Page 3 - CONTENTS
CONTENTS Paragraph Chapter.Page 1 INTRODUCTION 1.1 1.1 Using the manual 1.1 1.2 SAFETY REGULATIONS 1.2 1.3 PTB Conformity certification 1.4 1.4 Product liability and guarantee 1.5 1.5 CE conformity 1.6 2 DESCRIPTION 2.1 2.1 Scope of supply 2.1 2.2 Technical data 2.1 2.3 Functional description 2.1 2....
Page 4 - ACCESSORIES
CONTENTS Paragraph Chapter.Page 7 ACCESSORIES 7.1 7.1 Round jet tip inserts 7.1 7.2 AirCoat flat tips 7.2 7.3 Filter (standard) 7.3 7.4 Long filter housing and filters 7.3 7.5 Hoses and fittings 7.3 7.6 Special tools 7.3 8 SPARE PARTS CATALOGUE 8.1 8.1 How to order spare parts? 8.1 8.2 Special marks...
Page 5 - INTRODUCTION; Using the manual; Subject to change without notice
1. INTRODUCTION This operating manual contains information and instruction for the operation, repairand maintenance of the spray gun. This equipment can be dangerous if it is not operated in accordance with this Opera-ting manual! Compliance with these instructions constitutes an integral component ...
Page 6 - SAFETY REGULATIONS; Caution
1.2 SAFETY REGULATIONS The safety requirements for electrostatic hand spraying equipement are laiddown in the following documents: (Germany) 1) ZH 1/250 Electrostatic enamelling with hand-held spraying equipment (Published by C. Heymanns-Verlag, Cologne) 2) ZH 1/406 Guidelines for jet stream equipme...
Page 8 - PTB Conformity certification
1.3 PTB Conformity certification GM 2000 EAC - EN 1.4
Page 9 - 2 months / 6 months for multi-shift operation; Important notes on product liability; can fully or partially be inapplicable.; that all safety regulations are observed.
1.4 Product liability and guarantee Warranty 12 months / 6 months for multi-shift operation This equipment is covered by the following manufacturing warranty: All parts which prove unusable or the use of which is seriously impaired within12 months or 6 months of receipt by the purchaser due to circu...
Page 10 - CE Conformity; Short explanation
1.5 CE Conformity 1.5.1 Short explanation CE = Communauté Européenne:Products identified with the CE mark have been manufactured and checked accordingto EU guidelines. This means that, in terms of materials used, manufacturing processand operation, they are in accordance with the EU safety and healt...
Page 11 - Quantity; Technical data; Functions of the gun; Attention
2. DESCRIPTION 2.1 Scope of supply Part No. Quantity Description 0179 018 1 Electrostatic AirCoat spray gun GM 2000 EAC R, with round jet tip R 15 . or0179 019 1 Electrostatic Air coat spray gun GM 2000 EAC F, withoutflat jet tip. The standard equipment includes: GM 2000 EACR GM 2000 EACF 0179 901 U...
Page 14 - What kind of spraying material can be applied?; Note
2.3.4 Electrostatic effectThe spray gun produces an electrostatic field by means of the high voltage electrode.As a result, the particles of paint, which have been atomized by the spray gun, arecarried to the earthed object by kinetic and electrostatic energy where they adhere,finely distributed, to...
Page 15 - PREPARATION BEFORE STARTING WORK; Preparation of paint; viscosity; Earthing; The imperfect earthing of a workpiece will result in:
3. PREPARATION BEFORE STARTING WORK Caution The operating instructions and the safety regulations for the additional systemcomponents used must be read before starting-up .This spray gun must be used a part of an AirCoat-Electrostatic spraying system. The control units VM 200 EN, VM 2000 EN or EPP 2...
Page 16 - Empty page
Page 17 - STARTING WORK, AND HANDLING; Preparation; General rules for handling the spray gun; Adjusting round jet fan:; for flat jet process :
4. STARTING WORK, AND HANDLING Caution See SAFETY REGULATIONS in chapter 1. 4.1 Preparation ● Locking of spray gun! Turn locking nut clockwise until stop (viewed from back ofgun) ● Check that spraying pressures are suitable. ● Check that all connections are tight and do not leak. 4.2 General rules f...
Page 18 - Cleaning of clogged round jet tips; Remove tip spanner and briefly pull; Exchange of Aircoat round jet tip insert (EAC round); Relieve spray gun and system
4.4 Cleaning of clogged round jet tips 1. By means of tip spanner (A), loosen tip insert (B) by a half turn. 2. Remove tip spanner and briefly pull trigger. Caution, never spray intoan enclosed vessel. 3. After cleaning the tip retighten. 4.5 Exchange of Aircoat round jet tip insert (EAC round) 1. R...
Page 21 - MAINTENANCE; Decommissioning and cleaning
5. MAINTENANCE Caution See SAFETY REGULATIONS in chapter 1. Attention The spray gun and the system must be cleaned every day. Use only the cleaning sol-vent recommended by the material manufacture.Never immerse the spray gun into the solvent.The following points must be observed before every mainten...
Page 22 - Dissassembly of AirCoat nozzle body (round jet); Assemble in reverse order.; Exchange or cleaning of filters; as the connection will leak.
5.2 Dissassembly of AirCoat nozzle body (round jet) 1. Unscrew tip nut.2. Remove nozzle body (3) with spanner (B) 3. Unscrew tip insert (1) with tip spanner (A) 4. Push threaded nozzle fitting (2) backwards out of the nozzle body (3). 5. Handle the round-jet tip insert (1) and threaded fitting (2) w...
Page 24 - Exchange of paint channel; if the round jet nozzle is fitted; Universal spanner; Round jet
5.6 Exchange of paint channel ● if the round jet nozzle is fitted 1. Unscrew tip nut (1).2. Unscrew tip body (2) with universal spanner.3. Unscrew seal screw (3) with paint channel assembly tool.4. Remove paint channel. Assemble in reverse order, use screw (3) again. ● if the flat jet nozzle is fitt...
Page 25 - TROUBLE SHOOTING AND SOLUTIONS; Problem
6. TROUBLE SHOOTING AND SOLUTIONS GM 2000 EAC - EN 6.1 Problem Insufficient materialoutput Poor spray pattern Leaking air valve Poor wrap round orelectrostatic effect Back spraying No electrostatic ef-fect (no wrap around) Cause • Tip too small • Material pressure too low • Gun filter or high-pressu...
Page 27 - ACCESSORIES; Round jet tip inserts; Marking; Standard
7. ACCESSORIES 7.1 Round jet tip inserts The round jet tips are especially suited to spray pipes, profiles andcomplex workpieces. Part-No. Marking Volume flow Jet width Recommended filter 1) 2) 0132 720 R 11 0.160 appr. 250 mm 0132 721 R 12 0.220 appr. 250 mm 0132 722 R 13 0.270 appr. 250 mm 180 mes...
Page 28 - AirCoat flat tips; bar, synthetic resin paint, 20 DIN seconds
7.2 AirCoat flat tips AirCoat flat jet tips are used for fast, economic application of material toflat workpieces. Part Marking size Spraying Volume Jet Recommended number mm / inch angle flow 1) width 2) filter 0128 564 07.40 0.18-0.007 40 0.19 160 0128 550 09.10 0.23-0.009 10 0.26 90 0128 216 09.2...
Page 31 - SPARE PARTS CATALOGUE; How to order spare parts?; Address for the invoice; Special marks in spare parts lists; Wearing part
8. SPARE PARTS CATALOGUE 8.1 How to order spare parts? Always supply the following information to ensure delivery of the right spare part: Part No., description and quantity. The quantity need not be the same as the number given in the "Quantity" column. Thisnumber merely indicates the how m...
Page 32 - Spare parts list; Item
8.3 Spare parts list GM 2000 EAC - EN 8.2 Item Part No. K Quantity Description 2 0179 354 1 Positioning bush 3 9900 962 1 Countersunk screw M3x12 4 0179 564 1 Data plate GM 2000 EAC R EN 4 0179 569 1 Data plate GM 2000 EAC F EN 5 9900 810 2 Flat head screw 6 9971 003 ❋ 1 O-ring green 6x1 7 0179 416 ...