Page 2 - TABLE OF CONTENTS; SAFETY GUIDELINES - DEFINITIONS
2—ENG TABLE OF CONTENTS Page Page SAFETY GUIDELINES .................................. 2 WARNING CHART ........................................ 3-4 SPECIFICATIONS ......................................... 5 GLOSSARY .................................................... 5 DUTY CYCLE .....................
Page 3 - IMPORTANT SAFETY INSTRUCTIONS
3—ENG RISK OF BURSTING RISK OF EXPLOSION OR FIRE AIR TANK THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE TANK, AND RESULT IN A VIOLENT TANK EXPLOSION: 1. FAILURE TO PROPERLY DRAIN CONDENSED WATER FROM THE TANK, CAUSING RUST AND THINNING OF THESTEEL TANK. 2. MODIFICATIONS OR ATTEMPTED REPA...
Page 5 - DUTY CYCLE
5—ENG Refer to cover page for the specifications of your compressor. Use only a fuse or circuit breaker that is the same ratingas the branch circuit the air compressor is operated on. If the compressor is connected to a circuit protected by fuses,use dual element time delay fuses, as noted in specif...
Page 6 - GENERAL INFORMATION; ON-RECEIPT INSPECTION
6—ENG GENERAL INFORMATION You have purchased a complete compressor outfitconsisting of an air compressor, air tank, electric motor,and associated controls and instruments. The outfit youhave selected is a stationary model and contains a twostage air compressor pump. Your new compressor outfit can be...
Page 7 - DESCRIPTION OF OPERATION
7—ENG DESCRIPTION OF OPERATION to restart freely. When the motor stops running, air will beheard escaping from the valve for a few seconds. No airshould be heard leaking when the motor is running. Pressure Switch: The pressure switch automatically starts the motor when the air tank pressure drops be...
Page 8 - INSTALLATION AND BREAK-IN PROCEDURES; Vertical Units; Location of the Air Compressor
8—ENG INSTALLATION AND BREAK-IN PROCEDURES This compressor should be permanently mounted inplace on a level floor. Operate the air compressor in aclean, dry and well ventilated area. The air intake filtermust be kept clear of obstructions which could reduce airdelivery of the air compressor. The air...
Page 9 - Wiring Instructions; Voltage and Circuit Protection; Wiring of Compressor Units
9—ENG INSTALLATION AND BREAK-IN PROCEDURES Wiring Instructions If your compressor unit is not equipped with a plug-in typepower cord, perform electrical wiring according to thefollowing instructions: IMPROPER ELECTRICAL GROUNDING CANRESULT IN A RISK OF ELECTRICAL SHOCK.WIRING SHOULD BE DONE BY A LIC...
Page 10 - Lubrication and Oil
10—ENG INSTALLATION AND BREAK-IN PROCEDURES Break-In Procedures Additional Regulators andControls Multi-viscosity motor oils like 10W30, shouldnot be used in an air compressor. Theyleave carbon deposits on critical compo-nents, thus reducing performance and com-pressor life. Use air compressor oil o...
Page 11 - Piping
11—ENG INSTALLATION AND BREAK-IN PROCEDURES Piping Note For underground installation, bury airlines below the frost line and avoidpockets where condensation can gatherand freeze. Apply pressure before un-derground lines are covered to makesure all pipe joints are free from leaks. Plastic or PVC pipe...
Page 12 - OPERATING PROCEDURES
12—ENG OPERATING PROCEDURES 1. Before attaching an air hose or accessory, make sure the outlet valve is in the closed position. On units equippedwith a pressure switch lever make sure the switch is in theOFF position. Compressed air from the outfit may containwater condensation and oil mist. Do not ...
Page 13 - MAINTENANCE; Routine Maintenance Schedule
13—ENG MAINTENANCE UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. DURING MAINTENANCE, YOU COULD BEEXPOSED TO VOLTAGE SOURCES, COMPRESSED AIR OR MOVING PARTS. PERSONAL INJURIESCAN OCCUR. DISCONNECT POWER SOURCE AND BLEED OFF ALL AIR TANK PRESSURE BEFOREDOING ANY MAINTENANCE OR REPAIR. NEVER OPERATE THE ...
Page 14 - SERVICE INSTRUCTIONS; Oil - Checking and Changing; Oil Chart
14—ENG SERVICE INSTRUCTIONS A dirty air filter will not allow the compressor to operateat full capacity. Before you use the compressor, checkthe air filter to be sure it is clean. If it is dirty, replace itwith a new filter. Air Filter - Inspection andReplacement NOTE Keep the air filter clean at al...
Page 16 - Adjusting Belt Tension
16—ENG SERVICE INSTRUCTIONS Adjusting Belt Tension Adjust belt tension as described below. For compressors with a motor slide mount, adjust belttension as follows: 1. Slide motor away from compressor until desired tension is obtained. On two stage compressors, the belt should deflect1/2" at midw...
Page 17 - Additional Service; STORAGE OF COMPRESSOR OUTFIT
17—ENG SERVICE INSTRUCTIONS Additional Service Disassembly or service of the air compressor beyondwhat is covered in this manual is not recommended. STORAGE OF COMPRESSOR OUTFIT 1. Review the Maintenance section on the preceding pages and perform scheduled maintenance as nec-essary. Drain the water ...
Page 18 - TROUBLESHOOTING GUIDE
18—ENG CAUSE CORRECTION PROBLEM TROUBLESHOOTING GUIDE PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIRSOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO ATTEMPTING ANY REPAIRS, DISCONNECTPOWER SOURCE FROM THE COMPRESSOR AND BLEED OFF ALL TANK AIR PRESSURE. Excessive tank press...
Page 21 - PROBLEM
21—ENG TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Too many motor starts per hour. Consult Service Center. Check electrical hookup and installation data or con-sult electrician. Improper wiring gauge.Incorrect voltage. Water in pump crankcase; oilappears milky in color. Liquid water or moisture i...
Page 22 - COMPRESSOR DIAGRAM
22—ENG COMPRESSOR DIAGRAM 10 4 3 5 6 1 2 8 11 7 13 9, 12 16 17 15 14 18
Page 23 - COMPRESSOR PARTS LIST; Key; Part Not Shown
23—ENG COMPRESSOR PARTS LIST Key Part No. Number Description 1 BAL-T39 PUMP ASSEMBLY 2 MO-9071 MOTOR 3 DAC-278-1 PRESSURE SWITCH 4 TIA-4200 SAFETY VALVE 5 GA-360 PRESSURE GAUGE 6 SSV-6 BALL VALVE 7 SS-2707 DRAIN VALVE 8 AC-0511 INSIDE BELTGUARD AC-0523 OUTSIDE BELTGUARD 9 SSF-953-ZN BELT GUARD SCREW...
Page 24 - COMPRESSOR PUMP DIAGRAM
Page 25 - PUMP PARTS LIST; KITS AVAILABLE
25—ENG PUMP PARTS LIST Key Part No. Number Description 1 AC-0454 AIR INLET ELBOW 2 BAL-1000345 VALVE PLATE 3 BAL-1000306 OILSIGHT GLASS 4 BAL-1000519 OIL FILL PLUG 5 BAL-1000269 OIL PLUG GASKET 6 BAL-1000112 OIL BREATHER ASSEMBLY 7 SSP-525 DRAIN PLUG 8 AC-0436 FLYWHEEL 9 BAL-1000587 FLYWHEEL BOLT 10...
Page 26 - AIR FILTER INSTALLATION
26—ENG Assembly Consists Of : 1. Filter Assembly2. Black Threaded Elbow3. Elbow Bolts (2) To Install Air Filter: Attach elbow to pump using bolts provided. Tighten until snug. Insert threaded end of air filterassembly into elbow and tighten until snug. Do not operate compressor without air filter as...
Page 27 - THIS WARRANTY DOES NOT COVER:
27—ENG LIMITED WARRANTY ONE YEAR FROM DATE OF PURCHASE All merchandise manufactured by DeVilbiss Air Power Company is warranted to be free of defects in workmanshipand material which occur during the first year from the date of purchase by the original purchaser (initial user). Productscovered under...
Page 28 - WARRANTY; Call our
OWNERS MANUAL FOR TWO-STAGE AIR COMPRESSOR Model No. LM7580V2C DeVilbiss Air Power Company • 213 Industrial Dr. • Jackson, TN 38301-9615 WARRANTY This product is covered by the DeVilbissone year limited warranty. The warrantycan be found in this General Manual or isavailable upon request. Attach Sal...