground. 3. Loosen ball joint jam nuts on control rod. Note: The front jam nuts are left hand threads. 4. With steering control arms in the “out” neutral pos...
Page 46 - STEERING CONTROL ADJUSTMENTS; To adjust steering control levers:
CARE AND MAINTENANCE 46 STEERING CONTROL ADJUSTMENTS (continued): To adjust steering control levers: 1. Loosen the front and rear bolts retaining the bellows hold down plate and slide the bellows andplate up the steering lever to expose the steeringcontrol mechanism. 2. Move the levers inboard to th...
Page 47 - To adjust “In” position of the steering controls
CARE AND MAINTENANCE 47 STEERING CONTROL ADJUSTMENTS (continued): To adjust “In” position of the steering controls 1. Move the levers inboard to the operating position. 2. Adjust the steering lever stops until the steering levers have the desired clearance. To adjust for straight forward tracking. 1...
Page 49 - Keep all connections clean and tight.; CLEANING THE MOWER:
CARE AND MAINTENANCE 49 ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower periodically. Clean above and belowdeck. High pressure washing and alkaline based soaps cancause damage to bearings and other parts of themower. After washing your mower, start the engine...
Page 50 - TROUBLESHOOTING; ENGINE WON’T TURN OVER
50 TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - - - - - - - - - -disengage bladesDrive not in neutral - - - - - - - - - - - - - - - - - move control levers to neutral “OUT”Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - - - ...
Page 52 - STANDARD SERVICE PARTS LIST; SilverTipTM ZTR®
52 STANDARD SERVICE PARTS LIST SilverTip™ ZTR® Blades (60”) Hi-Lift Fusion P/N 13922 Super Hi-Lift Fusion P/N 13870 Standard Lift Fusion P/N 13958 Gator Mag Fusion P/N 13960 Standard Lift P/N 13957 Hi-Lift P/N 13956 Blades (72”) Hi-Lift Fusion P/N 13923 Super Hi-Lift Fusion P/N 13871 Standard Lift F...
Page 53 - NOTES
Page 55 - OWNER’S INFORMATION; Date of Purchase
OWNER’S INFORMATION Date of Purchase Mower Model Number Mower Serial Number Purchased From Name Address DATE OIL CHANGED DATE ENGINE TUNED Dixon Industries, Inc.~P.O. Box 1569~Coffeyville, Ks~620-251-2000~Fax 620-251-4117
Page 56 - Dixon® and ZTR® are registered trademarks of
Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC.P.O. Box 1569Coffeyville, Ks 67337-0945620-251-2000 SilverTip™ Part No. 12881-106 The engine exhaust from this product containschemicals known to the State of California to causecancer, birth defects or other r...
