Champion 3000 SD - User Manual

Champion 3000 SD

This installation manual covers evaporative coolers from Champion-Essick, focusing on setup, safety, and operational principles. The guide addresses electrical requirements, ventilation adjustments (including CFM ratings), duct adapter installation, motor mounting, water connection procedures, and winterization steps for units like the 3000DD/4001DD series. It also includes wiring diagrams for both 120V and 240V setups, emphasizing proper airflow and system maintenance to ensure reliable performance.

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Table of Contents:

  • Page 1 – Initial Setup, Safety, and Cooling Principles
  • Page 2 – Installation Procedures and Electrical Wiring
  • Page 3 – System Maintenance and Winterization
  • Page 4 – Troubleshooting and Warranty Information
  • Page 5 – Replacement Parts List
  • Page 6 – Ventilation Unit Specifications and Parts Drawing
  • Page 7 – Motor Specifications and Exploded Components
  • Page 8 – Replacement Parts List
  • Page 9 – Installation Guidelines and Ventilation Adjustment
  • Page 10 – Evaporative Cooler Installation Steps
  • Page 11 – Maintenance and Electrical Wiring Diagrams
  • Page 12 – Troubleshooting Guide and Warranty Terms
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Page 1

Models

3000

DD

N31D

3000

SD

N30S

4001

DD

N43/48D

4001

SD

N40/45S

5000

DD

N56/66D

5000

SD

N55/65S

Circle the model of your cooler and
record the serial number below.

Read carefully all of this manual before
installing the unit.

Encierre con un circulo el modelo de su
enfriador y escribe el número de serie abajo.

Lea con cuidad todo este manual antes de
instalar la unidad.

Número De Serie

Safety Rules

1. Read instructions carefully.
2. Electrical hook up should be done by a qualifi ed electrician, so

that all electrical wiring will conform to your local standards.

3. Always turn

OFF POWER

and

UNPLUG

motor and pump inside

the cooler before installing or performing any maintenance.

4. Your cooler will run on either 120V or 240V A.C., single phase,

60 Hz (cycle) current.

5. Motor and pump have a grounded, molded plug and an automatic

thermal overload switch which will shut motor off when it over-
heats. The motor will restart automatically when it cools down.

6. Pump receptacle is for grounded evaporative cooler pump only.

Do not plug anything else into receptacle.

WARNING

:

To reduce the risk of fi re or electric shock, do not

use this fan with any “solid-state fan speed control device.”

Read And Save These Instructions

Vea el Español en el interior

110503-1

8-08

Evaporative Cooling

Evaporative cooling is nature’s way of cooling. When air is moved
over a wet surface, water is evaporated and heat is absorbed. When
stepping out of a swimming pool with the wind blowing, evaporative
cooling makes you feel cool, even though the air may be warm.
The human body itself is cooled primarily by the evaporation of
perspiration.

This unit works on the same principle. Air is drawn across wet
fi lter pads where the air is cooled by evaporation and then circulated
throughout the building. It is this combination of cooled air and the
movement of air over the skin which makes it feel cool.

www.championcooler.com

C H A M P I O N • E S S I C K

Evaporative Cooler Manual

Unlike refrigeration systems which recirculate the air, an evaporative
cooler continually brings in fresh air while exhausting old air. You
are completely replacing the air every 2 to 4 minutes by opening
windows or doors or a combination of both. The air is always fresh,
not stale, laden with smoke and odors as happens with refrigerated
air conditioning.

Operation

For the best cooling performance, if the pads are dry, pre-wet the pads
by running the pump for a few minutes before starting the blower.

These coolers may be used without water for ventilation purposes.
When outside air is cool (for example, at night) or when humidity is
high, the water pump can be turned off.

A cooler can also be installed with a thermostat and attic exhaust
dampers to provide completely automatic operation.

Open Windows To Exhaust Air

An often misunderstood concept of evaporative cooling is the amount
of air that should be exhausted. How much should you open your
windows? The fact is that most people do not open their windows
enough. The following two methods will help you determine the
amount to open your windows.

CFM Method

You should allow an opening of at least 2 square feet (288 square
inches) for each 1000 CFM rating of your unit.

Example:

At 3654

CFM, model 4001 DD with a 1/2 hp motor requires 7.3 square feet
(1052 square inches) of opening (3654/1000 * 2 = 7.3). Multiply
the number of windows by window width in inches and divide this
into the number of square inches required for your size unit. This
will give you the height to open windows. In this example, four 36
inch wide windows should be opened 7.3 inches each.

Serial #

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About this manual

Brand
Champion
Model
3000 SD
Document type
User Manual
Category
Evaporative Cooler
Language(s)
English, Spanish
Pages
12
File size
675.1 KB
Format
PDF

Summary

Page 1 - Initial Setup, Safety, and Cooling Principles

Initial setup instructions, safety rules, explanation of evaporative cooling principles, compatible models, and serial number recording procedures.

Page 2 - Installation Procedures and Electrical Wiring

Detailed installation steps including air balancing, duct adapter mounting, motor/pulley installation, electrical wiring for 120V and 240V systems, and water connection setup with safety warnings.

Page 3 - System Maintenance and Winterization

Guidance on installing float and water lines, leveling troughs, bleeding water, adjusting amperage draw and belt tension, cleaning the pump, lubricating bearings, pad replacement, and preparing for winter shutdown.

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