Shindaiwa DG1000MI - Manuals

- 6 - ■ Location of Warning labels When the warning labels become unreadable or damaged, place new labels on the appropriate location, as specified in the following figure. When ordering the label, use following part numbers. 1 Operational Instruction Part Number 19401-00361 2 Safety Instruction Par...

- 7 - 2 Specifications 2.1 Specification Matrix Name of Generator DG1000MI-400 Type Unit Blushless, Rotating Field, 3-Phase, 4-Pole, Synchronous AC Generator kVA 80 100 Rated Output kW 64 80 Rated Voltage (or the below) V 200 220 Rated Current (or the below) A 231 262 Rated Voltage V 400 440 Rated C...

- 8 - 2.2 Ambient Condition Use the equipment under the following ambient condition. The other condition may cause trouble, insufficient output power or deterioration of durability. ■ Ambient Temperature : -15ºC ～ 40ºC ■ Humidity : less than 80% ■ Altitude : less than 300m 3 Use Power source for con...

- 9 - 4.2 Control panel No. Name No. Name 1 3-phase circuit breaker 11 Water Temperature Gauge 2 1-phase circuit breaker 12 Oil Pressure Gauge 3 Voltage Meter 13 Fuel Gauge 4 Amp Meter 14 Hour Meter 5 Frequency Meter 15 Emergency Stop Button 6 Earth Leakage Relay 16 Preheat Lamp 7 Panel Light & ...

- 10 - WATER TEMP 5 Equipment 5.1 Monitor Display This generator is equipped with monitoring function for water/coolant temperature, oil pressure, battery charge, air filter flow, battery fluid level, and fuel level. When the equipment is started under normal condition, Oil Pressure and Battery Char...

- 11 - If the water level is normal, check for loose fan belt or possible water leak in the cooling system, after the engine is cooled down. <Caution> If the water level is too low, the sensor cannot detect the water temperature. Be sure to check the water level in the radiator and the Coolant...

- 12 - 0 0 0 0 0 H HOUR METER 5.1.3 Battery Charge Monitoring Lamp (charge lamp) When the battery is not able to be charged during operation, the battery charge-monitoring lamp will flash. In the event this occurs, stop the engine consult with the authorized distributor or our engineering section. &...

- 13 - 5.2.4 Fuel Gauge It shows the volume in the fuel tank. When filled up, it shows 『 F 』 . When the hand is approaching to 『 E 』 , the volume is coming to empty. Replenish fuel enough promptly. 5.2.5 Generator Gauges 5.2.5.1 Voltage Meter Voltage Meter displays the output voltage (Phase to Phase...

- 15 - Thermal Relay 5.2.7.4 Thermal Relay This relay sends the signal to the 3-Phase circuit breaker and the 1-Phase breaker to trip-off when over-current flows in the circuits. When the breaker trips-off, it is set at the middle of ON and OFF. In the case, please recover the breaker, according to ...

- 17 - <Caution> Always set the lever for 3-way valve back to A position and cover the external fuel intake and return port with the supplied plugs, after the hoses are removed. 5.3.2 Using fuel from external fuel tank Connect hoses from the external fuel tank to the external fuel intake and t...

- 18 - 6 Transport and Installation 6.1 Transportation :Injuries When lifting the equipment, always use a lift hook. Do not use Side rope-through to attach your lift hook, for it may cause equipment to drop. 6.1.1 Lifting Equipment Always use a Lift Hook, when lifting the equipment for transportatio...

- 19 - 6.2 Installation :Suffocation from exhaust fume Exhaust fume from the engine contains many elements harmful to human. Do not operate this equipment in poorly ventilated area, such as inside a room or in a tunnel :Suffocation from exhaust fume Do not point the exhaust fume toward pedestrians o...

- 21 - 7.2 Connecting Cable :Electrical Shoc k Before connecting or disconnecting a load cable from output terminals, always turn a circuit breaker to OFF position, stop the engine, and remove the engine key. A person performing the maintenance should always keep the key. : Fire Do not connect AC ou...

- 22 - 7.2.1.3 For 1-Phase Load(2) Terminal Voltage: 200V/220V (or 400V/440V) at 50Hz/60Hz 7.2.2 1-Phase Output Terminals & Receptacles The terminal Voltage: 100V/110V at 50Hz/60Hz only In the case of no use of 3-Phase output power, refer to the Following drawing and chart. Voltage (100V/110V) o...

- 23 - 7.3 Earth Leakage Relay and Grounding : Electrical Shock Ground the every earth grounding terminal to the earth as set out in the manual. If even one of all is unconnected by mistake or accident, it will be much more dangerous for human body than the –relay case, because leaking current inevi...

- 25 - 7.3.3 The earth leakage breaker relay has activated In the event the earth leakage breaker relay has activated, the earth leakage indicating lamp Turns ON and the 3-Phase earth leakage breaker (lever) trips off to be positioned in the middle between ON and OFF positions. In the above conditio...

- 26 - OIL FILLER OIL GAUGE OK NOT ENOUGH TOO MUCH ○ ○ ○ ○ × × × × × × × × LOWER LIMIT UPPER LIMIT OIL GAUGE 8.1 Checking Engine Oil Please refer to the user’s manual for Engine separately When checking for engine oil, be sure to keep the equipment leveled, and insert the oil gauge all the way. Prio...

- 27 - FULL LOW 8.2 Checking Coolant/water ※ ※ ※ ※ Also refer to the User’s Manual for Engine :Injuries Before performing any equipment check or maintenance, stop the engine, and remove the engine key. A person performing the maintenance should always keep the key. :Burns Do not open the radiator ca...

- 28 - Replace LLC every 2 years or 1000 hours Mixture ratio (for reference only) : Ambienr temperature (Celsius) -15 ℃ ℃ ℃ ℃ -20 ℃ ℃ ℃ ℃ -30 ℃ ℃ ℃ ℃ Mixture ratio 30% 35% 45% 8.2.3 Coolant Capacity ( Unit: L) Total Coolant Volume ( including reservoir tank) 22.8 (1.5) The value of ( ) shows the res...

- 29 - 8.3.2 Condition Check for any damage on the fan belt. Replace if necessary. <Caution> Refer to the User’s manual for Engine for adjusting and replacing of the fan belt. 8.4 Checking Fuel :Fire Always wipe any drip of Diesel fuel or oil. Do not use this equipment when a leak is found. Re...

- 30 - Notice: Do not use home heating oil or gasoline in your diesel engine; either may cause engine damage. 8.5 Checking Fuel, Engine Oil, and Water leakage :Fire Do not use this equipment when a leak is found. Repair the equipment before use. Be sure to check for any fuel leak at the hose connect...

- 32 - FIXING SCREW FREQUENCY ADJUSTING SCREW THROTTLE LEVER 9 Operation 9.1 Initializing / preparation :Suffocation from exhaust fume Exhaust fume from the engine contains many elements harmful to human. Do not operate this equipment in poorly ventilated area, such as inside a room or in a tunnel :...

- 34 - 9.2 200/400 Voltage Changeover - Dual Voltage System The generator is incorporated with dual voltage system. So, you can easily change 400/440V to 200/220V or adversely. You can get 200V or 400V by changing the combination of output terminals with bus plates :Electrical Shock Be sure to set t...

- 35 - 3-PHASE 400/440V ③ ③ ③ ③ The 3-phase voltage is energized to the 3-phase output terminals. Refer to 7-2. Connecting cable ④ ④ ④ ④ Starting the engine and turning the 3-phase breaker to ON, the 3-phase current is sent to the 3-phase output terminals. 9.3 During Operation 9.3.1 Post startup che...

- 36 - :Fire Always wipe any drip of gasoline or oil. ① ① ① ① Add fuel to the fuel tank ② ② ② ② Turn the starter switch to <RUN> position. It will take approximately 30 seconds to vacuum the air out. <Caution> Ensure that all the air is completely extracted from fuel line, by setting the...

- 37 - 外部燃料供給口 外部燃料戻り口（プラグ PT１/２） EXTERNAL FUEL INTAKE (PLUG : PT-1/2) EXTERNAL FUEL RETURN (PLUG : PT-1/2) 3-Way valves （＜ A ＞ position ） 3-Way valves 9.6 Connecting to External Fuel Tank :Fire Always stop the engine, when working on the fuel line. Always wipe any drip of Diesel fuel or oil. Do not...

- 38 - 10 Maintenance :Electrical Shock ● Injuries Before performing any equipment check or maintenance, stop the engine, and remove the engine key. A person performing the maintenance should always keep the key. :Fire ● Burns When checking engine, always stop the engine, and keep away from fire. Wa...

- 39 - Description Startup check Every 200hrs Every 400hrs Every 500hrs Every 1000hrs Engine Side Clean each parts / tightening ◯ Engine oil checks / add oil ◯ Engine oil change ( 1 st time at 50 hr mark ) ◯ ◯ Oil Filter change ( 1 st time at 50 hr mark) ◯ ◯ Coolant level check / add coolant ◯ Exhau...

- 40 - 10.1 Oil Change ① ① ① ① Remove Oil Filler cap ② ② ② ② Loosen the engine oil drain plug and allow the oil to drain fully ③ ③ ③ ③ Reinstall the drain plug ④ ④ ④ ④ Add oil from oil filler and fill up to the MAX level. You should check the oil level on the oil gauge ⑤ ⑤ ⑤ ⑤ Reinstall the filler c...

- 41 - 10.3 Cleaning / Changing Air Filter Element Clean Every 200 hours Replace Every 500 hours ① ① ① ① Loosen the bolt that is holding the air cleaner and remove the cleaner cap ② ② ② ② Unscrew the wing nut and remove the filter element ③ ③ ③ ③ Clean or replace the filter element, and reinstall it...

- 42 - 10.4 Draining Water from Water Separator When a float (red) is at drain level, drain water. ① ① ① ① Loosen the drain plug and drain water. ② ② ② ② Screw the drain plug, when finishing drain. <Caution> After draining finishes, extract the air in fuel line. (Refer to 9-3 During operation....

- 44 - <Caution> Put a tray under the lever in order to catch spilled fuel when loosing the lever. Gaskets are attached to both ends of joint pipe. Be careful not to lose and install them in the unit without fail. Change both gauze filter and eyebolt when gauze filter is damaged. Extract the a...

- 45 - 10.9 Draining Water from Fuel Tank Drain water Every 200 hours ① Unscrew the Fuel drain plug ② Reinstall the drain plug, after draining water fully 10.10 Changing Coolant / Water Replace Every 2 years or 1000 hours ① Remove the radiator cap cover ② Remove the radiator cap ③ Loosen the drainin...

- 46 - 11 long-term Storage : Electrical Shock ● Injuries Before performing any equipment check or maintenance, stop the engine, and remove the engine key. A person performing the maintenance should always keep the key. :Fire ● Burns Temperature around muffler and exhaust can get extremely high. Kee...

- 48 - 12 Troubleshooting :Electrical Shock Do not operate the equipment, if the equipment or you are wet. Before performing any equipment check or maintenance, stop the engine. :Injuries When performing equipment check and maintenance, always stop the engine. :Fire ● Burns Battery may emit some com...