Wagner 505 - Manuals

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Manual

Manual Wagner 505

Summary

Page 2 - CONTENTS; General Description; Specifications

2 CONTENTS General Description ....................................................... 2Safety Precautions ...................................................... 3-6Extension Cord ............................................................... 7Grounding Instructions ...................................

Page 3 - SAFETY PRECAUTIONS; WARNING; CAUTION

3 SAFETY PRECAUTIONS This manual contains information which must be read and understood before using the equipment. When you come to anarea which has one of the following symbols, pay particular attention and make certain to heed the safeguard. WARNING Important safety information indicates a hazard...

Page 4 - PREVENTION

4 WARNING PREVENTION HAZARD • Maximum operating range of the gun - 2500 PSI fluid pressure. • NEVER aim the gun at any part of the body. • NEVER allow any part of the body to come in contact with the fluid stream. DO NOT come in contact with a fluid stream created by a leak in the fluid hose. • NEVE...

Page 5 - HAZARD

5 Explosion or fire - Solvent and paint fumes can explode or ignite, causing property damage and or severe injury. WARNING HAZARD PREVENTION • Exhaust and fresh air introduction must be provided to keep the air within the spray area free from accumulationof flammable vapors. • Avoid all ignition sou...

Page 7 - Grounding Instructions; Extension Cord

7 NOTE: More than 100 feet of extension cord is not recommended. Use more paint hose, not moreextension cord. Shorter extension cords will assuremaximum electrical power for proper operation. Grounding Instructions This product must be grounded. In the event of an electricalshort circuit, grounding ...

Page 8 - Pressure Relief Procedure

8 Pressure Relief Procedure Follow this procedure after the unit is assembled and before any operation which involves the spray gun such aschanging tips or accessories, or cleaning and maintenance. 1. Make sure PRESSURE CONTROL KNOB is at its lowest setting ( counte rclockwise). 2. Turn PRIMING KNOB...

Page 9 - ASSEMBLE CART

9 Pail Bracket SET-UP Figure 3B - Attaching Cart Handle Bolt, washer and wing nut Cart Handle ASSEMBLE CART 2. Attach cart handle (3). Face the hose hook toward the front of the unit. Use two bolts, washers and wing nuts(4), tightening securely. See Figure 3B. Figure 2 – Cart Assembly Diagram 4 2 To...

Page 10 - ATTACH TIP TO GUN; NOTE

10 SET-UP 1. Lock gun. See Figure 4. Figure 4 - Gun in Locked & Unlocked Position ATTACH TIP TO GUN 2. If spray tip is not pre- assembled, (See Figure 5) insert tip (1) into tip guard, (2) and turn 90 ° coun- ter clockwise to spray position (arrow pointing away from gun). Cylinder of tip forms a...

Page 11 - ATTACH RETURN HOSE; ATTACH PAINT HOSE

11 SET-UP ATTACH RETURN HOSE 1. Be sure motor switch is turned OFF . 2. Screw brass fitting of return tube into upper port onside of pump. (The brass fitting is located in theliterature set.) Tighten firmly by hand. See figureabove. 3. Press return tube (small tube) to brass fitting andfasten with c...

Page 12 - PRIMING; PREPARE TO PRIME

12 PRIMING 1. Lay unit back on its handle so inlet valve is facing up. Fill inlet valve with water or light household oil. 2. Make sure Prime/Spray Knob is in Prime A position and Pressure Knob is turned to the lowest pressure.(Counter clockwise) See Figure 11. Turn unit on. Pressure Control Knob Pr...

Page 13 - PRIME THE PUMP; ATTACH SUCTION SET

13 Figure 17 - Attaching Paint Pail Handle PRIME THE PUMP 1. Attach Suction Tube to inlet valve and tighten firmly by hand. See Figure 15. Be sure threads are straight so the fitting turns freely without binding. Figure 15 - Attaching Suction Tube 2. Place suction tube and return tube in paint. See ...

Page 15 - SPRAYING; PRACTICE FIRST

15 SPRAYING Figure 24 - Paint Tailing Pattern GOOD SPRAY PATTERN PRACTICE FIRST 1. Be sure paint hose is free of kinks and clear of traffic or objects with sharp cutting edges. 2. Return PRESSURE CONTROL KNOB to its lowest setting ( counter clockwise). Figure 21. 3. Turn PRIMING KNOB to SPRAY B posi...

Page 16 - SPRAYING TECHNIQUE

16 SPRAYING 1. The key to a good paint job is an even coating over the entire surface. With spray painting, this is done byusing even strokes, with your arm moving at a con-stant speed and keeping the spray gun a constantdistance from the surface. 2. In most cases, the best spraying distance is 10 t...

Page 17 - If Spray Tip Becomes Clogged

17 5. The spray gun should be triggered off at the end of each stroke and on again at the beginning of the next.This avoids paint buildup at the end of the strokewhich may result in runs and sags. Triggering at theend of the stroke also saves paint and results in abetter looking job. See Figure 28. ...

Page 18 - Continued from page 17; Suction Set Screen

18 Figure 32 - Remove And Clean Screen SPRAYING Continued from page 17 Cleaning The Spray Gun Filter The spray gun includes a filter to catch particles beforethey reach the spray tip. If this filter becomes clogged orobstructed it will reduce the flow of paint, changing thespray pattern and possibly...

Page 19 - CLEAN UP

19 SHORT-TERM/OVERNIGHT STORAGE Shut-down 1. Lock the gun and reduce the pressure. Turn the sprayer to prime A and shut it off. Unplug sprayer. Leave the suction set in the paint. Refer to PressureRelief Procedure. 2. For latex materials only , pour 1/2 cup water slowly on the top of the paint to pr...

Page 20 - CLEANUP

20 Do not allow paint to build up onthe motor. Overheating of the motor will result. Do not allow flammable solvents tocome in contact with the motor, which could ignite. NOTE: You will need an extra bucket with cleaning solution, a toothbrush, an adjustable wrench andrags. CLEANUP WARNING SHUT DOWN...

Page 23 - MAINTENANCE; Cleaning and Servicing Outlet Valve; CLEANING VALVES; Removing and Cleaning Inlet Valve

23 MAINTENANCE 4. Thoroughly clean the valve assembly with solventand brush. 5. A properly seated valve filled with water and heldvertically will not drip out the bottom of the valve. Ifyou have properly cleaned the valve and water dripsout the bottom, the valve is worn and needs to bereplaced. 6. I...

Page 25 - OPTIONAL HOPPER ASSEMBLY; CONVERTING SPRAYER FOR HOPPER OPERATION; Cleaning Hopper Unit

25 OPTIONAL HOPPER ASSEMBLY CONVERTING SPRAYER FOR HOPPER OPERATION Hopper Return Tube Hopper Figure 49 - Optional Hopper 4. Screw in the plastic return tube fitting into the paintpump port that the brass fitting was removed from.Attach hopper return tube to the fitting where thesuction set return t...

Page 26 - TROUBLE SHOOTING

26 Problem Cause Remedy Sprayer does not start up. Sprayer not plugged in. Plug in. ON/OFF switch OFF. Flip switch to ON. Blown fuse in circuit. Replace fuse. No voltage or low voltage Test power supply voltage. at wall plug. Unit turned off under pressure. Turn Prime/Spray Knob to Prime position. D...

Page 28 - Parts Diagram – Final Assembly

28 ITEM PART NO. DESCRIPTION QTY. Parts Diagram – Final Assembly 1 0288478 Grip, Handle 1 2 0270357 Handle, Cart 1 3 9821503 Washer, Lock 4 4 9810111 Nut, Wing 2 5 0270356 Cart Assembly 1 6 0270359 Wheel 2 ITEM PART NO. DESCRIPTION QTY. 1 2 3 4 5 6 7 4 3 8 9 10 11 9 7 0275728 Cap, Hub 2 8 0270358 Br...

Page 29 - Parts Diagram – Paint Pump Assembly

29 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 1 0281113 Valve, Inlet Assembly 1 (includes item 12) 2 0089564 Cap, Outlet Assembly 1 3 9970103 Washer, Sealing, Copper 2 4 0047485 Spring, Outlet 1 5 0093635 Ball, 6mm, Carbide 1 6 0090348 Seat, Ball, Outlet Assembly 1 Parts Diagram –...

Page 30 - Parts Diagram – Suction Set Assembly

30 1 2 3 9 12 11 10 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 7 0270371 Housing, Filter 1 8 0270369 Filter 1 9 0090621 Washer 1 10 0088715 Fitting, Return Hose 1 11 0089096 Clamp 1 12 0270363 Tubing, Return 1 1 0270133 Suction Tube Complete 1 (Includes Items 2 thru 10) 2 0090622 ...

Page 31 - Accessories; Parts Diagram – Optional Hopper Assembly

31 1 7 3 4 5 6 Accessories Part DescriptionNumber 0153000 Hose, 25' x 3/16", Grounded 0153001 Hose, 50' x 3/16', Grounded 0093896 Hose Connector 0149018 G-09 Spray Gun 0149017 G-10 Spray Gun 0089731 Gun Filter Assembly 0154675 Gun Filters, Medium/Fine 0093820 Adjustable Tip Part DescriptionNumbe...

Page 32 - Parts and Accessories; PARTS LIST

32 Parts and Accessories PARTS LIST Item Part No. Description 1 0293004 G-06 Gun Assembly 2 0089731 Filter Assembly (Includes Items 3,4,5,6) 3 0043590 Spring 4 0089694 Seal, Nylon 5 0089692 Housing Filter 6 0089959 Filter Item Part No. Description 3 4 5 2 6 1 9 10 7 8 7 0293303 Guide, Hose 8 0154782...

Page 33 - LIMITED WARRANTY

33 R Wagner Spray Tech Corporation 1770 Fernbrook LaneMinneapolis, Minnesota 55447Telephone (612) 553-7000 LIMITED WARRANTY AIRLESS PAINT SPRAY EQUIPMENT This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted to the original retail purchaseragainst defects in material and...