Page 2 - Thank you for purchasing CMC Variable Frequency Drives!; SAFETY INSTRUCTIONS; In this manual, safety messages are classified as follows:; Identifies shock hazards under certain conditions.; WARNING; Do not run the inverter with the front cover removed.
Thank you for purchasing CMC Variable Frequency Drives! SAFETY INSTRUCTIONS Always follow safety instructions to prevent accidents and potential hazards from occurring. In this manual, safety messages are classified as follows: WARNING CAUTION Throughout this manual we use the following two illustra...
Page 3 - CAUTION
Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power and after checking the DC link voltage is discharged with a meter (below DC 30V). Otherwise, you may get an electric shock. Operate the switches with dry hands. Otherwise, you may get an elect...
Page 4 - OPERATING PRECAUTIONS; Envir
OPERATING PRECAUTIONS (1) Handling and installation Handle according to the weight of the product. Do not stack the inverter boxes higher than the number recommended. Install according to instructions specified in this manual. Do not open the cover during delivery. Do not place heavy items on the in...
Page 6 - Handle the inverter as an industrial waste when disposing of it.
(7) Disposal Handle the inverter as an industrial waste when disposing of it. (8) General instructions Many of the diagrams and drawings in this instruction manual show the inverter without a circuit breaker, a cover or partially open. Never run the inverter like this. Always place the cover with ci...
Page 7 - CONTENTS
1 CONTENTS USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS) .......................................... 3 CHAPTER 1 - INSTALLATION ................................................................................................. 5 1.1 Inspection ........................................................
Page 9 - USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS); Inverter Type
3 USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS) 230V Class (0.5~5.4HP) Inverter Type (SVxxxACtionMaster -x) 004-1 008-1 015-1 004-2 008-2 015-2 022-2 037-2 040-2 HP 0.5 1 2 0.5 1 2 3 5 5.4 Motor Rating 1 kW 0.37 0.75 1.5 0.37 0.75 1.5 2.2 3.7 4.0 Capacity 2 [kVA] 1.1 1.9 3.0 1.1 1.9 3.0 4.5 6.1...
Page 11 - CHAPTER 1 - INSTALLATION; CMC; Environmental Conditions; Verify the ambient condition for the mounting location.; AC
5 CHAPTER 1 - INSTALLATION 1.1 Inspection Inspect the inverter for any damage that may have occurred during shipping. Check the nameplate on the ACtionMaster inverter. Verify the inverter unit is the correct one for the application. The numbering system of the inverter is as shown below. CMC Inverte...
Page 12 - Chapter 1 - Installation; Other Precautions; Do not carry the inverter by the front cover.
Chapter 1 - Installation 6 1.4 Other Precautions Do not carry the inverter by the front cover. Do not install the inverter in a location where excessive vibration is present. Be cautious when installing on presses or moving equipment. The life span of the inverter is greatly affected by the ambient ...
Page 13 - Chapter 1 - Installat; ion
Chapter 1 - Installat ion 7 1.5 Dimensions Unit: mm (inch) Inverter HP W1 W2 H1 H2 D1 SV004ACtionMaster -1 0.5 100 (3.94) 88 (3.46) 128 (5.04) 117.5 (4.63) 130.9 (5.15) SV008ACtionMaster -1 1 130 (5.12) 118 (4.65) 128 (5.04) 117.5 (4.63) 152.9 (6.02) SV015ACtionMaster -1 2 150 (5.90) 138 (5.43) 128 ...
Page 15 - MCCB
Chapter 1 - Installat ion 9 1.6 Basic Wiring 230/460V 50/60Hz U V W G R S T or 3 Φ , MCCB FX RX BX RST P1 P3 CM VR V1 I CM + FM CM 30A 30B 30C MO MG Output Frequency Meter(0~10V Analog) P2 MOTOR Potentiometer (1 kohm, 1/2W) Speed signal Input 1 Forward Run/Stop Reverse Run/Stop Inverter Disable Faul...
Page 16 - Symbols; Dynamic Braking Resistor Connection Terminals; Precautions on Wiring; inverter if the inverter frame (Power terminal G) is not grounded.; Motor
Chapter 1 - Installation 10 1.7 Power Terminals R S T B1 B2 U V W Symbols Functions R S T AC Line Input Terminals 3(1) phase, 200 ~ 230V AC for 200V Class Units and 380 ~ 460V AC for 400V Class Units. 1 Phase Input Terminals: R and T U V W 3 Phase Output Terminals to Motor (3 Phase, 200 ~ 230VAC or ...
Page 17 - Doing so may damage these components.; Grounding; screw for grounding.
Chapter 1 - Installat ion 11 For input and output, use wires with sufficient size to ensure voltage drop of less than 2%. Motor torque may drop if operating at low frequencies and a long wire run between inverter and motor. When more than one motor is connected to one inverter, total wiring length s...
Page 18 - Wires and Terminal Lugs; Screw; Power and Motor Connection
Chapter 1 - Installation 12 Wires and Terminal Lugs Refer to the following table for wires, terminal lugs and screws used to connect the inverter power input (R, S, T) and output (U, V, W). Wire 6 Ring Terminals mm 2 AWG Inverter Terminal Screw Size Screw Torque 5 (Kgf·cm)/lb-in R,S,T U,V,W R,S,T U,...
Page 19 - Control Terminals
Chapter 1 - Installat ion 13 1.8 Control Terminals 30A 30C 30B 1 MO 2 MG 3 CM 4 FX 5 RX 6 CM 7 BX 8 JOG 9 RST 10 CM 1 P1 2 P2 3 P3 4 VR 5 V1 6 CM 7 I 8 FM 9 S+ 10 S- Wire Size Terminal Name Terminal Screw Size Screw Torque (Kgf·cm/lb-in) Solid Wire (mm 2 ) Stranded Wire (mm 2 ) Stripped Length (mm) ...
Page 20 - NPN; Inside Inverter; PNP; Inside Inverter
Chapter 1 - Installation 14 1.8.1 Wiring Control Terminals Precautions on Wiring Use shielded wires or twisted wires for control circuit wiring, and separate these wires from the main power circuits and other high voltage circuits. Control Circuit Terminal The input terminals can be selected for eit...
Page 22 - CHAPTER 2 - OPERATION; Description; FUNC
16 CHAPTER 2 - OPERATION 2.1 Keypad and Parameter Group Setting 2.1.1 Keypad Description 7-Segment keypad displays up to 4 letters and numbers, and the user can directly check various settings of the inverter. The following is an illustration of the keypad and the functions of each part. Class Displ...
Page 23 - Chapter 2 - Operation; Parameter Setting and Change; Procedures; keys to set the data to the desired value.; Setting the DRV Group Data
Chapter 2 - Operation 17 2.2 Parameter Setting and Change Numerous parameters are built into the inverter. The keypad allows the operator to operate the inverter by setting the required parameters, and enter the proper value according to the load and operating conditions. Refer to Chapter 4 ‘PARAMET...
Page 24 - To Monitor Fault Type when a Fault Occurs (Data cannot be set); Frequency
Chapter 2 - Operation 18 To Monitor Fault Type when a Fault Occurs (Data cannot be set) The fault type is displayed on the DRV group when a fault occurs. Frequency, current and operating status (accelerating, decelerating, in constant speeds) may be monitored by using the UP, DOWN arrow keys. (Ex: F...
Page 25 - Setting Jump Code in Function Group; Drive group
Chapter 2 - Operation 19 Setting Jump Code in Function Group Example) Jump to code FU1-12 from FU1-0 (F 0): 2.3 Parameter Group The ACtionMaster series offers a 7-segment (LED) keypad for the user. Parameters are separated into 4 function groups according to their application fields. The groups’ nam...
Page 26 - Moving Through DRV Group Codes
Chapter 2 - Operation 20 Moving Through DRV Group Codes RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV REV RUN SET FWD REV RUN SET FWD RUN SET FWD REV RUN SET FWD REV REV RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV RUN SET FWD RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV RUN ...
Page 27 - Moving Through Function Group Codes
Chapter 2 - Operation 21 Moving Through Function Group Codes Moving Through I/O Group Codes RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV RUN SET FWD REV FUNC FUNC FUNC FUNC FUNC FUNC FUNC FUNC RUN SET FWD REV RUN SET FWD REV FUNC FUNC FUNC FUNC RUN SET FWD REV RUN SET FWD REV FUNC FUNC FUNC FUNC
Page 28 - drv; and 60Hz for US types.
Chapter 2 - Operation 22 Note: The user may also operate the inverter by setting the operation reference signal from the Keypad, and setting the frequency reference signal to the control terminal. (Set DRV-03 ( drv ) to 0 (Keypad), and the DRV-04 ( Frq ) to 2 (V1)). Note: FU1-20, FU1-21, FU1-25, FU1...
Page 29 - command frequency is displayed.
Chapter 2 - Operation 23 2.4.3 Operation From Keypad 1. Turn the power ON and set the operation and frequency reference to ‘keypad operating mode’. 2. Set the DRV-03 (drv) to 0 (Keypad), and the Frq [Frequency Reference Source Selection] to Keypad-1. 3. Use FUNC, ▲ (Up) key to set the operating freq...
Page 30 - CHAPTER 3 - PARAMETER LIST
24 CHAPTER 3 - PARAMETER LIST 3.1 Drive Group [DRV] Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page DRV-00 Output Frequency during running, Reference Frequency during stop 0.00 0.00 to (FU1-20) 0.01 00.00 [Hz] Yes 34 DRV-01 Acceleration Time ACC 0.0 to 999.9 ...
Page 31 - Chapter 3 - Parameter List
Chapter 3 - Parameter List 25 3.2 Function Group 1 [FU1] Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page FU1-00 Jump to Desired Code # F 0 1 to 99 1 3 Yes 39 0 (None) 1 (Forward Prev) FU1-03 Run Prevention F 3 2 (Reverse Prev) - 0 (None) No 39 0 (Linear) 1 (S...
Page 32 - rt
Chapter 3 - Parameter List 26 Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 0 (Linear) 1 (Square) FU1-29 Volts/Hz Pattern F 29 2 (User V/F) - 0 (Linear) No 44 FU1-30 9 User V/F – Frequency 1 F 30 0.00 to (FU1-32) 0.01 15.00 [Hz] No FU1-31 User V/F – Voltage...
Page 39 - Yes
Chapter 3 - Parameter List 33 Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 2 (Stop) I/O-49 Waiting Time after Loss of Freq. Reference I 49 0.1 to 120.0 [sec] 0.1 1.0 [sec] Yes 0 (CMC- Bus ASCII) I/O-50 Communication Protocol Selection I 50 7 (Modbus-RTU) -...
Page 40 - CHAPTER 4 - PARAMETER DESCRIPTION
34 CHAPTER 4 - PARAMETER DESCRIPTION 4.1 Drive Group [DRV] DRV-00: Output Frequency This code gives information regarding motor direction set in DRV-13, and output or reference frequency. You can set the command frequency by pressing [FUNC] key in this code. DRV-01: Acceleration Time DRV-02: Deceler...
Page 48 - [Base Frequency] is the frequency where
Chapter 4 - Parameter Description [FU1] 42 [Starting DC Injection Braking Operation] ☞ Note: The DC injection braking parameter does not function when either FU1-12 or FU1-13 is set to “0”. ☞ Note: FU1-12 [Starting DC Injection Braking Voltage] is also used as the DC Injection Braking Voltage for th...
Page 54 - Setting Range; bit 2; bit 1; bit
Chapter 4 - Parameter Description [FU1] 48 FU1-59: Stall Prevention Mode Selection (Bit set) FU1-60: Stall Prevention Level This bit set parameter follows the conventions used in I/O-15 and I/O-16 to show the ON (bit set) status. This function is used to prevent the motor from stalling by reducing t...
Page 56 - Keypad Display
Chapter 4 - Parameter Description [FU2] 50 4.3 Function 2 Group [FU2] FU2-00: Jump to Desired Code # Jumping directly to any parameter code can be accomplished by entering the desired code number. FU2-01: Previous Fault History 1 FU2-02: Previous Fault History 2 FU2-03: Previous Fault History 3 FU2-...
Page 59 - [Current Limit Level] is the current that the
Chapter 4 - Parameter Description [FU2] 53 [Reset restart: ‘Yes’] ☞ Note: In case of using ‘Reset Restart’ to ‘Yes’, make sure to utilize appropriate warning notices to minimize the potential for injury or equipment damage. FU2-22: Speed Search Selection (Bit Set) FU2-23: Current Limit Level During ...
Page 62 - This parameter controls the; For HVAC or Pump applications, the PID
Chapter 4 - Parameter Description [FU2] 56 FU2-40: Control Method Selection This is to select the control method of inverter. Setting Range Select Display Description V/F 0 Volts/Hz Control Slip compen 1 Slip compensation operation PID 2 PID feedback operation [V/F]: This parameter controls the volt...
Page 65 - Motor Related Functions; motor by using the multifunction input; functions corresponding
Chapter 4 - Parameter Description [FU2] 59 FU2-75: DB (Dynamic Braking) Resistor Mode Selection This code is used to protect the DB resistor from over heating. Setting Range Select Display Description None 0 None 1 This is selected when there is no resistor connected. At this time, inverter does not...
Page 66 - Read Write
Chapter 4 - Parameter Description [FU2] 60 ☞ The 1 st functions are applied if the multifunction terminal is not defined to ‘2nd Func’ or if it is not ON. The 2 nd function parameters are applied when the multifunction input terminal set to ‘2nd Func’ is ON. Parameters not listed on the table above ...
Page 72 - FX
Chapter 4 - Parameter Description [I/O] 66 or over voltage trip. [V1-Ext] Inverter changes its frequency reference source from keypad to ‘V1’ (analog voltage input) when this terminal is ON. [Up, Down] By using the Up and Down function, the drive can accelerate to a steady speed and decelerate down ...
Page 82 - Steps; Function Code; Code; Exception Code; Rate
Chapter 5 - MODBUS-RTU Communication 76 5.4 Operating 5.4.1 Operating Steps - Check whether the computer and the inverter are connected correctly. - Turn ON the inverter. But, do not connect the load until stable communication between the computer and the inverter is verified. - Start the operating ...
Page 87 - Parameter Code List; Parameter
Chapter 5 - MODBUS-RTU Communication 81 5.7 Parameter Code List < Common > Parameter address Description Unit Read/Write Data value (HEX) Note 0000 Inverter model - R 7: SV-ACtionMaster 0001 Inverter capacity - R 0: 0.5Hp, 1: 1Hp, 2: 2Hp 3: 3Hp, 4:5Hp, 5: 5.4Hp 0002 Inverter input voltage - R ...
Page 96 - CHAPTER 6 - TROUBLESHOOTING & MAINTENANCE; Display
90 CHAPTER 6 - TROUBLESHOOTING & MAINTENANCE 6.1 Fault Display When a fault occurs, the inverter turns off its output and displays the fault status in DRV-07. The last 5 faults are saved in FU2-01 through FU2-05 with the operation status at the instance of fault. Display Protective Function Desc...
Page 97 - Chapter 6 - Troubleshooting & Maintenance; Keypad Display when Analog Frequency Reference is Lost; Inverter outputs voltage for 20msec to check Ground Fault.
Chapter 6 - Troubleshooting & Maintenance 91 Display Protective Function Description EEPROM Error 1 The keypad EEPROM has a fault causing parameter read/write error. EEPROM Error 2 The ROM version for the inverter and keypad are different. Inverter H/W Fault When an error occurs to the control c...
Page 98 - Code Display; trip-1 Fault history 1
Chapter 6 - Troubleshooting & Maintenance 92 fault contents to the memory in FU2-1 when the [RESET] key is pressed. 2) Fault History Contents FU2-1~5 [Fault history] has the 5 most current faults in its memory. The smallest number will be the most current fault in its memory. Check the operating...
Page 99 - Protective
Chapter 6 - Troubleshooting & Maintenance 93 6.3 Fault Remedy Protective Function Cause Remedy Over Current Protection 1) Acceleration/Deceleration time is too short compared to the GD ² of the load. 2) Load is larger than the inverter rating. 3) Inverter turns output on while motor is free runn...
Page 100 - Condition
Chapter 6 - Troubleshooting & Maintenance 94 6.4 Troubleshooting Condition Check Point The motor does not rotate 1) Main circuit inspection ☞ Input (line) voltage normal? (LED charge lamp on?) ☞ Motor connected correctly? 2) Input signal inspection ☞ Input signal to inverter functioning? ☞ Forwa...
Page 101 - How to Check Power Components; polarity of the tester.
Chapter 6 - Troubleshooting & Maintenance 95 6.5 How to Check Power Components Before checking the power components, be sure to disconnect AC Input supply and wait until the Main Electrolytic Capacitors (DCP-DCN) are discharged to safe voltage levels. 1) Disconnect the power input line (R, S, T)...
Page 102 - The conditions of the installation location.; Inspection
Chapter 6 - Troubleshooting & Maintenance 96 6.6 Maintenance The ACtionMaster series is an industrial electronic product with advanced semiconductor components, however temperature, humidity, vibration and eventually aging parts may still affect it. To avoid this, it is recommended to perform ro...
Page 103 - Daily and Periodic Inspection Items
Chapter 6 - Troubleshooting & Maintenance 97 6.7 Daily and Periodic Inspection Items Period Inspection Location Inspection Item Inspection Daily 1 year 2 year Inspection Method Criterion Measuring Instrument Ambient Environ- ment Is there any dust? Is the ambient temperature and humidity adequat...
Page 106 - CHAPTER 7 - OPTIONS; Braking Resistor; Braking resistor is optional.; Model Number
100 CHAPTER 7 - OPTIONS 7.1 Braking Resistor Braking resistor is optional. 7.1.1 Lower Braking Magnitude Model Number SvxxxACtionMaster -x 004-1/2 008-1/2 015-1/2 022-2 037-2 040-2 004-4 008-4 015-4 022-4 037-4 040-4 Enable Duty [%] 5 5 3 2 2 5 5 3 2 2 Duty Continuous Braking Time [Sec] 5 5 5 5 5 5 ...
Page 107 - Phase; DB Resistor; Max. 5m between Inverter and resistor
Chapter 7 - Options 101 7.1.3 Braking resistor wiring diagram Wire the braking resistor to the inverter as short as possible. 230/460V 50/60Hz U V W G R S T 3 Phase MCCB FX RX BX RST P1 P3 CM VR V1 I CM + FM CM A B C Output Frequency Meter0~10V (Analog) P2 MOTOR Potentiometer (1 kohm, 1/2W) Speed si...
Page 108 - Unit: mm; SV015ACtionMaster
Chapter 7 - Options 102 7.2 DIN Rail Base Unit: mm SV004ACtionMaster -1/2 SV008ACtionMaster -1 SV008ACtionMaster -2 SV015ACtionMaster - 2 SV004/008/015ACtionMaster -4 SV015ACtionMaster -1 SV022/037/040ACtionMaster -2/4
Page 110 - APPENDIX A - FUNCTIONS BASED ON THE USE; Use
104 APPENDIX A - FUNCTIONS BASED ON THE USE Set the function properly according to the load and operating conditions. The application and the related functions are listed at the following table. Use Related Parameter Code Accel/Decel time, pattern adjustment DRV-01 [Acceleration Time], DRV-02 [Decel...
Page 111 - APPENDIX B- PERIPHERAL DEVICES
105 APPENDIX B- PERIPHERAL DEVICES Wire, mm 2 (AWG) Inverter Models Motor [HP] MCCB, ELB Magnetic Contactor R,S,T U,V,W Ground AC Input Fuse AC Reactor SV004ACtio nMaster -1 0.5 ABS33a, EBS33 GMC-9P 2 (14) 2 (14) 3.5 (12) 10 A 2.13 mH, 5.7 A SV008ACtio nMaster -1 1 ABS33a, EBS33 GMC-9P 2 (14) 2 (14)...
Page 112 - DECLARATION OF CONFORMITY
106 DECLARATION OF CONFORMITY Council Directive(s) to which conformity is declared: CD 73/23/EEC and CD 89/336/EEC Units are certified for compliance with: EN50178 (1997) EN 50081-1 (1992) EN 55022 (1994) EN 50082-2 (1995) EN 61000-4-2 (1995) ENV 50140 (1993) & ENV 50204 (1995) EN 61000-4-4 (199...
Page 113 - TECHNICAL STANDARDS APPLIED
107 TECHNICAL STANDARDS APPLIED The standards applied in order to comply with the essential requirements of the Directives 73/23/CEE "Electrical material intended to be used with certain limits of voltage" and 89/336/CEE "Electromagnetic Compatibility" are the following ones: • EN 50...
Page 114 - R E C O M M E N D E D I N S T AL L AT I O N I N S T R U C T I O N S; To conform to the; EMC; connect any earth cables to the earth
108 EMC INSTALLATION GUIDE CMC inverters are tested to meet Electromagnetic Compatibility (EMC) Directive 89/336/EEC and Low Voltage (LV) Directive 73/23/EEC using a technical construction file. However, Conformity of the inverter with CE EMC requirements does not guarantee an entire machine install...
Page 117 - DIMENSIONS; Date; First
111 DIMENSIONS Revision History No. Revision Date Remarks 1 First Edition New features in V5.30 include: V1-Ext function added in code I/O-12 (P.30) Dimensions changed in depth (150.9mm 152.9mm) Miss-wiring protective function deleted March 21, 2002 S/W version: V5.30 T IPO D W H X O FS – 1 21 85 46...
Page 119 - Cleveland Motion Controls; CMC constantly endeavors to improve its product so that
Cleveland Motion Controls CMC constantly endeavors to improve its product so that information in this manual is subject to change without notice. Visit Our Website: http://www.cmccontrols.com/ 03/ 2 1/ 20 02 Publication #: 10310000291
