Siemens SINAMICS S120 - Manuals

Basic safety instructions 01.01/MLD Linear drive with SINAMICS drive controller/en 5 1.4 Symbols used in this manual To enable fast access to information, the following symbols are used in this manual: Symbol Explanation DANGER Dangers for personnel. Failure to observe will result in death or severe...

Basic safety instructions 6 01.01/MLD Linear drive with SINAMICS drive controller/en 2.2 Environmental and operating conditions  For trouble-free operation, certain ambient and operating conditions must be complied with.  Ambient temperature: 10°C to 40°C  The drive must be protected against: – d...

Basic safety instructions 01.01/MLD Linear drive with SINAMICS drive controller/en 7 2.3.2 Design changes, additions or modifications Additional bore holes, threads or attachments not offered by SCHUNK as accessories may be mounted only after obtaining the approval of SCHUNK. 2.4 Personnel qualifica...

Commissioning 8 01.01/MLD Linear drive with SINAMICS drive controller/en 3 Commissioning 3.1 Description of system 3.1.1 MLD axes MLD axes are direct driven drive modules. The driving force is transmitted directly to the slide, without mechanical transmission elements. The axes are ideal for applica...

Commissioning 01.01/MLD Linear drive with SINAMICS drive controller/en 9 3.1.2 Sinamics S120 The drive controllers of the Sinamics series read in all motor-related information via DRIVE-CLiQ, a proprietary Ethernet-based interface. The conversion of the motor information (measuring system, mo-tor te...

Commissioning 10 01.01/MLD Linear drive with SINAMICS drive controller/en 3.3 Preparation for commissioning DANGER Danger to life and limb due to electric shock! Contact with live parts can result in death.  All work on electrical systems or equipment must be performed by trained electricians in ac...

Commissioning 01.01/MLD Linear drive with SINAMICS drive controller/en 11 1. Wiring Wire SINAMICS and higher level controller according to the connection diagrams. (see Chapter 4, page 39) 2. Establish connection between PC and controller. 3. Start STARTER software on PC. 4. Configure the PROFIBUS a...

Commissioning 12 01.01/MLD Linear drive with SINAMICS drive controller/en 3.4 Commissioning work 3.4.1 Creating a new drive project This chapter describes how to create the sample project in STARTER in 4 steps Create a new project. Define an interface. Establish online connection. Configure drive de...

Commissioning 01.01/MLD Linear drive with SINAMICS drive controller/en 13 Picture 4 Select Profibus interface 5. To do this, select the Profibus interface in the project assistant. You can then create a project name and path. Click the button Continue > to set up a PROFIBUS interface in the PC/PG...

Commissioning 14 01.01/MLD Linear drive with SINAMICS drive controller/en Picture 6 7. Click Continue . The unit displays a summary of the available devices, the interface and the project path. 8. Click FINISH . The window closes. Picture 7 Main window of the STARTER in Offline mode .

Commissioning 16 01.01/MLD Linear drive with SINAMICS drive controller/en Picture 10 12. In the project explorer on the left side of the monitor, the CU units marked with a cross can be expanded to show additional folders with details. Picture 11 13. Select folder Automatic configuration A window op...

Commissioning 18 01.01/MLD Linear drive with SINAMICS drive controller/en Picture 14 17. Click Go OFFLINE The connection to the drive control devices is closed. The automatic configuration is ended. Picture 15 After clicking Go OFFLINE the offline comparison generates a message that shows for which ...

Commissioning 20 01.01/MLD Linear drive with SINAMICS drive controller/en 3.4.3 Parameterization Picture 17 Select the folder Drives/Servo…/ and the sub-folder CONFIGU- RATION in the left monitor path of the respective SERVO drive to configure the individual CU units. The actual parameterization is ...

Commissioning 01.01/MLD Linear drive with SINAMICS drive controller/en 21 1. In the regulation structure, set the input of the function modules to SINGLE POSITION . Picture 18 2. Set the control type [21] to speed regulation (with sensor) 3. Click CONTINUE . 1. Regulation structure

Commissioning 01.01/MLD Linear drive with SINAMICS drive controller/en 23 Picture 20 6. If necessary, select the required control unit CU in the additional power component data. 7. Click CONTINUE . 3. Additional power component data:

Commissioning 24 01.01/MLD Linear drive with SINAMICS drive controller/en Picture 21 8. In the motor configuration, give the motor a name . – Select the option field Enter motor data . – In the dropdown field, select motor type, (4) synchro- nous motor (linear permanent excited) . 9. Click CONTINUE ...

Commissioning 26 01.01/MLD Linear drive with SINAMICS drive controller/en Picture 23 11. In the white fields, enter all parameters with the values from the parameter file (not the values from this documentation!). 12. In addition, further motor data must be entered, which are also saved in the param...

Commissioning 01.01/MLD Linear drive with SINAMICS drive controller/en 27 Picture 24 14. Enter the additional parameters according to the parameter file. Parameters that do not exist in the parameter file but can be entered in the STARTER must be left at the default values. 15. Click CONTINUE . 6. O...

Commissioning 28 01.01/MLD Linear drive with SINAMICS drive controller/en Picture 25 16. In this window select the option Complete calculation without equivalent circuit diagram data , which conducts a calculation of basic settings on the basis of previously entered data. 17. Click CONTINUE . 7. Cal...

Commissioning 01.01/MLD Linear drive with SINAMICS drive controller/en 29 Picture 26 18. Corresponding to the actual use of a brake and its integration in the controller, select the option motor holding brake. IMPORTANT Never operate the axis with the holding brake engaged. This is essential and mus...

Commissioning 30 01.01/MLD Linear drive with SINAMICS drive controller/en Picture 27 20. The sensor 1 must be entered according to the following information and refers to the LE100 position measuring system, which is standard. To access the sensor data, use the option Enter data and the button Senso...

Commissioning 32 01.01/MLD Linear drive with SINAMICS drive controller/en Picture 29 24. To define the sensor system for position control set the sensor defined previously as Sensor1 . Generally, the default value is retained. 25. Click CONTINUE . 11. Measuring system

Commissioning 01.01/MLD Linear drive with SINAMICS drive controller/en 33 Picture 30 26. For standardization of the axis, set the sensor resolution. Enter the value shown in the picture for the linear units (LU) per 10 mm , if the system used is an LE100 position measuring system. Other position mea...

Commissioning 34 01.01/MLD Linear drive with SINAMICS drive controller/en Picture 31 29. Based on the system communication, select the telegram type of the Profidrive telegram, as well as its input and output data. 30. Click CONTINUE . 13. Process data exchange

Commissioning 01.01/MLD Linear drive with SINAMICS drive controller/en 35 Picture 32 At the end, a summary of the input data is displayed and can be saved via an export function. In addition, further parameters for temperature monitoring must be set in the expert list. 31. In the project explorer un...

Commissioning 01.01/MLD Linear drive with SINAMICS drive controller/en 37 3.5 Controlling the axes in inching mode Proceed as follows to operate the axis in inching mode: 1. Save the project on the computer. 2. Click Connect with target system to switch to ONLINE MODE. Picture 35 3. In the window ON...

Appendixes 01.01/MLD Linear drive with SINAMICS drive controller/en 39 4 Appendixes 4.1 SINAMICS connection diagram Figure 1 Sinamics connection diagram

Appendixes 40 01.01/MLD Linear drive with SINAMICS drive controller/en 4.2 Identification key of files for linear motors Available from Schunk on request. 4.3 Parameter lists Figure 2 Parameter lists

Appendixes 01.01/MLD Linear drive with SINAMICS drive controller/en 41 Figure 3 Parameter lists Figure 4 Parameter lists

Appendixes 42 01.01/MLD Linear drive with SINAMICS drive controller/en Figure 5 Parameter lists

Appendixes 01.01/MLD Linear drive with SINAMICS drive controller/en 43 4.4 Assignment of motors and drives to the axes Figure 6 Assignment of motors and drives to the axes 4.5 Overview of motor types and their parameters Figure 7 Overview of motor types and parameters

Appendixes 44 01.01/MLD Linear drive with SINAMICS drive controller/en Figure 8

Appendixes 01.01/MLD Linear drive with SINAMICS drive controller/en 45 Figure 9