Page 2 - Index
Page 2 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 HydroTap Specifications Installation check list .................................................................................................................... 3General Product Features .................
Page 3 - Before Commissioning:; Installation checklist
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 3 of 36 Before Installation: A. Read the instructions and check if there is adequate space to mount all of the components. B. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not s...
Page 4 - What is the Zip HydroTap ?; General Product Features
Page 4 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe and trouble free service. If service is required, please call 1800 460 222 What is the Zip HydroT...
Page 5 - Important Safety Instructions
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 5 of 36 Important Safety Instructions This manual contains important safety, Installation instructions for the Zip HydroTap G4. Safety This appliance is not intended for use by persons (including children) with r...
Page 6 - WARNINGS; Positioning
Page 6 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 Important Safety Instructions WARNINGS 1. The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1 ohm. 2. All Installation and service...
Page 7 - Major components and accessories; Parts supplied; Accessories
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 7 of 36 Major components and accessories Parts supplied Description 1 x Tap option with hoses (Classic tap shown) 1 x HydroTap Undersink Unit with air and water filters 1 x Mains water connection hose Vent Kit 1 ...
Page 8 - Technical Specifications; Boiling Chilled; All in One
Page 8 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 Technical Specifications ** Add an extra 5 kg when full of water GPO's Required Power Rating (kW) BoostRating(kW) Unit Dimensions W x D x H (mm) with air duct **Dry Weight (KG) Boiling Chilled BC 1x10A 1.5...
Page 9 - Before Installation; Special Tools Required:
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 9 of 36 Before Installation Before installing ensure that the following have been provided at the Installation site: • Review all the technical specifications. • Ensure the underbench can support the product weig...
Page 10 - TAP; Double Bowl
Page 10 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 Hole positioning: Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot. Alternatively, the tap could be mounted away from the sink using a Zip Font, availab...
Page 11 - Tap assembly exploded view and kitchen layout side view.; HydroTap & Elite Installation; HydroTap Classic
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 11 of 36 Apply a light smearing of silicon sealant on the underside of the spacer to ensure a watertight fit. 1.2 Cut a 35mm hole in the bench / sink top. BENCH TOP 1.1 Ø35mm ALL THREAD ROD STAINLESS STEEL SPACER...
Page 12 - Installation Instructions; Note
Page 12 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 BLACK PLASTIC SPACER 1.3 Installation Instructions Pass all the hoses, tubes and USB lead through the 35mm hole. 1.4 35mm hole Note : feed each of the three tubes and electrical cable evenly in between th...
Page 13 - To change the spout position
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 13 of 36 HydroTap Arc/Cube The HydroTap Arc/Cube has a spout that may be fixed in one of 6 angular positions (depending on the position of the rotary control) and fixed in one of two height positions. The spout i...
Page 14 - Height adjustment
Page 14 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 Installation Instructions A A Left Hand Control Right Hand Control B C C B 50mm Height adjustment (Fixed position options) Angular adjustment (Fixed position options) 1.7 O-RING LOWER RUBBER WASHER WASHER...
Page 15 - Mixer Tap Installation
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 15 of 36 Cut a 35mm hole in the bench / sink top. SINK TOP 1.10 35mm Note : make sure the tap location will allow the nozzle to drain into the sink. Tap assembly exploded view and kitchen layout side view. BRAIDE...
Page 16 - Installing the Mixer Tap; Arc Mixer Tap
Page 16 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 1.12 Installing the Mixer Tap (Classic, Arc and Cube) Installation Instructions Sink top O-ring Lower seal Washer Securing nut Mixer tap Arc Mixer Tap • Fit the O-ring into the recess on the underside of ...
Page 18 - Installation; Installation Procedure
Page 18 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 Cut a 50mm hole in the bench / sink top. SINK TOP 1.14 50mm Note : make sure the tap location will allow the nozzle to drain into the sink. (See Page 11) All-In-One Tap Installation Min 300mm 335mm 470mm ...
Page 19 - AIO Vented assy; BLUE; AIO Mains assy; Clamp Block markings and silicon tube positions,; RED
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 19 of 36 Installation Instructions FIXING NUT 1.16 1.17 CLAMP BLOCK O-RING AIO Vented assy BLUE to Chiller connection CLEAR to vent RED to Boiling connection From Mixer OUT AIO Mains assy BLUE mark WHITE mark BLU...
Page 20 - Vented
Page 20 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 1.18 Installation Instructions CLAMP BLOCK • Screw the braided hoses into the extension tubes. Ensure the o-rings are lubricated prior to assembly and that the braided hoses, with coloured markings, are c...
Page 21 - Restrictaflow valve
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 21 of 36 Installation Instructions 1.20 Typical All-In-One Vented assembly with Booster heater (See section 3) Booster COLD isolation valve (Not supplied) Restrictafl ow valve & Tee (Supplied) Restrictaflow va...
Page 22 - Section 2
Page 22 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 2.1 Ventilation for All Models Proper air circulation must be provided for all Boiling and Chilled models. The system will operate correctly only if the recommended air gaps are achieved during Installati...
Page 23 - Ventilation; Airflow through the cupboard; Door outlet vent
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 23 of 36 When installing air flow ducts, the following tools will be required: • Jigsaw and 12mm Drill • Keyhole or Wall Board saw. Ventilation Cool air IN Warm air OUT Air inlet vent position Airflow through the...
Page 24 - Typical Cut out procedure for; Cutout deatils; B D
Page 24 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 Typical Cut out procedure for B Ventilation Cutout deatils Air inlet vent 1. Mark out and cut the air inlet and door outlet holes as shown 2. Ensure the air inlet vent and air outlet vent are positioned a...
Page 25 - Product Description; Booster Specifications:
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 25 of 36 Section 3 Booster Heater Mount base Horizontally 3.1 Product Description The boost unit is a compact electronically controlled auxillary water heater. It is intended to provide pre heating of water befor...
Page 26 - Booster Installation; Tilt Forward; To Remove / Install the appliance
Page 26 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 Booster Installation 3.2 Installation Procedure Site requirements • Appliance must only be installed in a frost-free area. Never expose appliance to frost. • The Appliance is designed for wall mounted Ins...
Page 27 - Booster System; Braided hose connections
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 27 of 36 NOTE1: This appliance is intended for use with the Zip HydroTap under sink unit. NOTE2: Water connections must be pointing vertically upwards. NOTE3: The booster unit should be installed as close as poss...
Page 28 - xternal Bypass Valve; Section 4
Page 28 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 If an external filter is installed, select position B B Rotate 90° only 1 2 3 4 Check the table below to determine which filter bypass position you need for your product. Note: Before you install a unit, ...
Page 29 - Model: Boiling Chilled
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 29 of 36 4.3 Model: Boiling Chilled Installation Instructions : Not required for standard BC HydroTap models. Min. 50mm Clearance 280mm RED CLE A R BLUE BR A IDED Max. 1000mm Max. 500mm POWER CORD USB MAINS IN MI...
Page 33 - Filter Flush; Section 5; Flow Calibration; Select the Language
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 33 of 36 • Turn ON the water and check for any leaks. • Turn the power ON at the GPO and at the side of the undersink unit • If fitted, ensure the Booster is turned OFF. (The Booster is commissioned, later, at se...
Page 34 - Boiling Calibration; Commissioning; Booster; Safety Sensor Calibration; Sensor
Page 34 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 5.4 - Boiling Calibration Commissioning 5.5 - Booster • Press the calibration button and the system will commence the Boiling calibration procedure. This will take aprox 5-6 minutes. • Upon completion, a ...
Page 35 - Trouble Shooting; System Fault
802253 - HydroTap BC, BCHA -AV, AIO, Installation Instructions - June 2015 - V2.01 Page 35 of 36 Trouble Shooting System Fault Message Possible Cause Solutions Power board fault Electrical disruption Check power supply and all fuses Interface fault Internal fault Call Zip Service Level board fault I...
Page 36 - Head Office
Page 36 of 36 802253 - HydroTap BC, BCHA-AV, AIO, Installation Instructions - June 2015 - V2.01 End of Life Disposal In order to help preserve our environment we ask that you dispose of this product correctly. Please contact your local city council for collection centre details. Contact Details The ...