Page 2 - IMPORTANT: READ CAREFULLY; any power mower must be operated properly to be safe.
IMPORTANT: READ CAREFULLY The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower: read the operator's manual carefully, and become completely familiar with the ...
Page 3 - INDEX
Part No. 5749 January 1998 mn1/98 MY98 INDEX SAFETY..............................................................Pages 1 - 6 WARRANTY POLICY .........................................Page 7 SPECIFICATIONS ..............................................Page 8- 9 SEAT ADJUSTMENT............................
Page 4 - The most common causes of injury to the operator or bystander..
RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander.. Page 2 read and understand this manual to prevent injuries.
Page 5 - SAFETY ALERT SYMBOL -; will
SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicate...
Page 6 - serious injury or death.
This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only al...
Page 7 - DO
SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR - never ...
Page 10 - DIXON LIMITED WARRANTY POLICY -- ESTATE MODELS; SEE DEALER FOR DETAILS
DIXON LIMITED WARRANTY POLICY -- ESTATE MODELS This warranty policy applies to all Estate Mowers purchased on or after September 1, 1997. WARRANTY: Commercial Applications: Dixon Estate Models used in any commercial application are warranted for a period of six (6) months from date of purchase. Comm...
Page 11 - SPECIFICATIONS
SPECIFICATIONS Model ZTR 5424 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Designed for op...
Page 13 - SEAT ADJUSTMENT INSTRUCTIONS; Raise and push seat assembly and upper body rearward.
SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 5424 - ZTR 5020: 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly and upper body rearward. 3. Loosen two front seat adjustment knobs, P/N 3978, and slide seat forward or backward to desired position. 4. Re-tighten fr...
Page 15 - CONTROLS; not; Engage parking brake before starting engine.
CONTROLS PARKING BRAKE: The parking brake used on the Estate Series Models is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. Engage parking brake before starting engine. Do not leave engine running for extended periods of time without ...
Page 16 - THROTTLE CONTROL LEVER:
CONTROLS TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward...
Page 17 - To engage the mower blades, lift switch up; MOWER DECK CUT HEIGHT LIFT LEVER:
CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, lift switch up lightly and push forward. : To disengage blades, pull switch backward. Switch is clearly marked "on and off". CIRCUIT BREAKER: Located on control panel, on operator's right. Protec...
Page 18 - OPERATION INSTRUCTIONS; NEVER; BEFORE OPERATING MOWER:
OPERATION INSTRUCTIONS The safe and successful operation of the Estate Series Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowled...
Page 19 - PARKING BRAKE SWITCH TEST:; With parking brake in the OFF position,; BLADE DRIVE SWITCH TEST:; a. With electric blade drive switch turned ON; TESTING OF SAFETY INTERLOCK SYSTEMS:
OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine should not turn over or attempt to start when the key switch is moved to the start position. BLADE DRIVE SWITCH TEST: a. With electric blade drive switch turned ON and parking brake in the ON position, e...
Page 20 - STARTING INSTRUCTIONS: Cold Engine; wide open or maximum
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1. Push choke control lever fully forward. 2. Push throttle control lever to 1/2 setting. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 4. Onc...
Page 21 - STARTING INSTRUCTIONS: Engine has been operated.; On initial operation, set throttle at slow speed.
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Engine has been operated. 1. Move throttle control lever to 1/4 to 1/2 setting. 2. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 3. Move throttle control lev...
Page 22 - MOWING WITH A MULCHING ATTACHMENT:; Do Not Attempt To Cut Grass When It Is Wet.
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled ...
Page 23 - MOWING WITH A GRASS CATCHER ATTACHMENT:
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is W...
Page 24 - SIDE DISCHARGE OF THE CLIPPINGS:; GRASS HEIGHT SUGGESTIONS:; Correct mowing height can reduce weeds and disease by 50% to 80%
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide on page 40. Be sure that deflector is properly ins...
Page 25 - A d j u s t m e n t :
OPERATION INSTRUCTIONS DECKROLLERS: P u r p o s e : T h e s p r i n g l o a d e d d e c k r o l l e r s l o c a t e d a t t h e f r o n t c o r n e r s o f t h e m o w e r d e c k a r e d e s i g n e d a s a n a i d t o l i m i t t u r f s c a l p i n g w h e n m o w i n g o n u n e v e n g r o u n ...
Page 26 - CARE AND MAINTENANCE; MAINTENANCE SCHEDULE:
CARE AND MAINTENANCE This portion of the Estate Series Models owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ...
Page 27 - CUTTER BLADE MAINTENANCE:; Observe proper blade position prior to removal.
CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. ...
Page 28 - BELT TENSION; Refer to illustration for adjustment procedure.
CARE AND MAINTENANCE BELT TENSION ENGINE TO MOWER DECK BELT: Model ZTR 5424 Model ZTR 5020 42" 50" 60" P/N P/N P/N P/N 6111 6111 6111 6938 The engine to mower deck drive belts are automatically held in proper tension by springs which push the deck assembly forward and do not require any ...
Page 29 - LUBRICATION
CARE AND MAINTENANCE FUEL SHUT OFF VALVE: A fuel shut off valve is located at the bottom rear of each fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION CHASSIS: Number of grease zerks used: (7) LOCATIONS: (1 ) each front wheel caster a...
Page 31 - CHANGING THE ENGINE OIL:; HOT oil may cause burns. Allow engine to cool before draining oil.; PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS -
CARE AND MAINTENANCE CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct the oil. 3. Push the valve body in and...
Page 32 - MOWER DECK INSTALLATION:
CARE AND MAINTENANCE MOWER DECK INSTALLATION: Brake link (P/N 5283) normally used for installation of engine to mower deck drive belt, has been placed in position during assembly of the lift frame at the factory. For shipment purposes, the brake link has been secured with a cotter pin and washer. RE...
Page 33 - mower deck. Install hair pin clips on front and rear of support rods.
CARE AND MAINTENANCE MOWER DECK INSTALLATION: 1. Loosen and remove front body mounting bolts (P/N 3368) and washers (P/N 3066). Disconnect headlight wiring plug from wiring harness. Lift front body from chassis. 2. Install rear hanger rods on lift frame. Slide lift plate on hanger rods, small holes ...
Page 34 - MOWER DECK LEVELING PROCEDURE:; has a correct stance. Inflate tires as required:
CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: There are a total of (4) threaded adjusters which will control the attitude or pitch of the mower deck. The adjusters have lock nuts on the bottom which can be turned up or down to raise or lower the front and rear of the mower deck. Deck should be...
Page 36 - Position parking brake lever in the off or disengaged position.
CARE AND MAINTENANCE PARKING BRAKE CABLE ADJUSTMENT: Position parking brake lever in the off or disengaged position. This will allow the belt idler used on the engine to T-box to swing fully and apply tension to the belt. At this time, check that the cable which pulls the idler to a neutral position...
Page 37 - Swing upper control levers out into the neutral slots.
CARE AND MAINTENANCE NEUTRALADJUSTMENT: Swing upper control levers out into the neutral slots. Raise upper body to the fully open position. Start engine and disengage parking brake. Caution should be used when releasing parking brake as mower may tend to creep or move prior to adjustment. If adjustm...
Page 39 - PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT
CARE AND MAINTENANCE PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Electric clutches require periodic Air Gap adjustments to extend the life of the clutch. Listed below is both an Air Gap adjustment procedure and an Ohms test to check for a faulty coil within the clutch. No replacement parts are availabl...
Page 40 - HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE; Any high quality engine oil with an API classification of SG/CD is; Normal operation temperatures - 20 W 50
CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE SERVICE INTERVALS: 1 . Initial oil and filter service - 50 hours. 2. Every 250 hours thereafter. OIL REQUIREMENTS: Any high quality engine oil with an API classification of SG/CD is recommended. RECOMMENDED OIL WEIGHT: Normal opera...
Page 41 - PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL
CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Model ZTR 5424 Models ZTR 5020 Front Tires Rear Tires Front Tires Rear Tires 1 1 X 4 X 5 1 8 X 9 . 5 0 X 8 1 1 X 4 X 5 2 0 X 1 0 . 5 X 8 Air Pressure Air Pressure Air Pressure Air Pressure 16-21...
Page 42 - STANDARD SERVICE PARTS LIST; Engine To Mower Deck:
STANDARD SERVICE PARTS LIST ESTATE MODEL 42" DECK: BLADES: Standard: Hi-Lift: P/N 6236 P/N 8688 BELTS: Engine To Mower Deck: Serpentine Belt: Engine To T-Box: T-Box To Hydros: Grass Blower Belt: P/N 6111 P/N 6109 P/N 1714 P/N 1765 P/N 4983 ESTATE MODEL 50" DECK: BLADES: Standard: Hi-Lift: P/...
Page 43 - BRIGGS AND STRATTON AIR AND OIL FILTER PART NUMBERS:
STANDARD SERVICE PARTS LIST BRIGGS AND STRATTON AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of service required for engine oil changes and air filter maintenance. Protect your engine investment, use only original equipment filters. Mo...
Page 44 - TROUBLESHOOTING; SITUATION
TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more of th...
