Page 2 - TAbLE Of cONTENTS
2 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER TAbLE Of cONTENTS TAbLE Of cONTENTS introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3...
Page 3 - iNTRODUcTiON; CPE TEChNICaL SUPPORT TEam; SAfETY DEfiNiTiONS; DANGER
3 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER iNTRODUcTiON iNTRODUcTiON Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maint...
Page 4 - iMPORTANT SAfETY iNSTRUcTiONS
4 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER iMPORTANT SAfETY iNSTRUcTiONS iMPORTANT SAfETY iNSTRUcTiONS DANGER Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, g...
Page 5 - DO NOT use the engine if:; fuel Safety; Gasoline and gasoline vapors:
5 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER iMPORTANT SAfETY iNSTRUcTiONS WARNiNG Operator Work Zone Area Keep work zone clear of debris while working to ensure safe footing. WARNiNG Protective Safety Gear and Clothing Always wear close fitting clothing and ANSI Z87.1 approved eye protection worn...
Page 6 - When transporting or servicing the chipper-shredder:; Training; WARNiNG; Preparation
6 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER iMPORTANT SAfETY iNSTRUcTiONS When operating the chipper-shredder: – DO NOT move or tip the chipper-shredder during operation. – DO NOT tip the chipper-shredder or allow fuel or oil to spill. When transporting or servicing the chipper-shredder: – Make certa...
Page 7 - Operation
7 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER iMPORTANT SAfETY iNSTRUcTiONS 5. Check to make sure the chipper-shredder is on a level surface that is not asphalt, concrete or harden ground. Block the wheels and ensure support leg is secure to prevent unintended movement of the chipper-shredder during op...
Page 8 - Safety and Dataplate Labels; LaBEL
8 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER iMPORTANT SAfETY iNSTRUcTiONS Top Back Side Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible ...
Page 9 - Danger icon - discharge; Shredder hopper inside; Combustion
9 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER iMPORTANT SAfETY iNSTRUcTiONS LaBEL DESCRIPTION E DANGER PELIGRO DANGER 485 K --- --- --- Colors LPN 2067-L-SF Rev A Size 73 x 33 mm Artwork Notes 3mm corner radius; 2mm safe margin; to be printed on white substrate. Revision Changes --- This artwork belong...
Page 10 - Safety Symbols; SYmBOL; manual before using this product.; Eye and Ear Protection
10 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER iMPORTANT SAfETY iNSTRUcTiONS Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYmBOL mEaNING Read...
Page 11 - openings while machine is running.; Risk of asphyxiation.; Before inspecting, cleaning or servicing the
11 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER iMPORTANT SAfETY iNSTRUcTiONS SYmBOL mEaNING amputation hazard. Contact with rotating blades will cause serious injury. Keep hands out of openings while machine is running. Toxic Fumes. The engine exhaust from this product contains chemicals known to the s...
Page 12 - Operation Symbols; Quickstart Label Symbols
12 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER iMPORTANT SAfETY iNSTRUcTiONS Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYmBOL mEaNING G...
Page 13 - cONTROLS AND fEATURES; used to help stabilize
13 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER cONTROLS AND fEATURES cONTROLS AND fEATURES Read this operator’s manual before operating your chipper-shredder. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. 1. handle 2. Shredder h...
Page 14 - Parts included; Part
14 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER cONTROLS AND fEATURES Parts included Part Part Qty. hardware Needed hardware Qty. Tool Needed Chipper Chute 1 Lock Nut M8, Flange 3 1× 12mm wrench or socket Hopper Support Bracket 1 Flange Bolt M8 × 20 2 2× 12mm wrench or socket Lock Nut M8, Flange 2 n/a L...
Page 15 - ASSEMbLY; Unpacking
15 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER ASSEMbLY ASSEMbLY Your chipper-shredder requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your chipper-shredder, call o...
Page 16 - Thread the M6 lock nut onto the threaded stud to secure the; collection bag; Add Engine Oil; cAUTiON; The recommended oil type is; NOTicE
16 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER ASSEMbLY 3. Thread the M6 lock nut onto the threaded stud to secure the chute deflector to the discharge chute. 4. From both sides, insert a knob bolt through the slotted hole on the chute deflector and into the threaded hole on the discharge chute. Select...
Page 17 - Add fuel; y b c
17 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER ASSEMbLY cAUTiON The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level. NOTicE We consider the first 5 hours of run time to be the break-in period for the engine. During the bre...
Page 18 - OPERATiON; chipper-Shredder Location; Work Area
18 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER OPERATiON NOTicE Our engines work well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are some issues worth noting: – Ethanol-gasoline blends can absorb more water than gasoline alone. – These blends can eventually sepa...
Page 19 - Starting the Engine
19 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER OPERATiON before Each Use inspect the chipper-Shredder 1. Always make sure the spark plug wire has been disconnected and engine has been grounded. 2. Always visually inspect all attachments and chutes for loose fittings, cracks, fraying or other damage. 3....
Page 20 - chipper-Shredder Operation
20 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER OPERATiON NOTicE Keep choke lever in “CHOKE” position for only 1 pull of the recoil starter. After first pull, move choke lever to the “RUN” position for up to the next 3 pulls of the recoil starter. Too much choke leads to spark plug fouling/engine floo...
Page 21 - chipping and Shredding Tips; Chipping; Shredding; clearing the Shredder hopper; Stopping the Engine
21 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER OPERATiON chipping and Shredding Tips Chipping 1. Make sure wood is less than 3 in. (7.6 cm) in diameter. 2. Make sure wood is dry. 3. Make sure all smaller branches have been pruned for the wood. 4. Make sure pieces are long enough to be fed through the c...
Page 22 - Under Normal Operation; Operation at high Altitude; MAiNTENANcE
22 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER MAiNTENANcE Under Normal Operation 1. Move the fuel valve to the “OFF” position. 2. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes. 3. Push the engine switch to the “OFF” position. Important: Always ensure...
Page 23 - Engine Maintenance; Changing the Engine Oil; SPARK PLUG GAP; Specifications; Clean the air Filter; chipper-Shredder Maintenance
23 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER MAiNTENANcE WARNiNG Improper maintenance will void your warranty. NOTicE For Emission control devices and systems, read and understand your responsibilities for service as stated in the Emission Control Warranty Statement of this manual. The owner/oper...
Page 24 - cleaning the chipper-shredder; inspect chipping blades; Maintenance; Repair; Shredder Blade and Flail Blade Inspection and Replacement
24 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER MAiNTENANcE Check and tighten all bolts and nuts. It is possible for connections to vibrate loose over time. cleaning the chipper-shredder cAUTiON DO NOT spray engine with water. Water can contaminate the fuel system and can enter the engine through the ...
Page 25 - Note the assembly sequence of the hardware used to secure; Chipping Blade Sharpening and Replacement; CHIPPER KNIFE CUTTING EDGE; Turn the engine off and wait for all moving parts to stop.
25 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER MAiNTENANcE 4. Note the assembly sequence of the hardware used to secure the shredder blades and flail blades. Using a 5/8 in. socket, remove the center bolt. Using a 17mm socket remove the four bolts to disassemble the shredder blade and flail blade assem...
Page 26 - Maintenance Schedule
26 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER MAiNTENANcE 4. To remove the impeller assembly from the inner flail housing, use a 5/8 in. socket to remove the bolt in the center of the assembly (A). Pull the impeller assembly (B) outward and remove from the inner flail housing (C). The hardware on this...
Page 27 - STORAGE; chipper-shredder Storage; Engine Stored for Less than 30 Days; Engines Stored for Over 30 Days
27 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER STORAGE STORAGE Refer to the Maintenance sections for proper cleaning instructions. Always disconnect the spark plug wire in times of inactivity, maintenance, and storage. This will help to prevent any unintended engine start ups. WARNiNG Never store the...
Page 28 - SPEcificATiONS; Overall Dimensions
28 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER SPEcificATiONS SPEcificATiONS chipper-shredder Specifications Max Diameter Chipper Material . . . . . . . . . . . . . . . . . . . . . . 3 in. (7.6 cm) Max Diameter Shredder Material . . . . . . . . . . . . . . . . . . 1/2 in. (1.3 cm) Overall Dimensions Ne...
Page 29 - Parts Diagram
29 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER SPEcificATiONS Parts Diagram
Page 30 - Part Number; Parts List
30 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER SPEcificATiONS # Part Number Description Qty. 1 2540006606 Engine, 224cc 1 2 2570000812 Engine Plate Assembly 1 3 2540006607 Flat Key, 6.3 × 6.3 × 50 1 4 2550001523 Lock Nut, M8 32 5 2550001652 Flange Bolt, M8 × 40 4 6 2540006592 Support Mount Assembly, Bl...
Page 31 - Engine Parts Diagram
31 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER SPEcificATiONS Engine Parts Diagram 34 35 36 42 39 67 68 79 53 10 5 10 3 10 4 69 70 71 72 73 74 75 78 92 93 94 95 96 91 97 35 40 41 54 56 58 59 60 61 64 62 63 65 66 47 48 49 82 83 84 86 8 7 88 8 9 90 43 99 98 7 7 5 5 5 5 5 5 5 5 57 80 76 85 85 50 51 5 5 52...
Page 32 - Engine Parts List
32 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER SPEcificATiONS Engine Parts List # Part Number Description Qty. 1 90001-0612-0101 Hexagon Flange Bolt, M6 × 12, Blue White Zinc 8 2 12410-Z440110-0001 Cylinder Head Cover Subassembly, Blue White Zinc 1 3 12004-Z440110-00A0 Cylinder Head Cover Gasket 1 4 14...
Page 34 - TROUbLEShOOTiNG; Problem
34 200946 - 3 iN. (7.6 cM) chiPPER ShREDDER TROUbLEShOOTiNG TROUbLEShOOTiNG Problem Cause Solution Engine will not start. No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Engine will not start; Engine starts but runs roughly. Low oil level...
Page 35 - This warranty does not cover the following repairs and equipment:; Normal Wear; Other Exclusions; This warranty excludes:; Contact Information; Address
WARRANTY* CHAMPION POWER EQUIPMENT2 YEAR LIMITED WARR ANT Y Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purc...
Page 37 - EMISSION CONTROL SYSTEM WARRANTY; GENERAL EMISSIONS WARRANTY COVERAGE; owner at a CPE Authorized Service Outlet.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage . 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new en...
Page 38 - applicable to the engine); Systems covered by this; TO OBTAIN WARRANTY SERVICE:
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug...
