Page 3 - O P E R AT I N G M A N UA L; Contents
3 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 Contents 1 ABOUT THESE INSTRUCTIONS 5 1.1 Languages 5 1.2 Warnings, notes and symbols in these instructions 5 2 GENERAL SAFETY INSTRUCTIONS 6 2.1 Safety instructions for the operator 6 2.1.1 Electrica...
Page 4 - TROUBLE SHOOTING AND SOLUTION
4 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 Contents 5.1.3 Air supply 17 5.1.4 Fluid (paint) hoses 17 5.1.5 Earthing 18 5.2 Preparation of paints 18 5.3 Starting-up 19 5.3.1 General rules for handling the spray gun 19 5.3.2 Preparation for star...
Page 5 - WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS; ABOUT THESE INSTRUCTIONS; LANGUAGES; Always observe these instructions when operating the unit.; Danger; in death or serious.; Warning; in death or serious injury.; Caution; Non-observance can result in minor injury.; Notice; Non-observance can cause material damage.; DANGER; C AUTION; NOTICE
5 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS 1 ABOUT THESE INSTRUCTIONS 1.1 LANGUAGES This operating manual contains information on the operation, repair and maintenance of the unit. Always...
Page 6 - GENERAL SAFETY INSTRUCTIONS; SAFETY INSTRUCTIONS FOR THE OPERATOR; Electrical plant and unit
6 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 2 GENERAL SAFETY INSTRUCTIONS 2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR 2.1.1 ELECTRICAL EQUIPMENT 2.1.2 PERSONNEL QUALIFICATIONS 2.1.3 A SAFE WORK ENVIRONMENT 2.2 SAFETY INSTRUCTIONS FOR STAFF Keep ...
Page 7 - SAFE HANDLING OF WAGNER SPRAY UNITS; Ensure that the unit is earthed for every spraying operation.
7 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS 2.2.2 EARTH THE UNIT 2.2.3 PAINT HOSES The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or cleaning agents: Never ...
Page 8 - CLEANING; Disconnect the pneumatic supply line.; Touch hot surfaces only if you are wearing protective gloves.; /PERATETHEUNITONLYASANENTIREUNIT
8 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 2.2.4 CLEANING 2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS 2.2.6 TOUCHING HOT SURFACES 2.3 CORRECT USE De-energize the unit electrically. Disconnect the pneumatic supply line. Relieve...
Page 9 - II 2G X; )GNITIONTEMPERATUREOFTHECOATINGMATERIAL; OATOMIZETHEMATERIALUSEONLYWEAKLYOXIDIZINGGASESEGAIR
9 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 2.4.1 CORRECT USE 2.4.2 EXPLOSION PROTECTION IDENTIFICATION 2.4.3 MAXIMUM SURFACE TEMPERATURE 2.4.4 SAFETY INSTRUCTIONS 2.4 USE IN AN EXPLOSION HAZARD AREA 4HEUNITISSUITABLEFORWORKINGLIQUIDMATERIALSIN...
Page 10 - GUARANTEE PERIOD AND REGISTRATION; +2 YEARS GUARANTEE FOR PROFESSIONAL FINISHING; SCOPE OF GUARANTEE
10 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 3.2 GUARANTEE PERIOD AND REGISTRATION The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift operations in particular, or in the event of rentals it amounts to 12 ...
Page 11 - EXCLUSION OF GUARANTEE; components or spare parts that are not original Wagner parts.; ADDITIONAL REGULATIONS
11 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 3.4 EXCLUSION OF GUARANTEE Guarantee claims cannot be considered - for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product that are a ...
Page 12 - CE Certificate of Conformity
12 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 3.6 CE-CONFORMITY 398892 CE Certificate of Conformity The certificate is enclosed with this product. The certificate of conformity can be reordered from your WAGNER representative, quoting the produc...
Page 13 - DESCRIPTION
13 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 4.1 FIELDS OF APPLICATION, USING IN ACCORDANCE WITH THE INSTRUCTIONS The gun is suitable for atomising liquid materials, particularly coating materials, using the AirCoat process. 4.1.1 PROCESSIBLE M...
Page 15 - Description
15 AC 4600 Pro B_02697 A H I J K L BC D E F G M N O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 Description A Suspension hook B Shaping air regulator C Spring cover D Trigger guard E Trigger safety F Air connection G Paint connection 4.4 FUNCTIONAL DESCRIPTION...
Page 16 - STARTING UP AND OPERATING; TYPICAL AIRCOAT SPRAYING SYSTEM
16 AC 4600 Pro C D E F G K A H J L I M B B_02673 P rof essional O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 5 STARTING UP AND OPERATING 5.1.1 TYPICAL AIRCOAT SPRAYING SYSTEM A Paint-pump B Pressure air shut off valve C Pressure regulator D Air pressure regul...
Page 17 - VENTILATION OF THE SPRAY BOOTH; Risk of poisoning and burns; CAUTION; Impurities in the spraying system!; Spray gun blockage, materials harden in the spraying system; Danger to life from injection of material
17 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 5.1.2 VENTILATION OF THE SPRAY BOOTH 5.1.3 AIR SUPPLY The use of an air fi lter with the air regulator (D) ensures that only dry, clean atomising air gets into the spray gun! Dirt and moisture in the...
Page 18 - EARTHING; Explosion hazard from electrostatic sparks or flames; Heavy paint mist if earthing is insufficient!; Earth all unit components.
18 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 5.1.5 EARTHING Any material containers and the unit must be connected by a potential equalisation (earth) cable. 5.2 PREPARATION OF PAINTS The viscosity of the paints is of great importance. The best...
Page 19 - GENERAL RULES FOR HANDLING THE SPRAY GUN; Cleaning agent in the air duct!; Functional faults caused by swollen seals; Unintentional putting into operation!
19 AC 4600 Pro B_02700 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 5.3 STARTING-UP Trigger safety catch in on (safe) position Air Material 5.3.1 GENERAL RULES FOR HANDLING THE SPRAY GUN ➞ Observe general safety instructions in chapter 2. SIHI_0005_GB CAUTION...
Page 20 - PREPARATION FOR STARTING UP; Wear antistatic protective gloves:
20 AC 4600 Pro B_02261 x O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 5.3.2 PREPARATION FOR STARTING UP SIHI_0135_GB WARNING Operating the gun with a coating material with a temperature higher than 43°C; 109.4°F Burns from hot surface (to 60°C; 140°F) Wear ...
Page 21 - WORKS
21 AC 4600 Pro B_00071 B_02262 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 5.4 WORKS 5.4.1 START-UP FOR SPRAYING 1. Start up with material supply set to approx. 8 MPa; 80 bar; 1160 psi operating pressure2. Spray (release trigger safety catch and pull trigger...
Page 22 - CHANGING THE AIRCOAT NOZZLE; until all remaining paint has been dissolved.; Defective AirCoat nozzle!; Insufficient paint application quality
22 AC 4600 Pro B_02261 x A B C D B_02701 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 5.4.3 CHANGING THE AIRCOAT NOZZLE 1. Relieve spray gun and unit pressure.2. Secure gun with trigger safety catch.3. Screw off the union nut (A).4. Remove air cap (B).5. Pres...
Page 23 - CLEANING AIRCOAT NOZZLE; Take care that the nozzle fi tted is correctly (see fl at side X).
23 AC 4600 Pro B_02261 x A B C D B_02702 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 5.4.4 CLEANING AIRCOAT NOZZLE For disassembly and assembly of AirCoat nozzles see chapter 5.4.3. The AirCoat nozzle (C) can be placed into a cleaning solvent which has been ...
Page 24 - MAINTENANCE; Observe; safety instructions; Risk of injury and damage to the equipment
24 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 6.0 MAINTENANCE ➞ Observe general safety instructions in chapter 2. The spray gun and the unit must be cleaned every day. The cleaning solvent used for this must be suitable for the spray material. C...
Page 25 - FINISHING WORK AND CLEANING; Danger to life from flying parts and burns; Explosive atmosphere!
25 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 Note: Methylene chloride is not recommended as a fl ushing or cleaning solvent with this gun or any system components. 1. Relieve spray gun and unit pressure.2. Secure gun with trigger safety catch.3...
Page 26 - REPLACING THE MATERIAL HOSE OR AIR HOSE; Counterhold
26 AC 4600 Pro B_02703 B C A D B_02704 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 6.2 REPLACING THE MATERIAL HOSE OR AIR HOSE 1. Finishing work and cleaning.2. Relieve spray gun and unit pressure.3. Secure gun with trigger safety catch. Material hose 4. Pla...
Page 27 - B E S T E L L N U M M E R D O C 3 9 4 8 7 0
27 AC 4600 Pro 27 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 B E T R I E B S A N L E I T U N G AU S G A B E 0 1 / 2 0 0 8 B E S T E L L N U M M E R D O C 3 9 4 8 7 0
Page 28 - CHANGING OR CLEANING FILTER INSERT
28 AC 4600 Pro B_02705 A C B D E "? X O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 6.3 CHANGING OR CLEANING FILTER INSERT Counterhold Description Key Dwrench size Key Ewrench size AC 4600 Professional NPS 1/4“ 13 mm0.51 inch 17 mm0.67 inch Loosen Loosen C...
Page 29 - Put handle tube with female hexagon on swivel and screw from
29 AC 4600 Pro B_02704 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 1. Finishing work and cleaning.2. Relieve spray gun and unit pressure.3. Secure gun with trigger safety catch.4. Losen complete swivel by hand through turning at the handle tube (C) and drive...
Page 30 - REPLACING PARTS ON THE VALVE ROD; Damage to seals and sealing surfaces
30 AC 4600 Pro B_02706 5 2 3 4 18 50 51 52 53 34 21 22 19 20 A B 10 11 12 83 100 101 102 85 5 Nm ±1 3.69 lbft 87.9 mm ±0.15 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 6.4 REPLACING PARTS ON THE VALVE ROD 6.4.1 DISASSEMBLING 1. Finishing work and cleaning.2....
Page 31 - REPLACEMENT OF VALVE ROCKER SEALS; the trigger guard moves easily.; Note; and
31 AC 4600 Pro B_02268 21 22 35 84 50 51 52 53 B_02274 B_02688 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 6.4.2 REPLACEMENT OF VALVE ROCKER SEALS 1. Support valve tappet (50) with single open-end wrench with wrench size 13 mm; 0.51 inches and unscrew cover ...
Page 32 - REPLACING THE NOZZLE SEAL; Defective nozzle seal!; Do not clean the nozzle seal with sharp-edged objects.
32 AC 4600 Pro B_02707 17 16 14 (F) 13 36 33 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 6.5 REPLACING THE NOZZLE SEAL 1. Finishing work and cleaning.2. Relieve spray gun and unit pressure.3. Secure gun with trigger safety catch.4. Unscrew the union nut with...
Page 33 - Forming air and atomizer air not separate!
33 AC 4600 Pro B_02708 14 (F) 13 36 33 / 0 1 2 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 1. Finishing work and cleaning.2. Relieve spray gun and unit pressure.3. Secure gun with trigger safety catch.4. Unscrew the union nut with nozzle guard (33).5. Remove...
Page 34 - Functional fault
34 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 Functional fault Cause Remedy see chapter Insuffi cient material discharge Nozzle too small Select larger nozzle 9 Material pressure to low Increase material pressure Filter of gun or high-pressure f...
Page 35 - ACCESSORIES
35 AC 4600 Pro B_02276 9.1 9.1.2 9.1.1 B_02277 B_02278 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 9.1.1 NOZZLE INSERTS RXX Part No. Description Marking Volume fl ow* Jet-ø ** 132720 Nozzle insert R11 11 0.16; 160 approx. 250; 9.84 132721 Nozzle insert R12 1...
Page 36 - Marking; Natural paint
36 AC 4600 Pro 379107 07/10 0.007-0.18 10 0 379207 07/20 0.007-0.18 20 0 379209 09/20 0.009-0.23 20 0 379309 09/30 0.009-0.23 30 0 379409 09/40 0.009-0.23 40 0 379509 09/50 0.009-0.23 50 0 379609 09/60 0.009-0.23 60 0 379111 11/10 0.011-0.28 10 0 379211 11/20 0.011-0.28 20 0 379311 11/30 0.011-0.28 ...
Page 38 - Gun fi lter rot
38 AC 4600 Pro B_02257 B_02256 "? "? "? B_02709 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 9.4 FILTER INSERT 9.3 AIR CAPS Part No. Description 394910 Air cap LV compl. (red) for low viscosity paints 394911 Air cap HV compl. (blue) for high visco...
Page 39 - MISCELLANEOUS; Nozzle cleaning brush; SWIVELS; Swivel for air connection G1/4“
39 AC 4600 Pro B_02685 B_02686 B_02712 B_02687 B_02713 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 9.7 MISCELLANEOUS Part No. Description 9997001 Nozzle cleaning brush 394942 Service set AC 4600 Professional 394904 Conversion kit 16 MPa; 160 bar; 2320 ps 394...
Page 40 - SPARE PARTS; HOW TO ORDER SPARE PARTS?; Part Number, description and quantity; Note to column „K“ in the following spare parts lists.; : No liability is assumed for wearing parts
40 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 10 SPARE PARTS 10.1 HOW TO ORDER SPARE PARTS? SIHI_0004_GB WARNING Incorrect maintenance/repair! Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by s...
Page 41 - SPARE PARTS LIST AC4600 PROFESSIONAL
41 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 10.2 SPARE PARTS LIST AC4600 PROFESSIONAL Spare parts list AC 4600 Professional Pos K Qty Part No. Description 1 1 394150 AC 4600 Professional; NPSM1/4“ (blue) compl. 1 1 394151 AC 4600 Professional;...
Page 42 - Detail B; Mounting materials; Vaseline white PHHV II
42 AC 4600 Pro B_02749 5 2 3 8 82 24 35 36 36 36 23 22 20 21 14 15 16 13 17 64 65 66 67 68 70 69 B 84 1 6 80 55 56 57 58 59 60 61 62 63 4 18 50 51 52 53 34 19 10 11 12 83 85 5 Nm ±1 3.69 lbf t 101 102 100 O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 Detail B ...
Page 43 - Pos
43 AC 4600 Pro O P E R AT I N G M A N UA L E D I T I O N 0 6 / 2 0 1 2 PA R T N O. D O C 3 9 4 8 7 1 Spare parts list AC 4600 Professional Pos K Qty Part No. Description 52 ✭ ◆ 1 179395 Seal 53 ✭ ◆ 1 394322 Cap 55 ● 1 394336 Nozzle body 56 ◆ ● 1 128327 Sealing nipple 57 ◆ ● 1 132516 Nozzle screw con...
Page 48 - WWWWAGNERGROUPCOM
C E R T I F IE D /RDERNUMBER 'ERMANY*7!'.%2'MB(/TTO,ILIENTHAL3TR0OSTFACH$-ARKDORF4ELEPHONE 4ELEFAX %-AILSERVICESTANDARD WAGNERGROUPCOM 3WITZERLAND*7!'.%2!')NDUSTRIESTRASSE0OSTFACH#(!LTSTËTTEN4ELEPHONE 4ELEFAX %-AILREPCH WAGNERGROUPCH WWWWAGNERGROUPCOM 394871
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