Page 2 - IMPORTANT: READ CAREFULLY; any power mower must be operated properly to be safe.
Page 2 IMPORTANT: READ CAREFULLY The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower: read the operator's manual carefully, and become completely familiar ...
Page 3 - INDEX
INDEX SAFETY ................................................................. Pages 2 - 7WARRANTY POLICY .............................................. Page 8SPECIFICATIONS .................................................. Page 9SEAT ADJUSTMENT ............................................. Page 10...
Page 4 - SAFETY; RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,; The most common causes of injury to the operator or bystander...
Page 4 ...read and understand this manual to prevent injuries. TIP-OVER BACK-OVER BLADE CONTACT SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander...
Page 5 - S A F E T Y S Y M B O L S; Safety Alert Symbol; When you see this symbol,; BE ALERT; to the potential for injury.; Follow recommended safety precautions and safe; Danger
Page 5 SAFETY S A F E T Y S Y M B O L S Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious in...
Page 6 - This cutting mower is capable of amputating hands & feet,
Page 6 GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the mower. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked ...
Page 7 - which can result in severe injury or death.; DO
Page 7 SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixo...
Page 8 - Tragic accidents can occur if the operator is not alert to the; Be alert and turn mower off if a child enters the area.
Page 8 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area a...
Page 10 - DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY
Page 10 WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOW...
Page 11 - SPECIFICATIONS
Page 11 SPECIFICATIONS Models ZTR 4515B and 4516K CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of high density polyethylene. Dent and corrosionresistant. Front body contains access panel for battery service. MOWER DECKS: 36" Dec...
Page 12 - SEAT ADJUSTMENT INSTRUCTIONS
Page 12 SEAT ADJUSTMENT INSTRUCTIONS 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly forward. 3. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position.Retighten nuts, P/N 3205. DO NOT operate mower without seat adjustments pro...
Page 13 - CONTROLS
Page 13 CONTROLS DECK HEIGHTA D J U S T M E N TLEVER C O N T R O LLEVERS PARKINGBRAKELEVER L I G H TS W I T C H BLADED R I V ES W I T C H I G N I T I O NS W I T C H FRONT OF MACHINE THROTTLEC O N T R O L CIRCUITBREAKER
Page 14 - CAUTION; Engage parking brake before; Always set parking brake before dismounting.; TRANSMISSION DRIVE SYSTEM:; Allows the mower to turn on its own axis
Page 14 CONTROLS CAUTION Engage parking brake before TO SET PARKING BRAKE: The hand operated parking brake is located on the rightfender. To engage brake, pull lever up(to the rear). To release brake, move lever forward (down). NOTE: Always set parking brake before dismounting. Release parking brake...
Page 16 - MOWER DECK CUT HEIGHT LIFT LEVER:
Page 16 BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, pull up on theswitch. To disengage blades, push down. CIRCUIT BREAKER: Protection of the electrical system is by(1) 15 amp circuit breaker. If circuit breaker trips, push button to reset. If this conditio...
Page 17 - OPERATION INSTRUCTIONS; NEVER; Towing; BEFORE OPERATING MOWER:; Read engine manufacturer's operating and maintenance
Page 17 OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of allcontrols used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and th...
Page 18 - PARKING BRAKE SWITCH TEST:; start the engine
Page 18 OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: a) Swing out control leversb) Disengage blade drive switchc) Put Parking brake in OFF positiond) Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) Disengage blade drive switchb) Put p...
Page 19 - STARTING INSTRUCTIONS:; Engage parking brake before starting engine.
Page 19 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers swung out, and blade drive disengaged. 2. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to "Start" position. When en...
Page 20 - MOWING WITH A MULCHING ATTACHMENT:
Page 20 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would benormal when side discharging or bagging the grass. There may be instances or conditions where it isnot possible to hide all of the rec...
Page 21 - MOWING WITH A GRASS CATCHER ATTACHMENT:
Page 21 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Some applications may require installation of an "Optional" weight box on the front of...
Page 22 - SIDE DISCHARGE OF THE CLIPPINGS:; GRASS HEIGHT SUGGESTIONS:; Be sure that deflector is properly installed
Page 22 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. 1. Set engine speed control to the wide o...
Page 23 - CARE AND MAINTENANCE; MAINTENANCE SCHEDULE:
Page 23 CARE AND MAINTENANCE This portion of the owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer wh...
Page 24 - MOWER BLADE MAINTENANCE:
Page 24 CARE AND MAINTENANCE MOWER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut securely. Refer to diagram. Note: Be sure ...
Page 25 - MOWER DECK DRIVE BELT:; MOWER DECK SERPENTINE BELT:; ENGINE TO MOWER DECK BELT:
Page 25 CARE AND MAINTENANCE BELT TENSION: 36" DECK: MOWER DECK DRIVE BELT: P/N 1300 Manual adjustment. Refer to illustration below. 42" DECK: MOWER DECK SERPENTINE BELT: P/N 6109 Manual adjustment. Refer to illustration below. ENGINE TO MOWER DECK BELT: P/N 5861 Auto tensioner with spring l...
Page 26 - FORWARD TRAVEL SPEED ADJUSTMENT
Page 26 CARE AND MAINTENANCE FORWARD TRAVEL SPEED ADJUSTMENT 1. Drive machine until hydrostats have warmed up. 2. Drive on a smooth, level surface with both levers in top speed position. 3. If one side now drives slightly faster than the other, adjust lever stop washer P/N 5760 on that side to reduc...
Page 27 - NEUTRAL ADJUSTMENT
Page 27 CARE AND MAINTENANCE NEUTRAL ADJUSTMENT 1. Stop the engine, engage parking brake, and raise rear of frame with jack or blocks so that rear tires do not contact the ground. 2. Swing out the control levers, start the engine and release the parking brake. 3. Raise the seat to access hydro contr...
Page 28 - MOWER DECK LEVELING PROCEDURE:
Page 28 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows: Front: 16 - 21 lbsRear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manne...
Page 31 - CHANGING THE ENGINE OIL:; PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS.; Kohler
Page 31 CARE AND MAINTENANCE CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct the oil. 3. Push the valve bod...
Page 33 - PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL
Page 33 CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation ofmower. Front Tires 11 X 4.00 X 5 16-21 PSI Rear Tires 18 X 8.50 X 8 8-14 PSI NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING T...
Page 34 - STANDARD SERVICE PARTS LIST; BLADES; KOHLER FILTER PART NUMBERS:
Page 34 STANDARD SERVICE PARTS LIST 36" DECK: BLADES: Standard: P/N 1324 Hi-Lift: P/N 1351 Right Side P/N 1352 Left Side BELTS: Engine To Mower Deck: P/N 1300Engine To Transmission: P/N 5768 42" DECK: BLADES: Standard Hi-Lift: P/N 8688 Lo-Lift: P/N 6236 BELTS: Engine To Mower Deck: P/N 5861S...
Page 35 - TROUBLESHOOTING; REMEDY
Page 35 Poor cut quality Poor cut quality Poor cut quality Poor cut quality Poor cut quality Poor cut quality Poor cut quality Poor cut quality TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type andconditions of grass, cut height set...
Page 39 - Dixon and ZTR are registered trademarks of Dixon Industries, Inc.
® Dixon and ZTR are registered trademarks of Dixon Industries, Inc. 4500 Series Part No. 5863-0798 DIXON INDUSTRIES, INC.A BLOUNT International Inc. Co. PO BOX 1569COFFEYVILLE KS 67337 0945316 251 2000 The Engine Exhaust from this product contains chemicals known to the State of California to cause ...
