Canon PC900S - Manual

Canon PC900S

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Table of Contents:

  • Page 2 – IMPORTANT; COPYRIGHT © 1999 CANON INC.
  • Page 3 – INTRODUCTION
  • Page 4 – i i; The following rules apply throughout this Service Manual:
  • Page 5 – i i i; The notation “
  • Page 6 – i v
  • Page 7 – CONTENTS; CHAPTER 1 GENERAL DESCRIPTION
  • Page 8 – v i; CHAPTER 4 IMAGE FORMATION SYSTEM; C. Controlling the Primary; CHAPTER 6 FIXING SYSTEM
  • Page 9 – v i i; CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS; C. Detecting an Error on
  • Page 10 – v i i i; APPENDIX; III. TROUBLESHOOTING IMAGE
  • Page 11 – the machine, and an outline of copying process.
  • Page 13 – FEATURES; • The machine’s top unit may be opened to make jam removal easy.
  • Page 14 – Copier; Type; Mechanisms; Descriptions
  • Page 15 – Performance
  • Page 17 – Others; 50-sheet cassette type
  • Page 18 – Default Ratios; Item
  • Page 19 – Copying Speed; Number of copies
  • Page 22 – External View; Copyboard Type
  • Page 23 – ADF Type
  • Page 25 – Cross Section; Body
  • Page 27 – Description; IV. USING THE MACHINE; Control Panel
  • Page 28 – Applies only to a multifeeder model.
  • Page 29 – V. ROUTINE MAINTENANCE BY THE USER; Soiled Images; b.1 Cleaning in Feeder Cleaning Mode
  • Page 30 – If Jams Occur Frequently; Static Eliminator
  • Page 32 – Outline; The construction of the machine is as follows:
  • Page 33 – Image exposure
  • Page 35 – Process speed
  • Page 37 – BASIC OPERATIONS; Functional Construction; age formation system, and control system.
  • Page 38 – Outline of Electrical Circuitry
  • Page 39 – Basic Sequence of Operations; Scanner home position detection
  • Page 41 – diagram of the circuit.
  • Page 42 – Operations; Turning On/Off the Main Motor
  • Page 43 – Inputs to and Outputs from the DC Controller
  • Page 47 – Inputs to and Outputs from the ADF
  • Page 51 – OPERATIONS; Table 3-101 shows the major functions of the exposure system.
  • Page 52 – Varying the Reproduction Ratio; changed to vary the reproduction ratio.
  • Page 53 – Lens Drive System; (SL3) turns on, the switching gear is pushed in the direction of
  • Page 54 – Scanner Drive System; changes to move the scanner forward or in reverse.
  • Page 55 – • Provides a means of reference for; Relationship between Scanner Sensor and Signal
  • Page 56 – Controlling the Copying Speed; ture of the copyboard.
  • Page 57 – Controlling the Scanner/Lens Drive Motor
  • Page 59 – Controlling the Scanning Lamp
  • Page 60 – Turning On/Off the Scanning Lamp
  • Page 61 – Monitoring the Activation of the Scanning Lamp; Related Error Code; ning lamp activation signal has been sent.; Controlling the Intensity of the Scanning Lamp
  • Page 62 – Varistors come with a washer to ensure electrical continuity.)
  • Page 63 – Scanner Drive Assembly; the DC controller PCB.
  • Page 64 – ) Open the machine’s top unit farther, and
  • Page 66 – Outline of the Scanner Drive Cable
  • Page 67 – Routing the Scanner Drive Cable; Before Starting the Work
  • Page 68 – ) If the machine is equipped with an ADF,
  • Page 70 – Routing the Reversing Cable
  • Page 74 – Routing the Forwarding Cable
  • Page 78 – Positioning the No. 1 Mirror Mount
  • Page 81 – Lens Drive Assembly; Removing the Lens Cable
  • Page 82 – ) Mark the position of the lens cable fixing
  • Page 83 – ) Holding the middle of the No. 1 mirror
  • Page 85 – Routing the Lens Cable; ) After routing the lens cable, keep the lever
  • Page 87 – Exposure System; Removing the Scanning Lamp; ) Holding the middle of the No. 1 mirror
  • Page 88 – Do not start the work if the scanning
  • Page 89 – When mounting the scanning lamp, be
  • Page 90 – Removing the Thermal Fuse; When mounting the thermal fuse, be sure
  • Page 91 – Removing the Thermistor Unit
  • Page 95 – IMAGE FORMATION SYSTEM; The major functions of the image formation system are as follows:
  • Page 97 – Timing Chart for the Image Formation System
  • Page 98 – Controlling the Primary Charging Roller Bias
  • Page 100 – DC bias ON signal; Table 4-102 Relationship between DC Bias Output and Signal; Turning On and Off the AC Bias; Turning On and Off the DC Bias
  • Page 101 – Switching the DC Bias Level
  • Page 102 – Controlling the Transfer Roller Bias
  • Page 103 – Transfer bias ON signal; Turning On and Off the Transfer Bias
  • Page 104 – Correcting the Transfer Bias Voltage Level (ATVC control)
  • Page 105 – Controlling the Developing/Separation Static Eliminator Bias
  • Page 107 – Developing DCON signal; ated by the DC controller PCB.
  • Page 108 – Toner save mode; Controlling the Voltage Level of the Developing DC Bias
  • Page 110 – Measuring the Density of Originals; the DC component of the developing bias.
  • Page 112 – Operating Procedure
  • Page 114 – Lighter; and close the copyboard cover.
  • Page 115 – Controlling the Side Blanking Mechanism; adhesion of excess toner when making reduced copies.
  • Page 116 – tors come with a washer to ensure electrical continuity.)
  • Page 117 – Drum Cover Shutter; Cartridge
  • Page 118 – Cleaning the Drum; As a rule, do not touch or clean the photosensitive drum.
  • Page 120 – Blank Exposure; ) Set the machine to the maximum ratio
  • Page 121 – ) Open the machine’s top unit farther, and
  • Page 123 – CHAPTER 5; C. Controlling the Movement of
  • Page 125 – PICKUP/FEEDING SYSTEM
  • Page 127 – Controlling the Pickup Roller
  • Page 130 – Controlling the Multifeeder Pickup Roller; drive of the main motor (M1) reaches the multifeeder pickup roller.
  • Page 131 – Controlling the Single-feeder Pickup Roller
  • Page 132 – Controlling the Copying Speed in Multifeeder Mode
  • Page 133 – Controlling the Movement of Paper; Controlling the Registration Roller
  • Page 134 – Pickup/Feeding Timing Chart
  • Page 135 – length of actuator of the pre-registration roller paper sensor.
  • Page 136 – Detecting Jams; paper and whether copy paper is moving properly.
  • Page 138 – Absence of Paper in the Cassette Pickup Assembly
  • Page 139 – Vertical Path Stationary Jam; Single-feeder Pickup Delay Jam
  • Page 141 – Delivery Stationary Jam; Delivery Delay Jam
  • Page 143 – Pickup Assembly; Removing the Pickup Roller
  • Page 144 – ) W h i l e p u l l i n g t h e p l u n g e r [ 7 ] o f t h e
  • Page 145 – ) Using a hex wrench or the like, push the
  • Page 146 – Removing the Pickup Clutch; ) Open the machine’s top unit, and hold it in
  • Page 150 – Removing the Vertical Path Roller; ) Open the machine’s top unit farther, and
  • Page 152 – Multifeeder Assembly; Removing the Multifeeder Unit; ) When the pickup gear unit has moved
  • Page 153 – ) Remove the multifeeder pickup roller unit
  • Page 154 – Removing the Separation Pad; ) Remove the multifeeder pickup roller to-
  • Page 155 – Single-feeder Assembly; Removing the Single-feeder Unit; ) Remove the single-feeder pickup roller
  • Page 157 – Feeding Assembly; Detaching the Feed Belt
  • Page 159 – ) While shifting down the registration roller
  • Page 160 – Delivery Assembly; Removing the Delivery Roller
  • Page 161 – ) While shifting the delivery lower guide
  • Page 165 – The major functions of the fixing unit are as follows:
  • Page 167 – Controlling the Fixing Temperature
  • Page 168 – Controlling the Temperature of the Fixing Heater
  • Page 170 – Correcting the Variation in the Resistance of the Fixing Heater
  • Page 172 – Protective Functions; Start key is pressed.
  • Page 175 – Fixing Assembly; Removing the Fixing Assembly
  • Page 177 – Removing the Fixing Lower Roller
  • Page 178 – Removing the Cleaning Roller; gether with the gear.
  • Page 181 – FANS; is designed to rotate at all times while the main motor is rotating.
  • Page 183 – II. POWER SUPPLY SYSTEM; Outline of the Power Supply System
  • Page 184 – Power Supply Circuit
  • Page 186 – Detecting an Error on the Composite Power Supply PCB; Detecting an Over-Current in the Low-Voltage System; Protecting the Power Supply Circuit; and then turning the power switch back on.
  • Page 188 – External Covers; For instructions on how to remove the
  • Page 190 – Removing the Top Cover
  • Page 193 – Removing the Front Lower Cover
  • Page 194 – ) When the pickup gear unit assembly
  • Page 195 – Removing the Control Panel
  • Page 196 – Copyboard Glass; Removing the Copyboard Glass
  • Page 197 – Removing the Main Motor Unit
  • Page 201 – Electrical System; Removing the DC Controller PCB; ) Disconnect all connectors from the DC
  • Page 204 – ) Some capacitors on the composite power
  • Page 205 – G. Controlling the Pickup
  • Page 207 – moves them through the copyboard, and delivers them.
  • Page 208 – Basic Construction; Outline of the Electric Circuitry
  • Page 209 – Inputs to and Outputs from the ADF Controller PCB
  • Page 210 – Basic Operations; Belt motor; ADF controller PCB
  • Page 211 – One-Sided Original Mode
  • Page 212 – Detecting an Original; Detecting the Presence/Absence of an Original
  • Page 213 – Identifying the Length of the Original; Original Lengths and Operation Sequences; Length
  • Page 214 – Pickup Operation; Operation; sequence of operations takes place:
  • Page 215 – Arching
  • Page 216 – Feeding 2
  • Page 218 – Delivery; Delivery Feeding
  • Page 220 – Controlling the Pickup Motor; Pickup roller
  • Page 221 – Controlling the Belt Motor
  • Page 222 – Detecting Original Jams; monitor the movement of originals.; Conditions
  • Page 223 – Power Supply
  • Page 225 – Removing the ADF
  • Page 226 – the ADF from the copier.
  • Page 227 – R e m o v e t h e c o v e r s a s f o l l o w s w h e n
  • Page 229 – Drive System; Drive Unit
  • Page 232 – Feeding System; Pickup Roller
  • Page 234 – Registration Roller
  • Page 235 – Feeding Belt
  • Page 239 – ADF Controller PCB; Pay attention to the colors of the cables; Sensor
  • Page 243 – SELECTING A SITE; before delivery of the machine:
  • Page 244 – II. UNPACKING AND INSTALLATION; starting to install it.; Unpacking and Installation; Remove the packaging bag and all fixing tape.
  • Page 245 – Work
  • Page 248 – Open the original tray.
  • Page 251 – Placing Copy Paper; Universal Cassette
  • Page 254 – III. MOVING THE MACHINE
  • Page 257 – MAINTENANCE AND SERVICING
  • Page 258 – PERIODICALLY REPLACED PARTS
  • Page 259 – IV. STORING AND HANDLING THE CARTRIDGE; Storing the Cartridge with the Packaging Seal Intact; Table 10-401 Temperature/Humidity Conditions for Storage; Temperature; Table 10-402 Conditions for Transportation
  • Page 260 – riorate if subjected to storing light.; Storage after Removing the Packaging Seal; Avoid areas subject to dust, ammonium gas, or organic solvent.
  • Page 261 – Handling the Cartridge
  • Page 262 – Do not disassemble the cartridge.
  • Page 264 – TROUBLESHOOTING
  • Page 266 – Guide to the Troubleshooting Procedure; Cause
  • Page 268 – MAINTENANCE AND INSPECTION; Image Adjustment Basic Procedure
  • Page 269 – Points to Note for Servicing
  • Page 270 – II. STANDARDS AND ADJUSTMENTS; Mechanical; Leading Edge Non-Image Width; Clockwise
  • Page 271 – Image Leading Edge Margin (registration activation timing); Turing VR104 and Image Leading Edge Margin
  • Page 272 – the position of the cable retainer of the No. 1 mirror mount.
  • Page 273 – and the rear may be arranged as shown.
  • Page 275 – Checking the Force of the Cassette Spring
  • Page 277 – Before Starting the Work
  • Page 280 – Routing the Reversing Cable
  • Page 285 – Routing the Forwarding Cable
  • Page 293 – Point to Note When Mounting the Scanning Lamp
  • Page 294 – Points to Note When Mounting the Fuse
  • Page 295 – Adjusting the Original Stop Position; Adjust the original stop position in the following order:; Correcting Original Skew; • The sheet will be used as a test sheet.
  • Page 296 – unit to make adjustments.; Direction of turn
  • Page 297 – Adjusting the Rear/Front Original Stop Position
  • Page 299 – tray, and adjust the position of the pinion gear.; Direction of pinion gear
  • Page 300 – Adjusting the Original Leading Edge Stop Position
  • Page 302 – PCB to ON, and place an A4 or LTR white copy paper on the original tray.
  • Page 303 – Toward leading edge
  • Page 306 – Electrical; After Replacing the Major Parts; Adjustment
  • Page 307 – Adjusting the Intensity of the Scanning Lamp; Making Adjustments
  • Page 308 – AE Adjustment; ) Short JP103 and JP104 on the DC controller PCB.
  • Page 309 – ) Turn VR103 on the DC controller PCB fully clockwise.
  • Page 311 – Adjusting the Reproduction Ratio (fine adjustment)
  • Page 312 – Checking the Photointerrupters; the omission from the table.
  • Page 313 – III. TROUBLESHOOTING IMAGE FAULTS; Making Initial Checks
  • Page 314 – Consumable
  • Page 318 – Troubleshooting Image Faults
  • Page 320 – The copy is foggy vertically.
  • Page 321 – 3 The back of the copy is soiled.
  • Page 322 – 4 The copy has a fixing fault.
  • Page 323 – 9 The copy has horizontal fogging.
  • Page 324 – 1 The copy is blank.
  • Page 325 – 2 The copy is solid black.
  • Page 326 – IV. TROUBLESHOOTING MALFUNCTIONS; Troubleshooting Malfunctions
  • Page 332 – 4 AC power fails to turn on.
  • Page 333 – 5 DC power fails to turn on.
  • Page 336 – 9 The scanner fails to move forward.; 0 The registration roller fails to rotate.; Yes
  • Page 337 – 1 The blanking lamp fails to turn on.; 2 The scanning lamp fails to turn on.
  • Page 338 – 3 The lens fails to turn on.; 4 The fixing heater fails to turn on.
  • Page 340 – V. TROUBLESHOOTING FEEDING PROBLEMS; Copy Paper Jam; Inside the machine, jams tend occur in the following blocks:
  • Page 342 – Separation/Feeding Assembly
  • Page 343 – Faulty Feeding; Wrinkles
  • Page 344 – VI. ARRANGEMENT AND FUNCTIONS OF; Sensors and Solenoids
  • Page 345 – Switches
  • Page 347 – PCBs
  • Page 349 – Variable Resistors (VR) and Check Pins by PCB; DC Controller PCB
  • Page 351 – In the case of ‘E001’, ‘E0’ and ‘01’ are flashed alternately.; Code
  • Page 353 – with a screwdriver or the like.
  • Page 354 – G. CONTROL PANEL CIRCUIT
  • Page 356 – GENERAL TIMING CHART; COPYBOARD TYPE
  • Page 358 – SIGNALS AND ABBREVIATIONS; Signals
  • Page 360 – GENERAL CIRCUIT DIAGRAM
  • Page 361 – ADF CONTROLLER PCB
  • Page 362 – DC CONTROLLER CIRCUIT DIAGRAM
  • Page 370 – ADF CONTROLLER CIRCUIT DIAGRAM
  • Page 374 – COMPOSITE POWER SUPPLY CIRCUIT DIAGRAM
  • Page 382 – CONTROL PANEL CIRCUIT DIAGRAM
  • Page 384 – H. AE SENSOR CIRCUIT DIAGRAM
  • Page 385 – SENSOR CIRCUIT DIAGRAM
  • Page 386 – J. NOISE FILTER CIRCUIT DIAGRAM
  • Page 387 – K. HIGH VOLTAGE CONTACT CIRCUIT DIAGRAM
  • Page 390 – Shape
  • Page 393 – This pubication is printed on
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COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

REVISION 0

FY8-13GA-000

AUG. 1999

PC860

F13-8491

TYA00001-

PC880

F13-8291

TZA00001-

PC890

F13-8242

UAA00001-

PC920

F13-8431

TVB00001-

F13-8441

PUD00001-
PUE00001-

F13-8461

PUH00001-

PC921

F13-8432

TVC00001-

PC940

F13-8436

TVD00001-

PC941

F13-8437

TVE00001-

PC950

F13-8231

TVF00001-

F13-8241

PUF00001-
PUG00001-

PC960

F13-8434

TVG00001-

PC980

F13-8232

TVH00001-

PC981

F13-8233

TVJ00001-

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Summary

Page 2 - IMPORTANT; COPYRIGHT © 1999 CANON INC.

COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) IMPORTANT THIS DOCUMENTATION IS PUBLISHED BY CANON INC., JAPAN, TO SERVE AS A SOURCE OF REFERENCE FOR WORK IN THE FIELD. SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY FROM ACTU...

Page 3 - INTRODUCTION

COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) i This service manual has been prepared for the PC800/900 Series machines, providing basic information used for servicing the machines in the field so as to ensuretheir quality and performance. This ser...

Page 4 - i i; The following rules apply throughout this Service Manual:

COPYRIGHT © 1999 CANON INC. CANON PC800s/900s REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) i i The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and therelationship between electrical and mechanical systems...

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