Dewalt DWV015 - Manual
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Table of Contents:
- Page 2 – Adhesives; materIal SPeCIfICatIonS; MATERIAL SPECIFICATIONS; Chemical Resistance
- Page 3 – InStallatIon SPeCIfICatIonS; INSTALLATION SPECIFICATIONS; reduced; Detail of Steel Hardware Elements; Carbon Rod; Nomenclature
- Page 4 – StrenGtH DeSIGn InformatIon; STRENGTH DESIGN INFORMATION; Design Information
- Page 6 – Concrete Breakout Design Information for Threaded Rod and in; with a Hammer Drill and Carbide Bit; Temperature Range A
- Page 7 – Concrete Breakout Design Information for Reinforcing Bars; Bond Strength Design Information for Reinforcing Bars
- Page 15 – Tension Design of Steel Elements (Steel Strength); Shear Design of Steel Elements (Steel Strength)
- Page 16 – PoSt-InStalleD reBar DeVeloPment lenGtH taBleS; POST-INSTALLED REBAR DEVELOPMENT LENGTH TABLES; Development Lengths for Common Reinforcing Bar Connections
- Page 18 – InStallatIon InStrUCtIonS (SolID BaSe materIalS); INSTALLATION INSTRUCTIONS (SOLID BASE MATERIALS); DRILLING; GO TO STEP 3 FOR HOLES DRILLED WITH DUSTX+; HOLE CLEANING; temperature, see published gel and curing times.; verify anchor element is straight and free of surface damage.; GRAY; INSTALLATION; extruded from the drilled hole by the adhesive pressure.; CURING AND LOADING; • Do not disturb, torque or load the anchor until it is fully cured.; Take care not to exceed the maximum torque for the selected anchor.
- Page 19 – HAMMER DRILLING; material temperature see published gel and cure times.
- Page 20 – anCHor aCCeSSorY SeleCtIon; ANCHOR ACCESSORY SELECTION; Wire Brush Selection Table for AC200+ Adhesive Anchors; Compressed air; Piston Plug Selection Table for Adhesive Anchors
- Page 21 – orDerInG InformatIon; ORDERING INFORMATION; Cartridge System Mixing Nozzles; Manual caulking gun for Quick-shot; Hole Cleaning Tools and Accessories; PFC1671830 sDs-plus adapter for premium steel brushes; Std. Wire Brushes for Large Diameter Holes; Piston Plugs for Adhesive Anchors
- Page 22 – SDS Max 4-Cutter Carbide Drill Bits
1
Adhesives
TECHNICAL GUIDE –
ADHE
sI
vE
s ©2023 DEW
AL
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v. L
SECTION CONTENTS
ANCHORS & FASTENERS
General InformatIon
General Information
......................... 1
Material Specifications
................... 2
Installation Specifications
.............. 3
Strength Design Information
.......... 4
Design Strength Tables (SD)
........... 9
Post-Installed Rebar
Development Length Tables
.........16
Installation Instructions
(Solid Base Materials)
...................18
Installation Instructions
Post-Installed for Rebar
Connections
...................................19
Anchor Accessory Selection
.........20
Ordering Information
.....................21
AC200+ ADHESIVE IN CARTRIDGE
(StanDarD tHreaDeD roD anD
reBar Steel SUPPlIeD BY otHerS)
PACKAGING (10:1 MIX RATIO)
Coaxial Cartridge
• 9.5 fl. oz. (280 mL or 17 in
3
)
• 14 fl. oz. (420 mL or 25.5 in
3
)
Dual Cartridge (side-by-side)
• 28 fl. oz. (825 mL or 50 in
3
)
STORAGE LIFE & CONDITIONS
Eighteen months in a dry, dark
environment with temperature ranging
from 41°F to 77°F (5°C to 25°C)
ANCHOR SIZE RANGE (TYPICAL)
• 3/8" to 1-1/4" diameter threaded rod
• No. 3 to No. 10 reinforcing bar (rebar)
• 10M to 30M reinforcing bar (CA rebar)
SUITABLE BASE MATERIALS
• Normal-weight concrete
• Lightweight concrete
• Grouted concrete masonry
PERMISSIBLE INSTALLATION
CONDITIONS (ADHESIVE)
• Dry concrete
• Water-saturated concrete (wet)
• Water-filled holes (flooded)
GENERAL INFORMATION
AC200+
™
acrylic Injection adhesive anchoring System and Post-Installed reinforcing Bar Connections
PRODUCT DESCRIPTION
The AC200+ is a two-component, high strength adhesive anchoring system. The system includes
injection adhesive in plastic cartridges, mixing nozzles, dispensing tools and hole cleaning equipment.
AC200+ is designed for bonding threaded rod and reinforcing bar hardware into drilled holes in
concrete base materials and for post-installed reinforcing bar connections (rebar development).
GENERAL APPLICATIONS AND USES
• High strength anchoring: bonding threaded rod and reinforcing bar into hardened concrete
• Rebar development length and lap splice connections in concrete up to 60d embedments
• Evaluated for installation and use in dry and wet concrete (including water-filled holes)
• Cracked and uncracked concrete conditions as well as wind and seismic loading (sDC A - F)
• Oversized hammer-drilled holes in concrete, for short term loading only (see www.DEWALT.com)
• Can also be considered for filling large cracks and abandoned holes in concrete and masonry
FEATURES AND BENEFITS
+ Fast curing system which can be applied in structural applications as low as 14ºF (-10ºC)
+ Evaluated and recognized for freeze/thaw performance
+ Can be used in a wide range of embedments in low and high strength concrete
+ Cartridge design allows for multiple uses using extra mixing nozzles
+ Mixing nozzles proportion adhesive and provide simple delivery method into drilled holes
+ Evaluated and recognized for long term and short term loading (see performance tables)
+ In-service temperature ratings between -40ºF (-40ºC) and 320ºF (160ºC)
APPROVALS AND LISTINGS
• International Code Council, Evaluation service (ICC-Es) EsR-4027 for cracked and uncracked concrete
• Code Compliant with the International Building Code/International Residential Code:
2021 IBC/IRC, 2018 IBC/IRC, 2015 IBC/IRC, and 2012 IBC/IRC
• Tested in accordance with ACI 355.4, AsTM E488, and ICC-Es AC308 for use in structural
concrete with design according to ACI 318 (-19 & -14), Chapter 17 and ACI 318-11 Appendix D
• Evaluated and qualified by an accredited independent testing laboratory for recognition
in cracked and uncracked concrete including static, wind and seismic loading
• Tested and qualified for use in post-installed rebar connections including rebar development and
lap splices in accordance with ICC-Es AC308 Table 3.8 and ACI 318 Chapter 12 and Chapter 25
• City of Los Angeles, LABC and LARC supplement (within EsR-4027)
• Florida Building Code, FBC supplement including HvHZ (within EsR-4027)
• European Technical Approval, ETA-16/0905 (adhesive anchors), ETA-16/0904 (post-installed rebars)
• Compliant with NsF/ANsI 61 for drinking water system components - health effects
• Compliant to California DPH for vOC emissions and south Coast AQMD for vOC content (LEED v4.1)
• Conforms to requirements of AsTM C881 including C882 and AAsHTO M235, Types I, II, Iv and v,
Grade 3, Class A and conforms to requirements of AsTM C881 Types I and Iv, Grade 3, Class B
• Department of Transportation listings - see www.DEWALT.com or contact transportation agency
GUIDE SPECIFICATIONS
CsI Divisions: 03 16 00 - Concrete Anchors, and 05 05 19 Post-Installed Concrete Anchors. Adhesive
anchoring system shall be AC200+ as supplied by DEWALT, Towson, MD. Anchors shall be installed
in accordance with published instructions and requirements of the Authority Having Jurisdiction.
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CODE LISTED
ICC-eS eSr-4027
CONCRETE
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Summary
2 TECHNICAL GUIDE – ADHEsIv Es ©2023 DEW AL T – RE v. L Adhesives ANCHORS & FASTENERS materIal SPeCIfICatIonS MATERIAL SPECIFICATIONS AC200+ is a high strength, non-sag, acrylic hybrid adhesive. The formula does not contain styrene. AC200+ conforms to requirements of AsTM C881 and AAsHTO M235, T...
3 Adhesives TECHNICAL GUIDE – ADHE sI vE s ©2023 DEW AL T – RE v. L ANCHORS & FASTENERS InStallatIon SPeCIfICatIonS INSTALLATION SPECIFICATIONS Installation Specifications for Threaded Rod and Reinforcing Bar Dimension/Property Notation Units Nominal Anchor Size Threaded Rod (in.) - - 3/8 - 1/2 ...
4 TECHNICAL GUIDE – ADHEsIv Es ©2023 DEW AL T – RE v. L Adhesives ANCHORS & FASTENERS StrenGtH DeSIGn InformatIon STRENGTH DESIGN INFORMATION Steel Tension and Shear Design for Threaded Rod in Normal Weight Concrete CODE LISTED ICC-eS eSr-4027 Design Information Symbol Units Nominal Rod Diameter...