Siemens TC12 - Manuals - manualsarea.com

Page 3 - SAFETY WARNING

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page iii Issue 10 SAFETY WARNING In the interests of health and safety, when using or servicing this equipment the following instructions must be noted and adhered to: Only skilled or instructed personnel with relevant tech...

Page 6 - TABLE OF CONTENTS

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page vi Issue 10 TABLE OF CONTENTS 1 INTRODUCTION ................................................................................................. 1 1.1 PURPOSE ................................................................

Page 9 - FIGURES; FIGURE 1 - SYSTEM DIAGRAM FOR DIGITAL OUTPUT RACK CONNECTION TO A

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page ix Issue 10 6.3.1 General ........................................................................................................ 169 6.3.2 Configuring the Integral OTU PCB ...............................................

Page 10 - TABLES

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page x Issue 10 FIGURE 29 - PHASES IN STAGES FOR EXAMPLE 6 .............................................. 127 FIGURE 30 - OUTSTATION PCB STATUS LEDS ..................................................... 133 FIGURE 31 - OUTS...

Page 11 - INTRODUCTION; DOCUMENTS

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 1 Issue 10 1 INTRODUCTION 1.1 PURPOSE This document is a guide for professional Installation and Maintenance personnel. It describes how to install, commission and maintain the TC12 Instation and Outstation. 1.2 SCOPE ...

Page 12 - ISSUE STATE AND AMENDMENTS; Section added on LMU Commissioning.; Issue 3 - Significant changes for this issue listed below

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 2 Issue 10 1.5 ISSUE STATE AND AMENDMENTS Issue 1 - First formal issue Issue 2 - Significant changes this issue are listed below: Table 3 and Table 6 Modem PCB and OTU PCB Receive threshold switch settings for –39 dBm ...

Page 16 - Instation

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 6 Issue 10 Instation The Instation comprises of one or more Traffic control computers (TCC) and one or more Instation Transmission Units (ITUs). The ITU cabinets are 32U high with grey panelling and a smoked glass fron...

Page 17 - Digital Output Rack

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 7 Issue 10 Digital Output Rack The Digital output rack contains one Instation rack Power Supply Card and between one and sixteen Digital Output boards, each capable of driving 64 LEDs at up to 30 V 25 mA. There are two...

Page 19 - Figure 2 - System Connection for two ITU Racks

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 9 Issue 10 Figure 2 - System Connection for two ITU Racks

Page 20 - TC12 Installation, Commissioning & Maintenance Handbook; INSTATION; Note; Instation Cabinet and PC without racks; Temperature and humidity requirements; The ITU will work over:

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 10 Issue 10 2 TC12 INSTATION 2.1 SPECIFICATION 2.1.1 Mains voltage ranges The Instation will work over: 98 – 132 V RMS 198 – 264 V RMS Note . The voltage range of the PC used in the Instation should be checked in the m...

Page 21 - Figure 3 - TC12 Cabinet - External Dimensions

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 11 Issue 10 2.1.5 Size and Weight Figure 3 - TC12 Cabinet - External Dimensions FRONT SIDE 585 1625 1540 875 All dimensions in mm Weight: Cabinet 111 Kg ITU Rack 8.4 Kg Digital Output Rack 8.3 Kg Note : The weight of t...

Page 22 - Safety Notes on TC12 Instation

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 12 Issue 10 2.2 INSTALLATION Safety Notes on TC12 Instation Only authorised/trained personnel are allowed to have access behind the doors/panels of the TC12 Instation Cabinet. Users/operators must not attempt to access...

Page 29 - SAFETY NOTE; TC 12 INSTATION PC INSTALLATION

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 19 Issue 10 The software installation procedure is as follows: SAFETY NOTE The PC should be plugged directly into the mains, and not via the mains distribution panel on the Instation, since the Instation has not underg...

Page 31 - If there is more than one IMD card in the PC, care should be taken to

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 21 Issue 10 (10) If the indications for the DIGI I/O and IMD cards are as expected, move across to the 'Install' menu, select the 'Yes' option and hit return. The TC12 Software will now be installed on the Hard disk of...

Page 32 - U Rack, Radial System

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 22 Issue 10 2.2.3 Systems Fault Indication Panel (SIP) The SIP (part number 667/1/22667/000) is 6U high and is screwed to the Instation racking in front of the PC. If the Audible alarm on the system fault indication pa...

Page 33 - Audio 1 Signal

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 23 Issue 10 2.2.4.1 PSU PCB (inc. Digi I/O, SIP (local and remote), Watchdog and TC8 cables) See Figure 7 for a diagram of the board layout showing the position of connectors, LEDs, switches, volume control. SAFETY NOT...

Page 35 - Figure 7 - PSU Board Layout

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 25 Issue 10 Figure 7 - PSU Board Layout 1 (TOP) 14 PL5 1 (TOP) 14 PL6 1 (TOP) 14 PL7 1 (TOP) 14 PL8 MAINSSOCKET 1 50 PL4 1 50 PL3 50 PL2 1 1 20 PL1 1 26 PL9 1 10 PL10 GND +12V +5V +5V GND AGND -12V TP4 TP5 TP6 TP7 TP8 ...

Page 36 - Figure 8 - PSU Board Switch Settings

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 26 Issue 10 Figure 8 - PSU Board Switch Settings

Page 37 - Setting the Voltage Range of the PSU; Ensure that the PCB is fitted the correct way around i.e. the Mains

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 27 Issue 10 Setting the Voltage Range of the PSU The Power supply fitted to every PSU board used in the system (part number 667/7/22631/000, manufactured by Daren Electronics PLC type PP40-30). An internal link in this...

Page 38 - ALWAYS; be fitted before any connectors are attached to the PCB and; NEVER; be removed whilst any cables are connected to the PCB.; Connector PL2

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 28 Issue 10 1. SW1 - Mode Select switch Ensure that the Mode Select switch is set correctly; see Table 1 for settings. One of the modes shown is selected on a 7-way DIL switch. Note NO other settings are to be used in ...

Page 39 - Connector PL1; : Once installed the 24-way cables should be tagged with a number 1-4; Connector PL3

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 29 Issue 10 Connector PL1 The 24-way cable connects the top header (PL1) on the Modem PCB to four 25-way 'D' connectors on the IMD distribution panel, as follows: Modem PCB 1 -> 'D' connectors 1-4 on the distributio...

Page 40 - Figure 10 - Modem PCB Layout

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 30 Issue 10 Figure 10 - Modem PCB Layout 1 (TOP) 24 PL124 Way toIMD panel 1 (TOP) 14 PL214 Way toPSU card S1 PL337 Way ‘D’to MDF orTransformerPCB. 1 (TOP) 37 S2 S3 S4 S5 S6 S7 ModeSelect 0 1 LineLevel LineLevel 2/4 Wir...

Page 41 - SWITCH NUMBER; WITH EQUALIZER

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 31 Issue 10 Table 1 - Modem PCB Mode Select Switch (SW1) SWITCH NUMBER MODE 1 2 3 4 5 6 7 (Eng use only) !MC0 !MC1 !MC2 !MC3 !MC4 CCITT V.23 M2 1200 BPS HALF DUPLEX 0 1 0 0 1 1 0 CCITT V.23 M2 1200 BPS HALF DUPLEX WITH...

Page 42 - Switch positions 7 and 8; SETTING FOR UK

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 32 Issue 10 Table 2 - Modem PCB Line Level Switches (SW2, 3, 6 and 7) SWITCH NUMBER OUTPUT POWER 1 2 3 4 5 6 7 8 0dBm 1 0 0 0 - - 1 1 -3dBm 1 0 0 1 - - 1 1 -6dBm 0 1 0 0 - - 1 1 -9dBm 0 1 0 1 - - 1 1 -10dBm 0 0 1 0 - -...

Page 44 - Transformer Board Connector PL2

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 34 Issue 10 2.2.4.3 Transformer PCB and Modem/Transformer Cable Figure 10 shows the layout of the Transformer PCB. Ensure that the correct variant has been supplied e.g. 666/1/02245/000 for the UK. 666/1/02245/000 or 6...

Page 45 - Figure 11 - Transformer PCB Layout; System

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 35 Issue 10 Figure 11 - Transformer PCB Layout 1 (TOP) 37 1 (TOP) 14 PL214 Way toModem PCB S1 PL137 Way ‘D’to MDF. 1 (TOP) 37 S2 S3 S4 PL3 37 Way ‘D’to MDF. Variant Figure 12 - ITU 19" Rack (Rear View) PSU ITU Rack...

Page 46 - Figure 13 - Digital Output PCB Layout

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 36 Issue 10 2.2.5 Digital Output Rack, PCBs and PSUs The digital output rack is the same size as the ITU rack except that 17 card guides are fitted. These take one PSU PCB and between 1 and 16 Digital Output PCBs. The ...

Page 47 - Switch S1 PCB Address

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 37 Issue 10 Switch S1 PCB Address Set the switch on the card closest to the PSU PCB to 0, the next card to 1 and so on up to F if 16 boards are fitted. Connectors PL1 and PL2 These connectors are used to take the digit...

Page 49 - Connector PL4

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 39 Issue 10 Connector PL4 Connect cable 667/1/22744/000, a 14 way cable with 17 sockets, to PL5 of the PSU PCB and to PL4 of all the Digital Output PCBs in the rack. Connector PL5 Connect cable 667/1/22717/000 to PL5. ...

Page 54 - Safety Tests on the TC12 Instation; Comark Insulation Meter 1905 (or similar capable of 1000 V).

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 44 Issue 10 2.3 COMMISSIONING 2.3.1 Safety Tests on the TC12 Instation 2.3.1.1 Test Equipment Required Multimeter (e.g. Fluke 77 or similar). Comark Insulation Meter 1905 (or similar capable of 1000 V). Clare R133R10 E...

Page 55 - voltages generated by the Test Instrument.; be repeated unnecessarily as the mains filters may be damaged.; WARNING; tests have been completed.

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 45 Issue 10 Cabinet Side Cover stud left hand side Cabinet Side Cover stud right hand side Cabinet Top Cover Cabinet rear door Metal Part of front door along hinged side SIP Panel IMD Panel Master Switch Panel at the r...

Page 56 - Commissioning Procedure after Power Up; Switch on and check all power LEDs on the PSU and Modem PCBs are lit.

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 46 Issue 10 2.3.1.8 RCD Tests Turn the Instation master Switch OFF. Connect the Instation to the mains. Switch the Instation master Switch ON. Plug the RCD Tester into a mains socket at the front of the Instation. Set ...

Page 57 - Modem PCB

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 47 Issue 10 2.4 MAINTENANCE 2.4.1 Status LEDs LEDs are provided on the front edge of the Modem Board and PSU Board to provide basic status information. The position of these LEDs and their functions are shown in Figure...

Page 58 - Figure 16 - Modem and PSU PCB Status LEDs; Effect of Incorrect Switch Settings on the PSU PCB; S2 - Audio Alarm Configuration Switch

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 48 Issue 10 Figure 16 - Modem and PSU PCB Status LEDs LP1 (RED LED) - +12v LP2 (RED LED) - -12v LP3 (RED LED) - +5v LP4 (YELLOW LED) - MODEM 1 TRANSMIT (TX1) LP5 (GREEN LED) - MODEM 1 RECEIVE (RX1) LP6 (YELLOW LED) - M...

Page 59 - Effect of Incorrect Switch Settings on the Modem PCB; SW1 - Mode Select Switch; WARNING - FOR UK USAGE THE OUTPUT POWER MUST NOT BE SET TO

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 49 Issue 10 This controls what signals can cause the low frequency audio alarm to sound. If it is incorrectly set, the alarm may sound for reasons other than those expected or may not sound when expected. (3) S3 - Audi...

Page 60 - Effect of Incorrect Switch Settings on the Transformer PCB; IMD Interrupt Vector switch DS2 incorrectly set.

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 50 Issue 10 b) 2 wire system but with 4 wire selected in error: No reply message will be received. Only the yellow LED for the modem will come on. (4) SW5 - Transformer Select Switch a) On board transformers required b...

Page 61 - associated PCB they must be replaced in pairs.

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 51 Issue 10 2.4.6.2 PC Failure Symptom Possible Reason PC not Powered PC Switched off. Power cable disconnected/faulty. Mains plug fuse blown Master switch panel off/fuse blown. PC faulty. SIP PC 1 LED ON Digi I/O card...

Page 64 - Meanings of the graphics

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 54 Issue 10 2.4.8.4 Active tasks, RX/TX packets and time events, Key to Press 'A' This screen, as its name suggests, shows the processes going on within the Instation against time, each dot represents 400ths of a secon...

Page 68 - Details on bad packets from Ethernet

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 58 Issue 10 2.4.8.12 Link Statistics, Key to Press 'L' This screen gives details of the Ethernet link to the host UTC TCC. The addresses of the Instation on the Ethernet ADDRESS and MULTICAST ADDRESS The type of driver...

Page 69 - Internal Power Supply Fuse on the PSU PCBs

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 59 Issue 10 2.4.8.15 Received Characters IMD, Key to Press 'R' This screen displays the data received from OTUs on IMD 0 port 0. It displays each OTUs reply on a separate line on the screen OTU 0 at top. This screen on...

Page 70 - Figure 17 - Master Switch Panel Fuses; Master Switch and RCD.; date the; into the equipment. The replacement date is therefore; after; the date on the label.; Power Supply Tests

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 60 Issue 10 Figure 17 - Master Switch Panel Fuses MASTER SW CABINET RCD FS1 5A FRONT 13A SKT FS2 5A REAR 13A SKT FS3 5A MAINS SKT B FS4 5A MAINS SKT C FS5 5A MAINS SKT D FS6 5A MAINS SKT E FS7 10A WALL MAP PSU Master S...

Page 72 - OUTSTATION

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 62 Issue 10 3 TC12 OUTSTATION 3.1 SPECIFICATION 3.1.1 Mains voltage ranges The Outstation will work over: 85 – 264 V RMS Note the power supply used is auto-ranging over the above voltage range. 3.1.2 Mains frequency ra...

Page 74 - Figure 18 - OUTSTATION PCB LAYOUT; Figure 19 - OUTSTATION PCB and DAUGHTER BOARD LAYOUT

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 64 Issue 10 Figure 18 - OUTSTATION PCB LAYOUT 1 (T OP ) 1 (T OP ) P L2 40 Way for 32 buffered input s 34 P L4 34 Way for 16 Relay out put s & T ransmit Confirm out put 40 Serial Number LP 7 +5V LED Line Jack Socket...

Page 77 - OPERATION

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 67 Issue 10 BATTERY ON BATTERY OFF ON OFF BAT S2 Information on the silk screen Figure 20 - OTU Lithium Battery On / Off Switch (S2) 1 4 - WIRE 2 - WIRE 2WS4 A 4W Information on Silk Screen OPERATION OPERATION Figure 2...

Page 78 - THRESHOLD

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 68 Issue 10 Table 5 - OTU Line Level Switch (S3) OUTPUT POWER SWITCH NUMBERS 1 2 3 4 5 6 0 dB 1 0 0 0 -3 dB 1 0 0 1 SEE BELOW -6 dB 0 1 0 0 -9 dB 0 1 0 1 -10 dB 0 0 1 0 -13 dB 0 0 0 0 -16 dB 0 0 0 1 Å Æ RECEIVE THRESHO...

Page 79 - Ferrite Core

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 69 Issue 10 The GRX handset command (see section 3.3.3.8) must be used together with the above jumper positions in order to activate the desired communications interface. 3.2.3 Connectors and Cables 3.2.3.1 PSU Cable -...

Page 82 - Note. When pushing the connectors into PL2 and PL4 the OTU PCB must

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 72 Issue 10 3.2.3.5 Input/Output Cable Connect the Input/Output Cable (part number 667/1/22693/000) to 40-way connector PL2 and 34-way connector PL4. Note. When pushing the connectors into PL2 and PL4 the OTU PCB must ...

Page 86 - Figure 27 - Freestanding Outstation Inputs

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 76 Issue 10 Figure 27 - Freestanding Outstation Inputs

Page 88 - RED LAMP MONITORING; is not approved by the Department of; 4 are unused, as they do not line up with any of the 50 pins on plug PL1.; - LMU Input 24 (pins 47 and 48) is internally connected to the ZXO input; End Connector Socket Positions not used; Connector Viewed from the BACK; Figure 28 - LMU Input Connector

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 78 Issue 10 3.2.4 Lamp Monitor Unit Connections NOTE. RED LAMP MONITORING is not approved by the Department of Transport and should not be used. If the installation uses the lamp monitoring facility then Current and vo...

Page 89 - Table 6 - Outstation Processor PCB - PL1

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 79 Issue 10 Table 6 - Outstation Processor PCB - PL1 50-way connector to LMU inputs. PIN NAME PIN NAME 1 LMU Input 1+ 27 LMU Input 14+ 2 LMU Input 1- 28 LMU Input 14- 3 LMU Input 2+ 29 LMU Input 15+ 4 LMU Input 2- 30 L...

Page 92 - Voltage Monitoring Transformer

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 82 Issue 10 Voltage Monitoring Transformer A Voltage monitoring transformer (part number 667/7/25172/000) is used per Outstation when equipped with LMU facilities. The red and black wires connect to the lamp supply mai...

Page 93 - Ferrite Clamp

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 83 Issue 10 Leaving phase delays. Use of phases that are not fixed in the stage. b) Using voltage sense transformers to produce a suitable logic signal direct from the lamp drive voltage. Note: If voltage sensors are u...

Page 94 - For export lamp monitoring only:; Total voltage sensors

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 84 Issue 10 Number of Current Sensors Number of phases (include vehicle, green arrow and pedestrian phases +___ Number of pedestrian phases with wait indicators +___ Number of switched sign drives +___ Number of separa...

Page 96 - Safety Tests on the TC12 Outstation

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 86 Issue 10 3.3 COMMISSIONING 3.3.1 Safety Tests on the TC12 Outstation 3.3.1.1 Test Equipment Multimeter (e.g. Fluke 77 or similar). Comark Insulation Meter 1905 (or similar capable of 1000 V). Clare R133R10 Earth Con...

Page 97 - Commissioning Procedure after Power Up; If the system fault LED lights on power up (see section 3.4.1 for LED; Checking OTU Output wiring:

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 87 Issue 10 PCB Mounting plate PCB Frame Rack Cross members Rack Side plate Case of power supply Power supply 0 V (pin 4 on OTU PSU 14-way connector, see Figure 18). All earthed points on any other equipment that may h...

Page 98 - Checking OTU Input wiring:; handbook for instructions.; Commands to enable handset access and reset Outstation; Enable write access to OTU data. This is required to change any

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 88 Issue 10 terminal connected to the Controller are in the correct position and are the correct value. Checking OTU Input wiring: Attach a handset to the controller and enter controller handset commands to set the sta...

Page 102 - MUST; be on either bit 0 or bit 4 of a reply byte.; NOT; available for use with the GOL command.

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 92 Issue 10 45 = Any lamp failure 46 = Any Red failure Note: These bits are also set if the lamps are switched off at the controller. If dual controller monitoring is configured switching either controller lamps off wi...

Page 103 - GOL; Comment: The command has two index fields:; GAQ; To specify the time in seconds that a configured queue unit input

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 93 Issue 10 3) There will be a separate bit allocated for each loop monitored by HIOCC. There is a maximum of eight loops in total. Eight new reply bit functions have been allocated, as above. 3.3.3.14 OTU output bit s...

Page 106 - Fault Flag and Data displays; Displays Fault Flags and data as text. (This is available on PB392

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 96 Issue 10 3.3.3.24 DFM time limit (GMG) GMG {input byte select: 0-11} {input bit select: 0-7} = {group select: 0-7,255} Comment: Used to select the DFM time limits set up by GMA and GMI for the input specified. The d...

Page 114 - allowable; are allowed before a dim change fault is indicated.

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 104 Issue 10 For sensors monitoring a phase or wait indicator, the value entered defines the phase identity, i.e. 0=phase A, 1=phase B, 2=phase C etc. For sensors monitoring a vehicle and a pedestrian phase together, t...

Page 121 - Controller

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 111 Issue 10 Comment: Displays the lamp supply in volts. If no second lamp supply is defined KEV will display ‘KEV 1:N/A’. 3.3.3.60 Display LMU Aspect Learn Status (KAS) KAS (sensor number: 1-23) (aspect pattern number...

Page 123 - Test / Maintenance Commands

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 113 Issue 10 7 Upload / Download framing errors 8 Upload / Download block CRC errors 9 Upload / Download good blocks 10 Upload / Download good messages Test / Maintenance Commands 3.3.3.67 Flow Counters (GCU) GCU (Unit...

Page 125 - High Occupancy Commands

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 115 Issue 10 3.3.3.73 Override Digital Outputs Timeout (GOT) GOT=(1-254 minutes, 255 disable timecount) Comment: Displays the current timeout value, normally one minute. With a special PLD (667/1/12399/106 - VMS + LMU)...

Page 127 - GRH

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 117 Issue 10 3.3.3.87 Remote Handset Mode GRH = { 0 or 1 } ( 0 ) Comment: Customises the Remote Handset facility. Not normally changed from its default of zero. The value of '1' disables the delay used by the OTU to he...

Page 129 - on the Freestanding OTU is not approved by

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 119 Issue 10 3.3.4 Examples of Lamp Monitor Unit Configuration Using the Handset NOTE. RED LAMP MONITORING on the Freestanding OTU is not approved by the Department of Transport and should not be used. The LMU is confi...

Page 137 - Figure 29 - Phases in Stages for Example 6; Phase H is a Pedestrian phase of Type 1 appearance.; is not approved for use on the free-standing

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 127 Issue 10 Figure 29 - Phases in Stages for Example 6 PHASE STAGE 1 STAGE 2 STAGE 3 STAGE 4 A (Traffic) B (Traffic) C (Traffic) D (Traffic) E (Traffic) F (Traffic) G (G/Arrow) H (PED) UTC REPLY G1 G2 G3 G4 Phases A t...

Page 140 - TCSU TC12 OTU Commissioning Procedure; Reset OTU and select TCSU default configuration data.

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 130 Issue 10 3.3.5 TCSU TC12 OTU Commissioning Procedure Reset OTU and select TCSU default configuration data. Enter the following commands: GME=249 (Access code) LRN=53 } CNN=117 } (Reset Codes) TKE=191 } Remove Mains...

Page 142 - indicate that a reply message

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 132 Issue 10 3.4 MAINTENANCE 3.4.1 Status LEDs LEDs are provided on the front edge of the board to provide basic status information. The position of these LEDs and their functions are shown in Figure 30. The +5 V LED s...

Page 143 - Figure 30 - Outstation PCB Status LEDs

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 133 Issue 10 Figure 30 - Outstation PCB Status LEDs LP 7 (GREEN LED) - +5v LP 2 (RED LED) - SYST EM FAIL LP 3 (RED LED) - W AT CHDOG FAIL LP 4 (GREEN LED) - T RANSMIT CONFIRM LP 5 (GREEN LED) - CARRIER DET ECT / RX DAT...

Page 146 - L N E

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 136 Issue 10 retaining screws line up with large holes in the slots for the screws. The power supply can be taken off by moving it sideways. Power Supply Tests If the power supply is suspected as being faulty, check th...

Page 148 - TC12 INSTATION TEST SET; Mains voltage and frequency ranges

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 138 Issue 10 4 TC12 INSTATION TEST SET 4.1 SPECIFICATION 4.1.1 Mains voltage and frequency ranges The Instation test set will work over: 98 – 132 V RMS @ 47-63 Hz 198 – 264 V RMS @ 47-63 Hz Note. The voltage range of t...

Page 157 - USING THE TEST SET FOR FAULT FINDING ON TC12 SYSTEM

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 147 Issue 10 4.5 USING THE TEST SET FOR FAULT FINDING ON TC12 SYSTEM 4.5.1 General By connecting the test set into the TC12 system both at the Instation and Outstation and using the three modes available, it should be ...

Page 158 - ELSE; The line can be given an identifier

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 148 Issue 10 "RECALL" and enter relevant filename or choose from directory of "DATA" directory, and recall it (Press enter whilst on filename field). ELSE Go to "SYSTEM SET UP" and select "O...

Page 164 - USING THE TEST SET AS A MONITOR FOR THE INSTATION PC

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 154 Issue 10 4.6 USING THE TEST SET AS A MONITOR FOR THE INSTATION PC Exit from any software currently being used on the test set PC. At the C: prompt, type TERM <CR>. This will activate the batch file TERM.BAT (...

Page 165 - USING THE TEST SET AS HANDSET

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 155 Issue 10 4.7 USING THE TEST SET AS HANDSET Exit from any software currently being used on the test set PC. At the C: prompt, type TERM <CR>. This will activate the batch file LITEMNS.BAT (which should be in t...

Page 166 - MAINTENANCE OF INSTATION TEST SET; mains lead

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 156 Issue 10 4.8 MAINTENANCE OF INSTATION TEST SET 4.8.1 Recommended Spares Switching the Test Set off, using the rocker switch on the front panel, does NOT guarantee isolation from the mains. The mains plug must only ...

Page 167 - TC12 OUTSTATION TEST SET; Mains voltage and frequency ranges

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 157 Issue 10 5 TC12 OUTSTATION TEST SET 5.1 SPECIFICATION 5.1.1 Mains voltage and frequency ranges The Outstation test set will work over: 100/120/220/230/240 VAC all +10%,-13% Different internal connections are necess...

Page 168 - USING THE OUTSTATION TEST SET; : THE SPECIAL TEST CABLES MUST ALWAYS BE USED WHEN; plugs; provide the; sockets; provide

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 158 Issue 10 5.2 USING THE OUTSTATION TEST SET The Outstation Test Set (part number 667/1/22657/000) is supplied with six cable forms (part number 667/1/22658/000 to /005). The Outstation Test Set is designed to simula...

Page 169 - Figure 32 - Outstation Test Set Front Panel

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 159 Issue 10 A CONNECTION FAULT indicator is lit if the test cable is incorrectly connected. The mains lead is connected directly to the OTS. Figure 32 - Outstation Test Set Front Panel FU SE O FF ON M odem M ode M ode...

Page 170 - Figure 33 - Outstation Test Set Connections; a) Normal Equipment connection OTU to Controller

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 160 Issue 10 Figure 33 - Outstation Test Set Connections OTU OTU Input/Output Cable667/1/22693/000 OUTSTATION TEST SET OTU Test Set Cable667/1/22658/000 OR 667/1/22658/001 40 Way Plug 34 Way Plug CONTROLLER 40 Way Plug...

Page 175 - Checking that OTU Outputs are working

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 165 Issue 10 Set the Mode switch to the CONTROLLER position. (If the connection fault is lit return the switch to OFF and check that the plugs are fully inserted before proceeding). Set up the required patterns for wor...

Page 177 - OVERVIEW

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 167 Issue 10 6 INTEGRAL OUTSTATION TRANSMISSION UNIT (OTU/LMU) 6.1 GENERAL OVERVIEW This section describes the Integral OTU/LMU. This is an additional PCB that can be used in the TC12 System. It can be fitted in T400 o...

Page 178 - Mains voltage and frequency ranges; Integral OTU; Temperature and Humidity Requirements; The OTU will work over the temperature range -15 to 75

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 168 Issue 10 6.2 SPECIFICATION 6.2.1 Mains voltage and frequency ranges The Integral OTU PCB is powered from the Controller power supply unit. The working voltage and frequency ranges are equal to those specified for t...

Page 180 - Figure 34 - Integral OTU PCB Layout and Switch Settings; /4 Wire Select Switch

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 170 Issue 10 The cover must ALWAYS be fitted before any cables are installed, and should NEVER be removed whilst the telephone cable (from socket SK1 on the PCB) is connected to the telephone network. Figure 34 - Integ...

Page 181 - Warning - for use in the UK the power level must; is set to

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 171 Issue 10 2. S2 - Lithium Battery On/Off Switch Set the Lithium Battery Switch (S2) to ON (see Figure 34). 3. S3 - Line Level Switch Ensure that the Line Level switch (S3) is set to the required line levels. These a...

Page 182 - Switch; Warning - For use in the UK the power level must not be set to greater

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 172 Issue 10 Table 8 - Integral OTU Line Level Switch (S3) ← Switch Number → Output Power SW 1 SW 2 SW 3 SW 4 SW 5 SW 6 0 dBm 1 0 0 0 -3 dBm 1 0 0 1 -6 dBm 0 1 0 0 -9 dBm 0 1 0 1 -10 dBm 0 0 1 0 -13 dBm 0 0 0 0 -16 dBm...

Page 184 - Connection of SCOOT Detector Inputs to an Integral TC12 OTU

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 174 Issue 10 network termination unit). In order to prevent the cable being disconnected from the PCB by accident the PCB cover fits around the end of the plug on the cable in order to retain it. 6.3.3.3 Connection of ...

Page 185 - Figure 35 - LMU Input Connector; to

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 175 Issue 10 Figure 35 - LMU Input Connector 60 Way Connector to LMU Inputs PLB PIN SIG NAME BERG PIN PLB PIN SIG NAME BERG PIN 1 LMU input 1 + 3 * 25 LMU input 13 + 27 2 LMU input 1 - 4 26 LMU input 13 - 28 3 LMU inpu...

Page 186 - Current Transformers; Sign

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 176 Issue 10 Current Transformers Each controller phase or illuminated indicator that is to be monitored requires one current sensor as detailed below. The table also indicates which lamp feeds are passed through the c...

Page 188 - Number of switched sign drives

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 178 Issue 10 Voltage Monitoring Transformer A Voltage monitoring transformer (part number 667/7/25172/000) is used per Outstation when equipped with LMU facilities. The red and black wires connect to the lamp supply ma...

Page 189 - Commissioning Procedure after Power Up

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 179 Issue 10 6.4 COMMISSIONING 6.4.1 Commissioning Procedure after Power Up 1. Initialisation The operator can initialise just the Integral OTU, just the Controller, or both together by using the appropriate handset co...

Page 190 - Subsection No

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 180 Issue 10 Check that the status LEDs illuminate correctly, see section 6.5.1. 6.4.2 Configuration Using the Handset With the Controller and OTU powered up, connect a handset terminal to the Controller Main Processor...

Page 191 - ENO command

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 181 Issue 10 Section 3.3.3 Subsection No Command Section 3.3.3 Subsection No. Command 42 KRD 92 GMC 43 KRE 93 GBE 44 KRG 94 GMO 46 KLV 47 GCD 48 GDI 3 The PC in the TC12 Instation Test Set can be used as a handset term...

Page 201 - Effect of Incorrect Switch Settings on the OTU PCB

TC12 Installation, Commissioning & Maintenance Handbook 666/HE/43100/000 Page 191 Issue 10 6.5 MAINTENANCE 6.5.1 Status LEDs LEDs are provided on the front edge of the board to provide basic status information. The position of these LEDs and their functions are shown in Figure 34. A System fail ...