Vermont Casting DVT38S2 - Manuals

Page 2 - ChateauTM Decorative Gas Appliance; Table of Contents; Installation & Operating Instructions; Replacement Parts

2 Chateau™ Decorative Gas Appliance 20009543 Please read the installation & operating instructions before using this appliance. Thank you and congratulations on your purchase of a CFM Corporation ﬁreplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Fail...

Page 3 - “OFF”; Proposition 65 Warning:; PLEASE REVIEW THE FOLLOWING CAREFULLY; Locating Your Fireplace

3 Chateau™ Decorative Gas Appliance 20009543 Y D A B C E Y X LU584 Locating unit DVT38S2 3/17/04 djt This gas ﬁreplace should be installed by a qualiﬁed installer in accordance with local building codes and with current CSA-B149.1 Installation codes for Gas Burning Appliances and Equipment. For USA ...

Page 4 - Fireplace Dimensions; Fireplace specifications and framing dimensions for DVT38S2.; Finished Wall 24; If you are framing with the plan to use; Standard Framing; Critical; Framing dimensions are critical when framing for the surround; Mantel Surround Framing; Noncombustible insula-

4 Chateau™ Decorative Gas Appliance 20009543 55" (1399mm) 9 �� " (235mm) 12 �� " (311mm) 24 �� " (622mm) C L 10 �� " (267mm) 3/4" (19mm) C L 51 �� " (1299mm) * 3/4" (19mm) 34 �� " (876mm) 29 �� " (746mm) 32 �� " (829mm) 33 �� " (854mm) * 49 ��...

Page 5 - Front of Unit to Combustibles; Hearth; Combustible mantel minimum installation.; Mantel Chart; Mantel Leg; Combustible mantel leg minimum installation.

5 Chateau™ Decorative Gas Appliance 20009543 Top of Unit to Ceiling ................................ 36” (914 mm) Front of Unit to Combustibles (both sides) ... 36” (914 mm) Appliance Top Standoffs .............................................. 0” (0 mm) Bottom .........................................

Page 6 - Framing and Finishing; DVT38s2nailing flanges; Valve box assembly location.

6 Chateau™ Decorative Gas Appliance 20009543 Framing and Finishing NOTE: The valve box assembly must be installed in the same room as the ﬁreplace. 1. Choose the unit location.2. The unit is shipped with four (4) nailing ﬂanges mounted near the front corners on the side with the valve box assembly ....

Page 7 - Gas Inlet and Manifold Pressures; Minimum Inlet Pressure; Certified To; Vented Gas Fireplace; High Elevations; If marble, tile or any other noncombustible decora-; Gas Specifications; GAS

7 Chateau™ Decorative Gas Appliance 20009543 Gas Inlet and Manifold Pressures Natural LP (Propane) Minimum Inlet Pressure 5.5” w.c. 11.0” w.c. Maximum Inlet Pressure 14.0” w.c. 14.0” w.c. Manifold Pressure 3.5” w.c. 10.0” w.c. DVT38S2 Certiﬁed To ANSI Z21.50b-2005 / CSA 2.22b-2005 Vented Gas Firepla...

Page 8 - Always; Remote switch wiring diagram for R models.; Gas Control Valve; Electronic Gas Control Valve

8 Chateau™ Decorative Gas Appliance 20009543 Always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1” (25mm). Never ap-ply soap and water solution with a spray bottle. Do not use an open ﬂame for leak testing.The ﬁreplace valve must not be subjected to an...

Page 9 - General Venting; Location of Vent Termination; Honeywell ignition module.

9 Chateau™ Decorative Gas Appliance 20009543 General Venting Your ﬁreplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting components spe-ciﬁcally approved and labelled for this ﬁreplace may be used. • Venting terminals shall not be...

Page 10 - General Venting Information - Termination Location; Canadian Installations

10 Chateau™ Decorative Gas Appliance 20009543 V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED H I �� Operable Operable Fixed Closed V B CFM145aDV Termin Location5/01/01 Rev. 12/05/01 sta INSIDE CORNER DETAIL V A G N N C...

Page 11 - Termination Clearances; of Caps; Termination clearances.; General Information Assembling Vent Pipes; Canadian Installations:; The joints of the inner pipe (flue pipe) must be

11 Chateau™ Decorative Gas Appliance 20009543 Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. G = Combustible 6" (152 mm) Noncombustible 2" (51 mm) F = Combustible 6" (152 mm) Noncombustible 2" (5...

Page 12 - Horizontal Termination; Horizontal vent termination window.; Restrictor Plate Guide; Application

12 Chateau™ Decorative Gas Appliance 20009543 Horizontal Termination The vent must rise vertically a minimum of 24” (610 mm) off the top of the unit, before the ﬁrst elbow. The horizontal run may extend up to 20’ (6 m) and include a vertical rise of up to 40’ (12 m). (Fig. 14) Hori-zontal terminatio...

Page 13 - Sidewall Applications; Apply high temperature sealant or UL approved; Minimum vertical run / maximum horizontal run.

13 Chateau™ Decorative Gas Appliance 20009543 Since it is very important that the vent-ing system maintain its balance between the combustion air intake and the ﬂue gas exhaust, certain limitations as to vent conﬁgurations apply and must be strictly adhered to. The vent graph showing the relationshi...

Page 14 - Vent Opening; Vent Opening for Noncombustible Wall; Locate vent opening on wall.; Adjustable zero clearance sleeve.; If using the; Vertical height requirement.; Noncombustible Walls:; Hole opening must be 11; Sidewall Installation

14 Chateau™ Decorative Gas Appliance 20009543 STEP 2 Measure wall thickness and cut zero clearance sleeve parts to proper length (MAXIMUM 12”/305 mm). As-semble sleeve using #8 sheet metal screws (supplied). (Fig. 20) Install ﬁrestop assembly. (Fig. 30) VO584-100 Vent Opening 2/99 djt Vent Opening f...

Page 15 - Horizontal length requirement.; Sidewall Installation with; mm) hole through the exterior wall and frame as shown.

15 Chateau™ Decorative Gas Appliance 20009543 Sealing ﬁrestop gaps with high temperature sealant will restrict cold air being drawn in around ﬁre-place.STEP 8 Guide the vent terminations 8” and 11” collars into their respective vent pipes. Double check that the vent pipes overlap the collars by 2” (...

Page 16 - thru wall trim; If using; Installing the 38S2VDK Door; , Glass frame assembly; Installation Procedure; Apply high temperature sealant on surround around

16 Chateau™ Decorative Gas Appliance 20009543 FP1461 thru wall trim 3/17/04 djt 2” (51mm) 1” (25mm) Min. 1” (25mm) Min. 16 ¹⁄₄ ” x 16 ¹⁄₄ ” (413 x 413mm) Opening FP1461 Fig. 25 A 2” (51mm) thick trim is required around opening. Zero clearance sleeve is only required for combustible walls. STEP 3 Sli...

Page 17 - Applications; Restrictor plate use in straight up installation.; install brackets; Use sheet metal screws to attach brackets to existing; Set the glass frame assembly provided with your kit

17 Chateau™ Decorative Gas Appliance 20009543 Vertical Through-the-Roof Applications Use of Restrictor Plate for Vertical Venting Application The primary purpose for the vent restrictor is to regain ﬂame height under certain venting conditions as outlined below. NOTE: The joints of the inner pipe (ﬂ...

Page 18 - Restrictor plate use with horizontal offset.; Turn the burner housing upside down. Remove; Support straps for horizontal runs.; Turn rectangular restrictor plate over to partially cover; ” restrictor plate

18 Chateau™ Decorative Gas Appliance 20009543 FP1462 Fig. 31 Restrictor plate use with horizontal offset. For LP gas venting straight vertical with 20’ (6 m) or more, adjust the primary air to the burner housing as well as the fresh air to the unit by doing the following: 1. Remove glass, logs, glow...

Page 19 - Typical offset application.; Attic Installation; Installing firestop spacer.

19 Chateau™ Decorative Gas Appliance 20009543 FP1464 Fig. 33 Typical offset application. 1 + 2 + 3 + 4 = 270° Minimum 2’ (610mm) Before Any Elbow 1 2 3 4 Max. 8' (2.4m) FP1245a through the roof 90 & 45 degree • A 2’ (610 mm) vertical section must be installed before any offset. A maximum of 20’ ...

Page 20 - Minimum termination to roof clearance.; Elbow Strap; Attach straps to a structural framing member.

20 Chateau™ Decorative Gas Appliance 20009543 If an attic is above ceiling level an AIS-SK (Attic Insulation Shield) must be installed. The enlarged ends of the vent section always face downward. Min. 2' (610mm) CFM190 TTR Ternim. 2' 1/25/02 sta CFM190 Fig. 37 Minimum termination to roof clearance. ...

Page 21 - Chimney Components; Model Number

21 Chateau™ Decorative Gas Appliance 20009543 Chimney Components Horizontal Starter Kit Contains 24”-40” telescopic pipe* for minimum vertical SK8DVSK rise from collar pipe, 90° elbow, horizontal through-wall starter pipe, zero clearance sleeve, metal adhesive tape, sidewall termination and ﬁrestop....

Page 22 - Tilt the glass frame at the top away from the unit.; Operating Instructions; Glass Information; Restrictor Plate Installation; restrictor plate; Restrictor plate location.

22 Chateau™ Decorative Gas Appliance 20009543 Only glass approved by CFM Corporation should be used on this ﬁreplace. 1. Turn the ﬁreplace OFF (including the pilot).2. If the unit has been operating allow time for the components to cool. 3. Using a Phillips screwdriver, unfasten two (2) screws locat...

Page 23 - Ceramic Refractory Installation; refractory; Ceramic refractory panels.; Log, Lava Rock and Ember Placement; Log Pilot Plumbing; DVT38S2 log identification.

23 Chateau™ Decorative Gas Appliance 20009543 Ceramic Refractory Installation The ceramic refractories are fragile and should be handled with care. Due to the size of the refractories, an assistant may be helpful. 1. Using a Robertson screwdriver, remove the two (2) nuts holding each fettle to the b...

Page 24 - attach fettle; Ensure fettle is securely attached to the burner hous-; Place the ember material; Position log pilot plumbing.

24 Chateau™ Decorative Gas Appliance 20009543 LG291a attach fettle andirons 6/05 djt Andirons Fettle Burner Tubes Burner Housing LG291 Fig. 42 Ensure fettle is securely attached to the burner hous- ing and set andirons in place. 4. Place the ember material lightly, between each burner tube assembly ...

Page 25 - Position log left grate.; NOTE; : Position this log through the side with the con-; Bottom View; Use notches on bottom side of log to set in place.

25 Chateau™ Decorative Gas Appliance 20009543 8. Position the log left grate. (Fig. 47) Hold the log with your left hand with the pointed end toward the right and the ﬂat surface facing down. Set the log on the inside of the fettle toward the left over the overlay and hook the branch and the pointed...

Page 26 - Flame Characteristics; Fig. 53 Flame adjustment knob for SIT valve.; Flame & Temperature Adjustment; SIT Top Convertible; Correct pilot flame appearance.; Pilot flames; Position log front right.; Position log front upper right.

26 Chateau™ Decorative Gas Appliance 20009543 It is important to periodically perform a visual check of the pilot and burner ﬂames. Compare them to Figures 54 and 55.If the ﬂame patterns appear abnormal contact a qualiﬁed service provider for service and adjustment. Flame Characteristics LO HI Turn ...

Page 27 - Trim Installation; The right and left trim pieces have a 45° notch on the; Trim frame in place.

27 Chateau™ Decorative Gas Appliance 20009543 Trim Installation CAUTION: Allow ﬁreplace to cool if it has been in operation. Trim components: 2 each, top frame assembly, bottom trim assembly, right and left trim assem-blies. NOTE: Only one trim set is used when Vista Door is installed. NOTE: Place t...

Page 28 - FOR YOUR SAFETY READ BEFORE LIGHTING; WHAT TO DO IF YOU SMELL GAS; To Turn Off Gas To Heater; Lighting and Operating Instructions; Lighting Instructions; SIT NOVA

28 Chateau™ Decorative Gas Appliance 20009543 3. Open control access panel.4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. STOP! Read the “For Your Safety” information ﬁrst and locate the control panel before lighting. 2. For TN/TP ...

Page 29 - For Fireplaces equipped with SIT822 Gas Valve (EN or EP)

29 Chateau™ Decorative Gas Appliance 20009543 Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) A. This ﬁreplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERATING, smell all ...

Page 30 - Troubleshooting the Gas Control System; SIT NOVA 820 MILLIVOLT VALVE

30 Chateau™ Decorative Gas Appliance 20009543 Troubleshooting the Gas Control System NOTE : Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. SIT NOVA 820 MILLIVOLT VALVE Symptom 1. Spark ignitor will not light 2. Pilot will not stay lit after car...

Page 31 - SIT 822 Valve with a Honeywell Electronic Ignitor; START

31 Chateau™ Decorative Gas Appliance 20009543 SIT 822 Valve with a Honeywell Electronic Ignitor Troubleshooting the Gas Control System START • Turn Gas Supply Off• Turn On/Off Switch To Call For Heat "on" Power To Module (24V Normal) Spark Across Ignitor Sensor Gap YES YES YES • Turn Gas On ...

Page 32 - Fuel Conversion Instructions; Allow unit to cool if it has been operating.; Conversion Procedure; Remove glass frame. Refer to Glass Frame Assembly; gas conversion; Remove pilot orifice.; Slide the burner housing assembly to the left and; Use 3/8” socket to remove hex nuts holding burner

32 Chateau™ Decorative Gas Appliance 20009543 Fuel Conversion Instructions WARNING! This conversion kit shall be installed by a qualiﬁed service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the informatio...

Page 33 - Pilot Flame Adjustment; Open the control panel and remove the cover by; Remove valve regulator.

33 Chateau™ Decorative Gas Appliance 20009543 Pilot Flame Adjustment Typically, the top 3/8” or 1/2” of the thermopile should be engulfed in the pilot ﬂame. (Page 26, Fig. 54)To adjust pilot burner: 1. Remove pilot adjustment cap located on valve.2. Adjust pilot screw to provide properly sized ﬂame....

Page 34 - Conversion to Natural Gas; Table 1 Injector Orifice Size Matrix; Conversion to LP; Maintenance; Burner and Burner Compartment; Cleaning the Standing; If repair is necessary, it should; Cleaning Electronic Ignition System

34 Chateau™ Decorative Gas Appliance 20009543 Conversion to Natural Gas Kit # Burner 20009164 Burner Housing/ Burner Burner Input (BTU/hr) Model Housing Part # Pilot* Part # Tube Part # Tube Part # Min. Max. DVT38S2RP/EP #38 20009310 #38 20009310 #45 20010169 #45 20010169 45,000 56,000 (.1015”) (.10...

Page 35 - DVT38S2 Decorative Gas Appliance

35 Chateau™ Decorative Gas Appliance 20009543 CFM Corporation reserves the right to make changes in design, materials, speciﬁcations, prices and discontinue colors and products at any time, without notice. DVT38S2 Decorative Gas Appliance 1a 1b (2) 1e 1 2 3 6 7a 8 9a,b 10a,b 11a,b 12a,b �� ...

Page 37 - Fuel Conversion Kits

37 Chateau™ Decorative Gas Appliance 20009543 DVT38S2 (continued) Ref. Description DVT38 20. Glass Frame Assembly (2 per ﬁreplace) 20009215 21. Knob Extension Pilot/Stat 10000166 22. Knob Extension HI/LO 10000165 23. Pilot Indicator 20005908 24. Ignitor Module 20005909 25. Pilot Indicator Plug 20006...

Page 38 - Accessories; Remote Controls; Model; Full Surround Mantel; ” and attach the control box; Chateau Full Surround Mantel framing.; A framing stud is allowed to be placed on

38 Chateau™ Decorative Gas Appliance 20009543 Accessories Remote Controls Optional remote control units are available to control different functions of the appliance. Model Function(s) Controlled RC1 On/ Off RC2 On/Off and Temperature IMTFK Wall-mounted Thermostat Control (For use in Canada ONLY) Fu...

Page 39 - IF WARRANTY SERVICE IS NEEDED...; ) Contact your supplier. Make sure you have your warranty,; LIMITED LIFETIME WARRANTY; PRODUCT COVERED BY THIS WARRANTY

39 Chateau™ Decorative Gas Appliance 20009543 BASIC WARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date of purchas...

Page 40 - Efficiency Ratings; CFM Corporation

Efﬁciency Ratings Model EnerGuide Ratings Fireplace Efﬁciency (%) DVT38S2RN 47.1 DVT38S2RP 47.1 DVT38S2EN 48.2 DVT38S2EP 48.2 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 800-668-5323 • www.cfmcorp.com CFM Corporation