Page 2 - IMPORTANT - READ CAREFULLY; The information in this operator's manual applies to all Dixon
Page 2 IMPORTANT - READ CAREFULLY The Dixon ZTR Mower is both easy and fun to operate. However, any power mowermust be operated properly to be safe. It is not a toy or a recreational vehicle. Before youstart to use the mower, read the operator's manual carefully and become completelyfamiliar with th...
Page 3 - INDEX
3 Page INDEX SAFETY ................................................................. Pages 2 - 7WARRANTY POLICY .............................................. Page 8 - 9SPECIFICATIONS .................................................. Page 10 - 12SEAT ADJUSTMENT .......................................
Page 4 - SAFETY; RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,; The most common causes of injury to the operator or bystander...
Page 4 ...read and understand this manual to prevent injuries. TIP-OVER BACK-OVER RUN-OVER BLADE CONTACT SAFETY SAFETY SAFETY SAFETY SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander...
Page 5 - Safety Alert Symbol; When you see this symbol,; BE ALERT; to the potential for injury.; Follow recommended safety precautions and safe; Danger
5 Page SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SY SAFETY SY SAFETY SY SAFETY SY SAFETY SYM M M M M BOLS BOLS BOLS BOLS BOLS Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an im...
Page 7 - which can result in severe injury or death.; DO
7 Page SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixo...
Page 8 - Tragic accidents can occur if the operator is not alert to the; • Be alert and turn mower off if a child enters the area.
Page 8 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area a...
Page 10 - SEE DEALER FOR DETAILS
Page 10 DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS This warranty policy applies to all Commercial Hydrostatic mowers, purchased on or after March 1, 1990. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 400 hours ofuse, whichever occurs first. Mowers us...
Page 11 - DIXON LIMITED WARRANTY POLICY -- ESTATE MODELS
11 Page DIXON LIMITED WARRANTY POLICY -- ESTATE MODELS This warranty policy applies to all Estate Mowers purchased on or after September 1, 1997. WARRANTY:Commercial Applications: Dixon Estate Models used in any commercial application are warranted for a period of six(6) months from date of purchase...
Page 12 - SPECIFICATIONS
Page 12 SPECIFICATIONS Model ZTR 5017 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Designe...
Page 15 - SEAT ADJUSTMENT INSTRUCTIONS; Grasp seat slide adjuster and move it into adjustment
15 Page SEAT ADJUSTMENT INSTRUCTIONS 5000 Series Models 1. Grasp seat slide adjuster and move it into adjustment position. 2. Slide seat forward or backward. 3. Release seat slide adjuster.
Page 16 - CONTROLS
Page 17 - CAUTION; Engage parking brake before starting engine; TO SET PARKING BRAKE:
17 Page CONTROLS PARKING BRAKE: CAUTION Engage parking brake before starting engine The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. . TO SET PARKING BRAKE: The hand operated parking brake is located at left hand sid...
Page 18 - THROTTLE CONTROL LEVER:
Page 18 CONTROLS From neutral position, gently push both drive levers forward.To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the ...
Page 19 - MOWER DECK CUT HEIGHT LIFT LEVER:
19 Page CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage blades: Pull up on the switch. To disengage blades: Push down. CIRCUIT BREAKER: Located on control panel, on operator's right. Protection of the electrical system is by (1) 15 amp circuit breaker. If circuit break...
Page 20 - OPERATION INSTRUCTIONS; NEVER; TOWING; BEFORE OPERATING MOWER:; Discuss proper maintenance with your dealer.
Page 20 OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of allcontrols used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and th...
Page 21 - PARKING BRAKE SWITCH TEST:; If Any Safety Check FAILS:; TESTING OF SAFETY INTERLOCK SYSTEMS:
21 Page OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: a) Place Parking Brake in OFF position b) Turn ignition switch to START Engine should not turn over or attempt to start. BLADE DRIVE SWITCH TEST: a) Place Parking Brake in ON position b) Engage blade drive switch c) Turn ignition switch to ST...
Page 22 - warm up; STARTING INSTRUCTIONS:
Page 22 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1. Position choke control in ON position. 2. Position throttle control at 1/2 speed setting. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key.Key will return to "Run" positi...
Page 23 - MOWING WITH A MULCHING ATTACHMENT:
23 Page OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would benormal when side discharging or bagging the grass. There may be instances or conditions where it isnot possible to hide all of the rec...
Page 24 - MOWING WITH A GRASS CATCHER ATTACHMENT:
Page 24 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below: 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When...
Page 25 - SIDE DISCHARGE OF THE CLIPPINGS:; GRASS HEIGHT SUGGESTIONS:
25 Page SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. Be sure that deflector is properly installed on the discharge ch...
Page 27 - CARE AND MAINTENANCE; MAINTENANCE SCHEDULE:; Before performing any maintenance, shut off engine,
27 Page CARE AND MAINTENANCE This portion of the owner's manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer w...
Page 28 - MOWER BLADE MAINTENANCE:
Page 28 CARE AND MAINTENANCE MOWER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut securely. Refer to diagram. CAUTION Wear h...
Page 29 - BELT TENSION; ENGINE TO MOWER DECK BELT:
29 Page BELT TENSION ENGINE TO MOWER DECK BELT: 42' and 50" P/N 6111 60" P/N 6938 The engine to mower deck drive belts are automatically held in proper tension by springs which push the deck assembly forward and do not require any additional adjustment to be made. MOWER DECK SERPENTINE BELT:...
Page 30 - LUBRICATION
Page 30 CARE AND MAINTENANCE FUEL SHUT OFF VALVE: A fuel shut off valve is located at the bottom rear of each fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION CHASSIS: Number of grease zerks used: (5) LOCATIONS: (1) each front wheel c...
Page 32 - CHANGING THE ENGINE OIL:; PROTECT YOUR INVESTMENT:; PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS
Page 32 CARE AND MAINTENANCE HOT oil may cause burns.Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The short piece of hose will he...
Page 34 - MOWER DECK LEVELING PROCEDURE:
Page 34 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: There are a total of (4) threaded adjusters which will control the attitude or pitch of the mower deck. The adjusters have lock nuts on the bottom which can be turned up or down to raise or lower the front andrear of the mower deck. Deck sh...
Page 36 - PARKING BRAKE CABLE ADJUSTMENT:
Page 36 CARE AND MAINTENANCE NOTE: Cable must have the recommended 1-1/2 to 2 inches of free play with parking brake released or drive belt may slip, causing loss of power. ADJUST HERE FOR PROPER FREE PLAY OF CABLE WITH BRAKE LEVER OFF PARKING BRAKE CABLE ADJUSTMENT: Make necessary adjustments to th...
Page 38 - FORWARD TRAVEL SPEED ADJUSTMENT:
Page 38 CARE AND MAINTENANCE 6. Drive machine with both levers in top speed position. If one side now drives slightly faster than the other adjust forward speed bolt in to contact stop sooner. If levers are now uneven at top speed, loosen control lever mounting nut. Rotate lever to be evenwith other...
Page 39 - PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT; A. AIR GAP ADJUSTMENT
39 Page CARE AND MAINTENANCE PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Electric clutches require periodic Air Gap adjustments for extended life. Listed below is both an Air Gap adjustment procedure and an Ohms test to check for a faulty coil within the clutch. No replacement parts are available to re...
Page 40 - HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE; RECOMMENDED OIL WEIGHT:
Page 40 CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE SERVICE INTERVALS: 1. Initial oil and filter service - 50 hours.2. Every 250 hours thereafter. OIL REQUIREMENTS: Any high quality engine oil with an API classification of SG/CDis recommended. RECOMMENDED OIL WEIGHT: Normal ...
Page 42 - PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL
Page 42 CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation ofmower. Front Tires 11 x 4 x 5 16-21 lbs. Rear Tires 20 x 10.5 x 8 8-14 lbs. NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING TH...
Page 43 - STANDARD SERVICE PARTS LIST
43 Page STANDARD SERVICE PARTS LIST 42" DECK BLADES: Lo Lift: P/N 6236 Standard Hi-Lift: P/N 8688 BELTS: Engine To Mower Deck: P/N 6111 Serpentine Belt: P/N 6109 Engine To T-Box: P/N 7253 T-Box To Hydros: P/N 1765 Grass Blower Belt: P/N 4983 50" DECK BLADES: Lo Lift: P/N 9443 Standard Hi-Lif...
Page 44 - KOHLER AND BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS:
Page 44 STANDARD SERVICE PARTS LIST KOHLER AND BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of servicerequired for engine oil changes and air filter maintenance. Protect your engine investment, use only original e...
Page 45 - SITUATION; TROUBLESHOOTING
45 Page SITUATION CAUSES REMEDY Poor cut quality Ground speed Reduce mowing speed Poor cut quality Incorrect engine to Refer to page 40 for part numbers mower deck belt Poor cut quality Engine RPM too low Increase engine RPM to maximum Poor cut quality Dull or bent blade Sharpen or replace as requir...
Page 48 - NOTES
Page 49 - OWNER; DATE PURCHASED; MOWER SERIAL NUMBER
49 Page DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 OWNER INFORMATION DATE PURCHASED MOWER MODEL NUMBER DM- Name Address DATE OIL CHANGED: DATE ENGINE TUNED: MOWER SERIAL NUMBER PURCHASED FROM
