Page 2 - Attention: Danger of injury by injection!; AirCoat units develop extremely high spraying pressures.
2 Finish 230 AC Compact GB Warning! Attention: Danger of injury by injection! AirCoat units develop extremely high spraying pressures. Be safety conscious! 1 2 3 Never put your fingers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or a...
Page 3 - Contents
Finish 230 AC Compact 3 GB Contents Contents Page 1. Safety regulations for AirCoat Spraying ............................... 4/5 1.1 Explanation of symbols used .............................................................. 4 1.1 Earthing Instructions ...................................................
Page 4 - Safety regulations for AirCoat spraying; Explanation of symbols used; HAZARD: INjECTION INjuRy
4 Finish 230 AC Compact GB Safety Regulations 1. Safety regulations for AirCoat spraying 1.1 Explanation of symbols used This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attent...
Page 5 - HAZARD: EXPLOSION OR FIRE; HAZARD: EXPLOSION HAZARD DuE TO; HAZARD: HAZARDOuS VAPORS
Finish 230 AC Compact 5 GB Safety regulations HAZARD: EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite. Severe injury and/or property damage can occur. PREVENTION: • Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of fl...
Page 6 - Earthing Instructions; General Description; System Diagram
6 Finish 230 AC Compact GB Safety Regulations General Description 1.2 Earthing Instructions Electric models must be earthed. In the event of an electrical short circuit, earthing reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a ...
Page 7 - Setup
Finish 230 AC Compact 7 GB Setup 3. Setup Use this procedure to set up the spray system. 1. Make sure the diaphragm pump ON/OFF switch and the compressor ON/OFF switch are in the OFF position. 2. Make sure the pressure control knob is turned fully counterclockwise to its lowest pressure setting. 3. ...
Page 8 - Operation; Preparing to Prime
8 Finish 230 AC Compact GB Operation 4. Operation Use the following procedures to operate the spray system. 4.1 Preparing to Prime 1. Fill the inlet valve with water or with a light household oil. 2. Make sure that the PRIME/SPRAY valve is set to PRIME and that the pressure control knob is turned co...
Page 9 - Priming with Optional Suction Set
Finish 230 AC Compact 9 GB Operation 1c 1d 4.3 Priming with Optional Suction Set (P/N 0508194A) 1. Attach the suction set to the pump. a. Remove the hopper return tube fitting. Screw the suction set return tube fitting into the return tube port on the side of the pump. i Do not over-tighten. Hand ti...
Page 10 - Spraying; Spraying in AirCoat mode; Spraying in Airless Mode
10 Finish 230 AC Compact GB Spraying 5. Spraying The AirCoat spray system has two different painting modes. The AirCoat mode is used for fine finish work with low to medium viscosity materials (oil, stains, lacquers, etc...). The airless mode is used for general painting with high viscosity material...
Page 11 - Pressure Relief Procedure; Spraying Technique
Finish 230 AC Compact 11 GB Spraying Spraying Technique 5.3 Pressure Relief Procedure Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup....
Page 12 - Cleanup; Overnight Storage; Clearing the Paint Hopper
12 Finish 230 AC Compact GB Cleanup 7. Cleanup 7.1 Overnight Storage Shutdown 1. Turn the pressure control knob counterclockwise to the minimum setting. 2. Turn the PRIME/SPRAY valve to PRIME. 3. Move the pump ON/OFF switch to the OFF position. 4. Move the compressor ON/OFF switch to the OFF positio...
Page 13 - Clearing the Spray Hose; Maintenance; Removing and Cleaning the Inlet Valve
Finish 230 AC Compact 13 GB Cleanup Maintenance 7.5 Clearing the Spray Hose 1. Turn the pressure control knob counterclockwise to the minimum pressure setting. 2. Turn the PRIME/SPRAY valve to SPRAY. 3. Unlock the spray gun trigger. 4. Carefully trigger the gun with the spray tip removed against the...
Page 14 - Removing and Cleaning the Outlet Valve; Electrical Schematic
14 Finish 230 AC Compact GB Maintenance Electrical Schematic 8. Tighten the outlet valve nut (a) securely with an adjustable wrench. Do not over-tighten. (b) (a) (c) (d) (e) (f ) (g) i Wear on the ball is almost impossible to detect visually. To test for a worn outlet valve assembly, turn the pressu...
Page 15 - Problem
Finish 230 AC Compact 15 GB Troubleshooting Problem A. The unit does not start up. B. The pump starts up but does not draw in paint when the PRIME/SPRAY valve is set to PRIME. C. The pump draws up paint but the pressure drops when the gun is triggered. D. The paint pattern is tailing. E. The thermal...
Page 16 - Spare part diagram • Main assembly
16 Finish 230 AC Compact 16 17 18 19 1 2 5 3 4 8 10 11 12 14 15 20 22 23 24 13 9 6 7 21 28 2627 25 29 3031 32 0524475 (model 0524009) 0524520 (model 0524019) Spare part diagram • Main assembly Item Part # Description 1 0524386 Power cord (model 0524009) 0524520 Power cord (model 0524019) 2 0551980 L...
Page 20 - CH
20 Finish 230 AC Compact www.wagner-group.com A J. Wagner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich Tel. +43/ 2235 / 44 158 Telefax +43/ 2235 / 44 163 [email protected] DK Wagner Wagner Scandinavia A/S Helgeshøj Allé 282630 Taastrup Denmark Tel. +45/43/ 27 18 18 Telefax +45/43/ 43 ...
Page 23 - WAGNER Finish 230 AC Compact; Konformitätserklärung
Finish 230 AC Compact 23 23 Finish 230 AC Compact J. Wagner GmbH Otto Lilienthal-Str.18 D-88677 Markdorf WAGNER Finish 230 AC Compact EN ISO 12100-1/-2, EN 1953 :1998+A1 :2009, EN 60204-1 :2007, EN 55014-1:2006, EN 55014-2 :1997, EN 61000-3-2 :2005, EN 61000-3-3 :1994 BGR 500 /2/ Kapitel 2.29, 2.36 ...