Bryant R-22 - Manual
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Table of Contents:
- Page 2 – TWO STAGE COMMUNICATING; UNIT IDENTIFICATION; AIR CONDITIONER AND HEAT PUMP MODEL NUMBER NOMENCLATURE
- Page 3 – SAFETY CONSIDERATIONS; UNIT OPERATION AND SAFETY HAZARD; WARNING; INTRODUCTION; Residential New Construction; UNIT DAMAGE HAZARD; CAUTION; Seacoast
- Page 4 – ACCESSORIES; Table 2—Required Field--Installed Accessories for Heat Pumps
- Page 5 – ACCESSORY DESCRIPTIONS; Evaporator Freeze Thermostat
- Page 8 – LONG LINE GUIDELINE; CABINET ASSEMBLY; Basic Cabinet Designs; Evolution
- Page 9 – Access Compressor Or Other Internal Cabinet Components; NOTE
- Page 10 – Fig. 4 – Legacy RNC and Legacy Line Control Box Identification
- Page 11 – Labeling; Fig. 5 – Figure Labels
- Page 12 – ELECTRICAL; Aluminum Wire; Contactor
- Page 14 – Pressure Switches
- Page 15 – Defrost Thermostat; Defrost Control Board
- Page 17 – Quiet Shift; SYSTEM FUNCTION AND; Cooling
- Page 18 – Fan Motor; ELECTRICAL SHOCK HAZARD; Compressor Plug
- Page 19 – COPELAND SCROLL COMPRESSOR; Scroll Gas Flow; Fig. 11 – Scroll Compressor Refrigerant Flow; Compressor Failures; Locked Rotor
- Page 20 – Fig. 13 – Suction Line Loop
- Page 21 – Electrical Failures
- Page 22 – REFRIGERATION SYSTEM; Refrigerant; Compressor Oil
- Page 23 – Table 4—Oil Charging; Servicing Systems on Roofs With Synthetic; Synthetic Roof Precautionary Procedure; Brazing
- Page 24 – Service Valves and Pumpdown
- Page 25 – PISTON BODY
- Page 26 – Fig. 21 – Reversing Valve
- Page 27 – Liquid Line Filter Drier; Suction Line Filter Drier
- Page 28 – Accumulator; Fig. 24 – Accumulator
- Page 30 – MAKE PIPING CONNECTIONS
- Page 31 – REFRIGERATION SYSTEM REPAIR; Leak Detection; LEAK; Coil Removal
- Page 32 – Compressor Removal and Replacement; PERSONAL INJURY HAZARD
- Page 33 – Evacuation; Deep Vacuum Method; CHECK CHARGE
- Page 34 – TROUBLESHOOTING WITH SUPERHEAT; F Superheat in repetition
- Page 35 – Fig. 32 – Tube Fitting Geometry
- Page 36 – Table 6—Puron System Suction Pressure Drop; Example 1
- Page 37 – Table 7—R--22 System Suction Pressure Drop; Example 2
- Page 39 – Table 9—R--22 Refrigerant Pressure Temperature Relationship
- Page 40 – Table 10—Puron Subcooling Chart
- Page 44 – Application Guidelines; Model Plug
- Page 45 – Airflow Selection for 315AAV/355AAV Furnaces; Airflow Selection for FV4 Fan Coils for 180ANA,; GENERAL INFORMATION; Low Ambient Cooling; Evolution controlled low ambient cooling:; Defrost
- Page 46 – Heating Check Chart Procedure
- Page 48 – Outdoor Fan Motor Operation; ECM Fan Motor Troubleshooting
- Page 49 – Outdoor Ambient Thermistor; THERMISTOR CURVE; Fig. 34 – Resistance Values Versus Temperature
- Page 50 – CONTROL BOX; Contactor And Capacitor
- Page 51 – TROUBLESHOOTING; Systems Communication Failure; Pressure Switch Protection
- Page 53 – Table 16—Two--Stage Compressor Resistances
- Page 54 – Status Codes; EXAMPLE
- Page 57 – Thermostats; Airflow Selection for FV4 Fan Coils for 180B,; Evolution Controlled low ambient cooling:
- Page 60 – Time Delays
- Page 61 – Thermistors; Control Box
- Page 62 – Troubleshooting (HK38EA015) circuit board
- Page 67 – Operating Ambient; Airflow Selection for Variable Speed Furnaces
- Page 69 – DO; Unloader Test Procedure
- Page 70 – Indoor Thermostat Control Options; Table 22—Model Plug Information
- Page 71 – Evolution Controlled Low Ambient Cooling; Defrost Hold
- Page 72 – Charged in high or low stage; MAJOR COMPONENTS
- Page 73 – Communication and Status Function Lights; Amber Status Light; Crankcase Heater Operation
- Page 75 – Fig. 55 – Resistance Values Versus Temperature
- Page 76 – Failed Thermistor Default Operation
- Page 78 – CARE AND MAINTENANCE; Desert and Seacoast Locations; Maintenance in desert and seacoast locations:; Cleaning Coil; Cleaning Outdoor Fan Motor and Blade
- Page 83 – INDEX OF TABLES; DESCRIPTION
Application Guideline
and Service Manual
RESIDENTIAL AIR CONDITIONERS AND HEAT PUMPS
USING R--22 AND PURON
R
REFRIGERANT
TABLE OF CONTENTS
PAGE
UNIT IDENTIFICATION
2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY CONSIDERATIONS
3
. . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION GUIDELINE
3
. . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES AND DESCRIPTIONS
4 -- 5
. . . . . . . . . . . . . .
LOW--AMBIENT GUIDELINE
6 -- 7
. . . . . . . . . . . . . . . . . . . . . .
LONG LINE GUIDELINE
8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
CABINET ASSEMBLY & COMPONENTS
8 -- 11
. . . . . . . . . . .
ELECTRICAL
12 -- 13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum Wire
12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contactor
12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Capacitor
12--13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cycle Protector
13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankcase Heater
13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time--Delay Relay
13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCHES
14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEFROST THERMOSTAT
15
. . . . . . . . . . . . . . . . . . . . . . . . . .
DEFROST CONTROL BOARD
15 -- 17
. . . . . . . . . . . . . . . . . . .
SYSTEM FUNCTION AND
SEQUENCE OF OPERATION
17--18
. . . . . . . . . . . . . . . . . . . . .
COPELAND SCROLL COMPRESSOR
19--22
. . . . . . . . . . . . .
Compressor Failures
19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Failures
19--20
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Failures
21--22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REFRIGERATION SYSTEM
22--23
. . . . . . . . . . . . . . . . . . . . . .
Refrigerant
22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor Oil
22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing Systems on Roofs With Synthetic Materials
23
. . . .
Brazing
23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Valves and Pump down
24--26
. . . . . . . . . . . . . . . . . .
Liquid Line Filter Drier
27
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Suction Line Filter Drier
27
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Accumulator
28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostatic Expansion Valve (TXV)
29--30
. . . . . . . . . . . . .
PAGE
MAKE PIPING CONNECTIONS
30
. . . . . . . . . . . . . . . . . . . . . .
REFRIGERATION SYSTEM REPAIR
31--33
. . . . . . . . . . . . . . .
Leak Detection
31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coil Removal
31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor Removal and Replacement
32
. . . . . . . . . . . . . . .
System Clean--Up After Burnout
32
. . . . . . . . . . . . . . . . . . . .
Evacuation
33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK CHARGE
33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING WITH SUPERHEAT
34 -- 43
. . . . . . . . .
TWO--STAGE 286ANA, 288ANA, 180ANA, 187ANA
44 -- 56
APPLICATION GUIDELINES
44
. . . . . . . . . . . . . . . . . . . . . . . .
MODEL PLUG
44
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Make Airflow Selections For 187A/286A/
180ANA024,36,48/180ANA060/288ANA024,36,48, 288ANA60
Using Non--communicating (Non--Evolution) Thermostats
45
. . .
Airflow Selection for FV4 Fan Coils for 180A, 187A, 286A,
288A with serial number 3809 and later Using
Non--Communicating (Non--Evolution) Thermostats
45
. . . . . . . .
GENERAL INFORMATION
45--46
. . . . . . . . . . . . . . . . . . . . . . .
CHECK CHARGE
46
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SYSTEM FUNCTION AND
SEQUENCE OF OPERATION
47--50
. . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING
51--55
. . . . . . . . . . . . . . . . . . . . . . . . . . .
TWO--STAGE 286B/289B/180B/187B
56--66
. . . . . . . . . . . . . .
APPLICATION GUIDELINES
56
. . . . . . . . . . . . . . . . . . . . . . . .
MODEL PLUG
56
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Airflow Selections For 187B / 286B / 180B /289B Using
Non--Communicating (Non--Evolution) Thermostats
57
. . . . . . . .
Airflow Selection For FV4 Fan Coils For 180B / 187B / 286B /
289BUsing Non--Communicating (non--Evolution)
Thermostats
57
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION
57--55
. . . . . . . . . . . . . . . . . . . . . . .
CHECK CHARGE
58
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SYSTEM FUNCTION AND
SEQUENCE OF OPERATION
59--62
. . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING
62--66
. . . . . . . . . . . . . . . . . . . . . . . . . . .
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Summary
2 TABLE OF CONTENTS (CONTINUED) TWO STAGE NON--COMMUNICATING 127A / 226A 67--69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATING AMBIENT 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Airflow Selections (ECM Furnaces) 67 . . . . . . . . . . . . . . . . ...
3 SAFETY CONSIDERATIONS Installation, service, and repair of these units should be attempted only by trained service technicians familiar with standard serviceinstruction and training material.All equipment should be installed in accordance with accepted practices and unit Installation Instructions,...
4 ACCESSORIES Table 1—Required Field--Installed Accessories for Air Conditioners ACCESSORY REQUIRED FOR LOW --- AMBIENT COOLING APPLICATIONS (Below 55 ° F/12.8 _ C) REQUIRED FOR LONG LINE APPLICA- TIONS* REQUIRED FOR SEA COAST APPLICATIONS (Within 2 miles/3.22 km) Ball Bearing Fan Motor Yes {} No No...