South Bend SB1017 - Manuals

For Machines Mfg. Since 8/09 Model SB1017 -3- I N T R O D U C T I O N Identification Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual. Untrained users have an increased ris...

-4- For Machines Mfg. Since 8/09 Model SB1017 I N T R O D U C T I O N Machine Specifications Model SB1017 5" x 6" Horizontal/Vertical Bandsaw Product Dimensions: Weight ..............................................................................................................................

SAFETY -6- For Machines Mfg. Since 8/09 Model SB1017 S A F E T Y Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working ...

-8- For Machines Mfg. Since 8/09 Model SB1017 S A F E T Y Additional Metal Bandsaw Safety 1. Blade Condition. A dull or damaged blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for cracks or mis...

PREPARATION For Machines Mfg. Since 8/09 Model SB1017 -9- P R E P A R A T I O N Preparation Overview The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process to follow to prepare your machine for operation. Specific steps for...

-10- For Machines Mfg. Since 8/09 Model SB1017 P R E P A R A T I O N Circuit Requirements for 110V This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage ............................... 110V/120V Cycle ........

For Machines Mfg. Since 8/09 Model SB1017 -11- P R E P A R A T I O N Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. Improper connection of the equipment-grounding wire can result in a ...

-12- For Machines Mfg. Since 8/09 Model SB1017 P R E P A R A T I O N Inventory The items listed below are optional components and are not required for bandsaw operations. Their installation and use is covered in Operation , beginning on Page 19 . Parts A and D are required for Vertical Cutting ( Pag...

For Machines Mfg. Since 8/09 Model SB1017 -13- P R E P A R A T I O N Assembly To assemble the bandsaw: 1. Attach the front and rear panels of the stand together as shown in Figure 7 with (6) M8- 1.25 x 15 hex bolts, (6) M8-1.25 hex nuts hex nuts, and (12) 8mm flat washers. Figure 7. Front and rear p...

-16- For Machines Mfg. Since 8/09 Model SB1017 P R E P A R A T I O N The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well. The downside is that it can...

For Machines Mfg. Since 8/09 Model SB1017 -17- P R E P A R A T I O N Physical Environment Electrical Installation Lighting Weight Load Space Allocation Power Connection 38" 6" Min. 19" 16¾" 35¾" W all (Drawing Not to Scale) Figure 19. Clearances. Weight Load Refer to the Machine ...

-18- For Machines Mfg. Since 8/09 Model SB1017 P R E P A R A T I O N Power Connection Electrocution or fire may occur if machine is ungrounded, incorrectly connected to power, or connected to an undersized circuit. Use a qualified electrician to ensure a safe power connection. Once your machine is s...

OPERATION For Machines Mfg. Since 8/09 Model SB1017 -19- O P E R A T I O N Operation Overview To complete a typical operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2. Checks/adjusts the V-belt position on the pulleys to ensure the correc...

-20- For Machines Mfg. Since 8/09 Model SB1017 O P E R A T I O N Controls Refer to Figures 20 – 21 and the following descriptions to become familiar with the basic controls of this machine. A. Blade Tension Knob: Adjusts the position of the upper blade wheel to apply or release blade tension. B. Gui...

For Machines Mfg. Since 8/09 Model SB1017 -21- O P E R A T I O N Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. This section breaks down blade characteristics to help the reader make an informed decision about what blade to use for a give...

-22- For Machines Mfg. Since 8/09 Model SB1017 O P E R A T I O N Tooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 23 ). Each removes material in a different manner when cutting the workpiece. Standard (or Raker) Variable Pitch (VP) Variable Pitch Positive Rake Hook (or Cl...

-24- For Machines Mfg. Since 8/09 Model SB1017 O P E R A T I O N Blade Changes Change blades when they become dull, damaged, or if the operation requires a different type of blade. To change the blade on the bandsaw: 1. DISCONNECT BANDSAW FROM POWER! 2. Raise the head of the bandsaw to the vertical ...

For Machines Mfg. Since 8/09 Model SB1017 -25- O P E R A T I O N blade selection Blade Tension Proper tension is essential to avoid vibration, twist, or`slippage on the wheels. A correctly tensioned blade provides long life, straight cuts, and efficient cutting times. The three major signs of incorr...

-26- For Machines Mfg. Since 8/09 Model SB1017 O P E R A T I O N Blade Care & Break-In Blade Care To prolong blade life, always use a blade with the proper width, set, type, and pitch for each application. Maintain the appropriate feed rate, feed pressure, and blade speed. Keep your blades clean...

For Machines Mfg. Since 8/09 Model SB1017 -27- O P E R A T I O N Blade Speed Chart Figure 32. Dry cutting blade speed chart. Copper Alloy 229~482 (70) (147) 203~213 (62) (65) 85-203 (26) (62) 220 (67) 220~534 (67) (163) 203 (62) 85 (26) 321 (98) 180~220 (54) (67) 95~213 (29) (65) 242 (75) 65~85 (20)...

-28- For Machines Mfg. Since 8/09 Model SB1017 O P E R A T I O N The downfeed pressure is controlled by the spring and handle shown in Figure 34 . To decrease downfeed pressure, twist the handle clockwise to increase spring tension. To increase downfeed pressure, twist the handle counterclockwise to...

For Machines Mfg. Since 8/09 Model SB1017 -29- O P E R A T I O N 3. Tighten the hex bolts. 4. Loosen the hex bolt on the vise jaw so the jaw can float, then match the angle of the workpiece and re-tighten the hex bolt. 5. Tighten the vise against the workpiece. Figure 39 shows the correct methods fo...

-30- For Machines Mfg. Since 8/09 Model SB1017 O P E R A T I O N Blade Guide The upper blade guide should be positioned as close to the workpiece as possible for all cutting operations. The support provided by keeping the blade guides close ensures straight cuts by keeping the blade from twisting an...

For Machines Mfg. Since 8/09 Model SB1017 -31- O P E R A T I O N 7. Place a level on the table, as shown in Figure 44 , then use the vertical stop bolt shown in Figure 45 along with the slotted table mount bracket to level the table. Figure 44. Leveling vertical setup. Figure 45. Vertical stop bolt ...

ACCESSORIES SB1298—SBL Bench Lathe Shop Clock SB1299—SBL Toolroom Lathe Shop Clock SB1300—SBL Lathe with Man These fine traditional shop clocks are constructed with a metal antique-finished frame. They are easy to read from a distance and measure 14" in diameter. Pictures just don't do them just...

MAINTENANCE For Machines Mfg. Since 8/09 Model SB1017 -33- M A I N T E N A N C E Maintenance Schedule Daily • Check/correct loose mounting bolts. • Check/correct damaged or dull saw blade. • Check/correct worn or damaged wires. • Clean/protect table. • Clean metal chips from upper and lower wheel ar...

-34- For Machines Mfg. Since 8/09 Model SB1017 M A I N T E N A N C E Figure 49. Gear box location. Gear Box Machine Storage All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section...

-36- For Machines Mfg. Since 8/09 Model SB1017 M A I N T E N A N C E 6. Adjust the tracking set screw, as shown in Figure 53 , then tighten the lower hex bolt loosened in Step 4 . — Tightening the tracking set screw will move the blade closer to the shoulder of the wheel. — Loosening the tracking se...

For Machines Mfg. Since 8/09 Model SB1017 -37- M A I N T E N A N C E The blade can be adjusted square to the vise table. A blade that is square will improve your cutting results and extend the life of your blade. To square the blade to the table: 1. DISCONNECT BANDSAW FROM POWER! 2. Separate the bla...

TROUBLESHOOTING -38- For Machines Mfg. Since 8/09 Model SB1017 T R O U B L E S H O OT I N G If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Machine does not start. 1. Power supply switched off/has incorrect voltag...

ELECTRICAL For Machines Mfg. Since 8/09 Model SB1017 -41- E L E C T R I C A L Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. I...

For Machines Mfg. Since 8/09 Model SB1017 -43- E L E C T R I C A L Wiring Diagram Hot Hot Ground Rewired for 220V 220 VAC 6-15 Plug (As Recommended) Start Capacitor 200MFD 125VAC 6 1 4 Start Capacitor 200MFD 125VAC ON/OFF Toggle Switch 5 2 36 1 4 5 2 3 Ground Neutral Hot GND Ground 110 VAC Motor 110...

PARTS -44- For Machines Mfg. Since 8/09 Model SB1017 P A R T S Table 30 28 32-1 32-2 38 39 34 188 35 36 187 67 52 53 122 49 67 31 27 157 155 156 18 22 91 37 28-1 403 404 402 401 410 409 407 18 411 A 22 18 157 91 32 A REF PART # DESCRIPTION REF PART # DESCRIPTION 18 PLW04 LOCK WASHER 3/8 53 PB38 HEX ...

For Machines Mfg. Since 8/09 Model SB1017 -45- P A R T S Cabinet Stand REF PART # DESCRIPTION REF PART # DESCRIPTION 4 PSB1017004 CABINET STAND ASSEMBLY 4-11 PSB1017004-11 FOOT PAD ASSEMBLY 4-1 PSB1017004-1 LEFT PANEL 4-12 PSB1017004-12 LIFTING HANDLE 4-2 PSB1017004-2 RIGHT PANEL 4-13 PB87M HEX BOLT...

-46- For Machines Mfg. Since 8/09 Model SB1017 P A R T S Head 73 15 45-1 45 50 20 19 46 47 54 208 207 61 17 43 50 212 51 120 50 71-1 198 113 51 412 80 103-1 214 109 103-4 103-5 72 100 120 123 2 103-2 103-3 81 90 75 104 189 93 92 3 118 59-2 59 59-1 59-3 55-3 55-1 55 55-2 3 55-4 71 90-5 90-6 90-7 90-5...

For Machines Mfg. Since 8/09 Model SB1017 -47- P A R T S Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2 PN05 HEX NUT 1/4-20 77-5 PSB1017077-5 BUSHING 3 PW06 FLAT WASHER 1/4 79 PSB1017079 BLADE TENSION KNOB BOLT 3/8-16 X 94 15 PSB1017015 TENSION ROD ASSEMBLY 80 PSB1017080 COMPRESSION...

For Machines Mfg. Since 8/09 Model SB1017 -49- P A R T S Motor & Blade Guides Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PB07 HEX BOLT 5/16-18 X 3/4 69 PB24 HEX BOLT 3/8-16 X 1-1/4 6 PN02 HEX NUT 5/16-18 72 PSB1017072 BEARING COVER 16 PSB1017016 MOTOR CORD 18G 3W 74 PK12M KEY 5 X...

-50- For Machines Mfg. Since 8/09 Model SB1017 P A R T S Switch 203-1 203-4 203 OFF 203-2 203-3 ON 203-7 203-6 76-3 76-2 76 76-1 REF PART # DESCRIPTION REF PART # DESCRIPTION 76 PSB1017076 SWITCH SHUT-OFF ASSEMBLY 203-2 PSB1017203-2 SWITCH COVER 76-1 PSB1017076-1 SWITCH SHUT-OFF PLATE 203-3 PSB10172...

For Machines Mfg. Since 8/09 Model SB1017 -51- P A R T S Machine Labels The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of these safety la...

-52- For Machines Mfg. Since 8/09 Model SB1017 N O T E S

WARRANTY & RETURNS For Machines Mfg. Since 8/09 Model SB1017 -53- W A R R A N T Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, ab...