Vermont Casting DV360 - Manuals

Page 2 - DV360/580 Series Direct Vent Gas Fireplace; Table of Contents

2 DV360/580 Series Direct Vent Gas Fireplace 20010667 Table of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation ﬁreplace. IMPORTANT: Read all instructions and warnings carefully before start...

Page 3 - Installation & Operating Instructions; Proposition 65 Warning:; PLEASE READ THE FOLLOWING CAREFULLY; Locating Your Fireplace

3 DV360/580 Series Direct Vent Gas Fireplace 20010667 Installation & Operating Instructions This gas appliance should be installed by a qualiﬁed installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit...

Page 4 - Fireplace Dimensions (Installed as Top Vent); Fireplace specifications and framing dimensions.; Framing Dimensions

4 DV360/580 Series Direct Vent Gas Fireplace 20010667 Fireplace Dimensions (Installed as Top Vent) 2261b DV360 Specs - top vent 1/25/00 djt S - Rough Opening Width Rough Opening Height Electrical Access Rough Opening Depth Gas Line Access V V W K U T H I J P Q K O N F D E G G A C R M L B Recessed Na...

Page 5 - Fireplace Dimensions (Installed as Rear Vent)

5 DV360/580 Series Direct Vent Gas Fireplace 20010667 Fireplace Dimensions (Installed as Rear Vent) 2261a DV360 Specs rear vent 1/25/00 djt H R - Rough Opening Width Gas Line Access Rough Opening Height Electrical Access Rough Opening Depth U U V T J S I J P O N M G F D E G A C Q L K B Recessed Nail...

Page 6 - Clearance to Combustibles; Combustible mantel minimum installation.; Hearth; Mantel; Combustible mantel leg minimum installation.

6 DV360/580 Series Direct Vent Gas Fireplace 20010667 Clearance to Combustibles Top of unit to ceiling ................................. 36” (914 mm)Front of unit to combustibles ................... 36” (914 mm)Appliance Top of standoff ....................................... 0” (0 mm) Bottom .........

Page 7 - Framing And Finishing; Flange Location for; Final Finishing; side nailing flange; Adjustable Drywall Strip; Certified To; Gas Specifications; GAS; Gas Inlet and Manifold Pressures

7 DV360/580 Series Direct Vent Gas Fireplace 20010667 Framing And Finishing Check ﬁreplace to make sure it is levelled and properly positioned. To mount the appliance: Choose the location. DV360 (Fig. 5) 1. This unit comes with four (4) ﬂanges pre-mounted on both sides of the ﬁreplace to allow two d...

Page 8 - High Elevations; INSTA VENT FREE; Typical gas supply installation.; Remote ON/OFF Switch Installation; Attach the wire to the ON/OFF switch and install; Remote switch; Remote switch wiring diagram for R models.; Alternate Switch Location; alternate; Alternate switch location.

8 DV360/580 Series Direct Vent Gas Fireplace 20010667 High Elevations Input ratings are shown in BTU per hour and are certiﬁed without deration for elevations up to 4,500 feet (1,370m) above sea level.For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the curre...

Page 9 - Electronic Gas Control Valve; This appliance may be fitted with a Synetek ignition; POWER CORD; SIT822 Valve with Synetek electronic control wiring diagram.

9 DV360/580 Series Direct Vent Gas Fireplace 20010667 EB-1 Electrical Box The ﬁreplace, when installed, must be electrically connected and grounded in accordance with local codes or, in the ab-sence of local codes, with the current CSA C22.1 Canadian Electrical Code.For USA installations, follow the...

Page 10 - Optional Top Vent Application; Secure flue cover to back of flue outlet. Be sure to; Remove screws from outer collar adapter.; Outer Collar Adapter; Remove flue cover and flue pipe.; CAUTION: Remove insulation. Insulation extends; Replace flue cover and flue pipe.; Outer Collar Adapter; Complete conversion.

10 DV360/580 Series Direct Vent Gas Fireplace 20010667 Optional Top Vent Application The DV360/580 ﬁreplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit follow-ing the steps below.1. Remove the 10 screws securing outer collar adapter to ﬁreplace. (Fig. 11) 2. S...

Page 11 - General Venting; • Venting terminals shall not be recessed into a wall or; Location of Vent Termination

11 DV360/580 Series Direct Vent Gas Fireplace 20010667 General Venting Your ﬁreplace is approved to be vented either through the side wall, or vertical through the roof.• Only CFM Corporation venting components spe-ciﬁcally approved and labelled for this ﬁreplace may be used. • Venting terminals sha...

Page 12 - General Venting Information - Termination Location; Canadian Installations

12 DV360/580 Series Direct Vent Gas Fireplace 20010667 Fig. 15 Vent termination locations. V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED H I �� Operable Operable Fixed Closed V B CFM145aDV Termin Location5/01/01 Rev. ...

Page 13 - Termination clearances.; General Information Assembling Vent Pipes; Flex Vent Pipes; flex vent; Apply high temperature sealant to 4” and 7” pipes.; Outside Corner; Termination Clearances; with no side wall; of Caps

13 DV360/580 Series Direct Vent Gas Fireplace 20010667 Fig. 16 Termination clearances. General Information Assembling Vent Pipes Canadian Installations The venting system must be installed in accordance with the current CSA-B149.1 installation code. USA Installations The venting system must conform ...

Page 14 - Twist Lock Pipes; How to Use the Vent Graph; ertical dimension form the fl; Rear Wall Vent Application

14 DV360/580 Series Direct Vent Gas Fireplace 20010667 Twist Lock Pipes When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent sectio...

Page 15 - Rear Vent Top View, Corner Installation; Rear Wall Vent Installation; When using flex vent, the opening will have to; Noncombustible Walls:; Hole opening should be 7; Vent Opening; Vent Opening for Combustible Walls; Locate vent opening on wall.; Adjustable zero clearance sleeve.; Rear vent no elbows; Rear Vent Top View

15 DV360/580 Series Direct Vent Gas Fireplace 20010667 FP836 Rear Vent-Top View 11/21/98 Rear Vent Top View, Corner Installation FP836 Fig. 21 Rear vent application, one 45° elbow. Rear Wall Vent Installation Twist Lock Pipe Step 1 Locate and cut the vent opening in the wall.For combustible walls ﬁr...

Page 16 - Side View Vent Termination; Side view of final unit location.; Rear Wall Vent Installations -; Follow Steps 1 and 2 on Page 15.; Grasp the vent pipe close to the collar and bend to; There must be a 1/2” rise per foot length.; Vertical Sidewall Application; • The maximum number of 90° elbows per side wall

16 DV360/580 Series Direct Vent Gas Fireplace 20010667 FP1005 Side View Vent Termination 1/25/00 djt Finished Wall Vent Termination FP1005 Fig. 24 Side view of ﬁnal unit location. Rear Wall Vent Installations - Flex Vent Pipe Follow Steps 1 and 2 on Page 15. Step 3 Install the 4” (102 mm) ﬂex vent p...

Page 17 - • If a 90° elbow is used in the horizontal vent run; Maximum horizontal run with no rise.; Maximum vent run with elbows.; • For each 45° elbow installed in the horizontal run,; Maximum elbow usage.

17 DV360/580 Series Direct Vent Gas Fireplace 20010667 3 x 90° Elbows 3 x 90° Elbows FP1176 Fig. 27 Maximum three (3) 90° elbows per installation. • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36” (914 mm). (Fig. 29, 30) This d...

Page 18 - Vertical Sidewall Installation; Hole opening must be 7

18 DV360/580 Series Direct Vent Gas Fireplace 20010667 Vertical Sidewall Installation Twist Lock Pipe Step 1 Locate vent opening on the wall. It may be necessary to ﬁrst position the ﬁreplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut ope...

Page 19 - Horizontal length requirement.; spacer springs; Install spacer springs.; Install the 4” flex then 7” flex to the termination.; Bend flex vent at 90° so horizontal portion is 6

19 DV360/580 Series Direct Vent Gas Fireplace 20010667 Step 7 Apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4” and 7” collard into their respective vent pipes. Double check that the vent pipes over...

Page 20 - Below Grade Installation; Top Vent; Below grade installation.; Snorkel; Snorkel installation, recessed foundation.

20 DV360/580 Series Direct Vent Gas Fireplace 20010667 Below Grade Installation When it is not possible to meet the required vent ter-minal clearances of 12” (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178 mm) below grade level. The 7” (178 mm) ...

Page 21 - Support straps for horizontal runs.; attic insulation shield; Upper Floor

21 DV360/580 Series Direct Vent Gas Fireplace 20010667 Max. Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Max. 10’ (3 m) Support Straps Every 3’ (.9 m) Max. Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Max. 10’ (3 m) FP1183 Fig. 40 Support straps for horizontal runs. 1234 1234 FP1179 Fig. 41 Maximum elbo...

Page 22 - Minimum termination to roof clearance.

22 DV360/580 Series Direct Vent Gas Fireplace 20010667 FP1184Typical roof/ceilingsupport apps. Typical Roof Support Application Typical Ceiling Support Application FP1184 Fig. 43 Venting supports. Min. 2' (610 mm) FP1185 Fig. 44 Minimum termination to roof clearance. TWL101a Twist Lock Pipe 2/8/99 d...

Page 23 - Vent Components; Vent components; Elbow

23 DV360/580 Series Direct Vent Gas Fireplace 20010667 584E Venting Components Telescope vent 2/25/99 djt 10/20/99 twist lock Venting Components 584G Venting Components Firestop spacer 2/25/99 djt 584H Venting components attic insulation shield 2/25/99 djt 584I vent components offset support 2/25/99...

Page 24 - Operating Instructions; ment glass will void all product warranties.; remove louvre; Tilt window frame assembly out slightly at the bot-; Window frame assembly removal.; firebox toward the front.

24 DV360/580 Series Direct Vent Gas Fireplace 20010667 Operating Instructions Glass Information Only glass approved by CFM Corporation should be used on this ﬁreplace. • The use of any non-approved replace- ment glass will void all product warranties. • Care must be taken to avoid breakage of the gl...

Page 25 - hearth Panels; Front of Unit; Hearth panel location.; Installation of Logs; Logs; Burner brackets and bends.

25 DV360/580 Series Direct Vent Gas Fireplace 20010667 DV360 H100a hearth Panels 1/27/00 djt Screw Burner Hearth Panels Grate Front of Unit H100a Screw Fig. 48 Hearth panel location. Installation of Logs Remove front glass. (Refer to “Window Frame As-sembly Removal” Section, Fig. 47) Remove logs fro...

Page 26 - Place the log overlay. Hold the overlay with the flat

26 DV360/580 Series Direct Vent Gas Fireplace 20010667 �� LG478 Log Overlay Figure 51 �� 2. Place the log overlay. Hold the overlay with the ﬂat side down and large cut out for the middle ﬂame on the right. Set the overlay on top of the burner toward the left f...

Page 27 - Place the lava rock on the; DV580 log, burner lava rock and ember placement.; Place large lava rock around the front grate.

27 DV360/580 Series Direct Vent Gas Fireplace 20010667 6. Place the log top cen- ter. Hold the log with the pointed end toward the back. Match the two holes on the bottom of the log with the two pins on the top of the log front right. (Refer to Figure 53 for pin loca-tions) Set the log and lay it in...

Page 28 - Burner Lava Rock Placement; LO; Flame adjustment knob for Honeywell valve.; Flame adjustment knob for SIT valve.; Flame Characteristics; PSE Pilot; Correct pilot flame appearance.; Inspecting the Venting System

28 DV360/580 Series Direct Vent Gas Fireplace 20010667 Burner Lava Rock Placement Place burner lava rock on the burner in front of the front logs. Do not place burner lava rock in the inside corners of the front logs. Large Lava Rock The large lava rock provided with this ﬁreplace must be placed on ...

Page 29 - Correct burner flame apperance for DV360 and DV580.

29 DV360/580 Series Direct Vent Gas Fireplace 20010667 �� Yellow Flame Red Glow Fig. 59 Correct burner ﬂame apperance for DV360 and DV580. �� Yellow Flame Red Glow LG396 DV360 DV580 LG444

Page 30 - FOR YOUR SAFETY READ BEFORE LIGHTING; Follow the gas supplier’s instructions.; To Turn Off Gas To Heater; Lighting and Operating Instructions; Lighting Instructions; Euro SIT; Lighting instructions

30 DV360/580 Series Direct Vent Gas Fireplace 20010667 3. Open control access panel.4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. STOP! Read the safety information above. 2. Turn off all electrical power to the ﬁreplace.3. For MN/...

Page 31 - For Fireplaces equipped with SIT822 Gas Valve (EN or EP)

31 DV360/580 Series Direct Vent Gas Fireplace 20010667 Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) A. This ﬁreplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERATING, s...

Page 32 - Instructions for RF Comfort Control Valve; Comfort control valve.; Shut Off Procedure; comfort valve

32 DV360/580 Series Direct Vent Gas Fireplace 20010667 Instructions for RF Comfort Control Valve The Comfort Control Valve allows remote control of temperature, fan and ﬂame appearance. NOTE: The antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is in remote...

Page 33 - Comfort Valve wiring diamgram.

33 DV360/580 Series Direct Vent Gas Fireplace 20010667 Delay Timer Mode The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes. Auto Mode In the ...

Page 34 - LED Count; Auto Path

34 DV360/580 Series Direct Vent Gas Fireplace 20010667 LED Count Service Action 8 Replace valve 7 Conﬁrm stepper motor connection exists 5 Conﬁrm fan connection exists and works 4 Conﬁrm gas type; jumper in place 3 Replace thermopiles 2 Turn fan ON NOTE: Some keys are not active. If the setting is a...

Page 35 - Local Path

35 DV360/580 Series Direct Vent Gas Fireplace 20010667 Comfort Valve System Control Sequence of Operation with Transmitter Light pilot burner Set manual switch to local or remote Release pilotstat knob Turn pilotstat knob from PILOT to ON If manual switch is set to LOCAL, did main burner light? Tran...

Page 36 - Troubleshooting - Honeywell VS8421

36 DV360/580 Series Direct Vent Gas Fireplace 20010667 Troubleshooting - Honeywell VS8421 Remove Window Frame Assembly Before Service Work START CHECK Gas Supply On ▼ ▼ ▼ ▼ ▼ Pilot Lights With Piezo Ignitor • Lockout Has Engaged. Wait 60 Seconds And Try Again. • For Spark At Electrode While Depressi...

Page 37 - Troubleshooting the Gas Control System; SYMPTOM

37 DV360/580 Series Direct Vent Gas Fireplace 20010667 Troubleshooting the Gas Control System SIT NOVA 820 Millivolt Valve NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: Before doing any gas control service work, remove glass fro...

Page 38 - START

38 DV360/580 Series Direct Vent Gas Fireplace 20010667 Troubleshooting the Gas Control System START •TURN GAS SUPPLY OFF• TURN ON/OFF SWITCH TO CALL FOR HEAT "ON" POWER TO MODULE (24V NORMAL) SPARK ACROSS IGNITOR SENSOR GAP YES YES YES • TURN GAS ON PILOT BURNER LIGHTS? SPARK STOPS WHEN PILO...

Page 39 - Normal Operation

39 DV360/580 Series Direct Vent Gas Fireplace 20010667 Troubleshooting the Gas Control System SIT 822 Valve with Synetek Electronic Control Operating Diagram Normal Operation ON/OFF Switch Closed? Safe Start Check On? 0 Sec Purge Pilot Flame Sense OK? ON/OFF Switch Opened? Pilot and Main Valve OFF? ...

Page 40 - Conversions must be completed by qualified personnel; “OFF”; Remove mounting screws, pressure regulator tower; SIT; Remove screws holding burner housing assembly

40 DV360/580 Series Direct Vent Gas Fireplace 20010667 Conversions must be completed by qualiﬁed personnel Fuel Conversion Instructions To convert the DV360/580 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “OFF” and turn gas supply OF...

Page 41 - Burner orifice replacement.; Remove manifold assembly.

41 DV360/580 Series Direct Vent Gas Fireplace 20010667 3. Using a 1/2” open end wrench remove the oriﬁces. (Fig. 67) CO102a DV360/580 Gas Conversion 1/28/00 djt Rear Burner Oriﬁce: (Refer to Conversion Kit Oriﬁce Chart) Front Burner Oriﬁce: (Refer to Conversion Kit Oriﬁce Chart) CO102a Fig. 70 Burne...

Page 42 - Front View; Remove air shutter from burner pan.; Pilot Orifice Conversion; Remove pilot orifice.; Fuel Conversion Instructions; Conversion Procedure; Depress and turn center plunger.

42 DV360/580 Series Direct Vent Gas Fireplace 20010667 CO103 Gas Conversion Air shutter 2/15/99 djt Burner Pan Shutter Retaining Screw Air Shutter CO103 Front View Fig. 71 Remove air shutter from burner pan. CO105a DV360/580 Gas Conversion Pilot 1/28/00 djt Pilot Hood Pilot Bracket CO105a Fig. 72 Re...

Page 43 - Table 1 Injector Orifice Size Matrix; NEVER test with an open flame.

43 DV360/580 Series Direct Vent Gas Fireplace 20010667 unfastening the screw on the tray to the right side of the oriﬁce. Slide the bracket/gasket assembly over the ﬁtting on the manifold toward the back with the gasket to the right. Secure the bracket/gasket as-sembly using the screw removed earlie...

Page 44 - Maintenance; Burner and Burner Compartment; Cleaning the Standing; If repair is necessary, it should be per-

44 DV360/580 Series Direct Vent Gas Fireplace 20010667 Maintenance Burner and Burner Compartment It is important to keep the burner and the burner com-partment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Rem...

Page 48 - Fuel Conversion Kits

48 DV360/580 Series Direct Vent Gas Fireplace 20010667 Ref. Description DV360 DV580 DV360/580 (continued) 69. Transformer EN/EP 7522409 7522409 70a. Ignitor Module Honeywell EN/EP 20000005 20000005 70b. Ignition Control Synetek (EN) 10007939 -- 71a. Valve - SIT 822 - EN -- 57884 71b. Valve - SIT 822...

Page 49 - Optional Accessories; Fan Kits; Fan placement; Side View; FK12 Fan Kit placement.; FK24 Fan Assembly; Method A; FK24 fan placement.; WIRING DIAGRAM

49 DV360/580 Series Direct Vent Gas Fireplace 20010667 Optional Accessories Fan Kits FK12 Fan Assembly 1. Open louvre assembly bottom.2. Install FK12 fan in back of unit between hearth sup- ports. (Fig. 79) 3. Secure fan on velcro strips.4. Power to the fan can be supplied by plugging the supply lea...

Page 50 - Remote Controls; Model; Ceramic Refractory Panels; Unit; Installation Instructions; rear ceramic support; Rear ceramic panel placement.; Decorative Bay Windows; Installation; Decorative Frame Trims; Section A

50 DV360/580 Series Direct Vent Gas Fireplace 20010667 Remote Controls Optional remote control units are available to control different functions of the appliance. Model Functions Controlled RC1 ON/OFF RC2 ON/OFF and Temperature IMTFK Wall mounted thermostat control Ceramic Refractory Panels Ceramic...

Page 52 - For Use in Mobile Homes: Model DV360RMH; Conversion Instructions; a. Units with SIT valve

52 DV360/580 Series Direct Vent Gas Fireplace 20010667 For Use in Mobile Homes: Model DV360RMH This appliance may be installed as an OEM installation in a manufactured home (US only), or a mobile home; it must be installed in accordance with the manufacturer’s instructions and the manufactured home ...

Page 53 - a) Using a Torx T20 or slotted screwdriver, remove

53 DV360/580 Series Direct Vent Gas Fireplace 20010667 a) Using a Torx T20 or slotted screwdriver, remove and save the three pressure regulator mount-ing screws (A), pressure regulator tower (B) and diaphragm (C). b) Ensure the rubber gasket (D) is properly posi- tioned and install the new Hi/ Lo pr...

Page 55 - BASIC WARRANTY; IF WARRANTY SERVICE IS NEEDED...; ) Contact your supplier. Make sure you have your; LIMITED LIFETIME WARRANTY; PRODUCT COVERED BY THIS WARRANTY

55 DV360/580 Series Direct Vent Gas Fireplace 20010667 BASIC WARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date o...

Page 56 - Efficiency Ratings; CFM Corporation

Efﬁciency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efﬁciency (%) Fan-OFF Fan-ON (AFUE%) DV360RN 53 82 83 64 DV360RP 53 83 84 64 DV360EN 53 82 83 64 DV360EP 53 83 84 64 DV360RFN 53 82 83 64 DV360RFP 53 83 84 64 DV580RN 51.1 82 83 64 DV580RP 51.1 83 84 64 DV580EN 51.1 82 83 64...