Page 2 - Introduction; Please attach this manual, if the equipment will be sub-leased.
- 1 - Introduction Thank you for purchasing Shindaiwa Sound Proof Diesel Engine Generator. z This user’s manual was created to ensure the safe operation of this equipment. Therefore, the manufacturer of this equipment strongly recommends that the user follow the instructions herein, to avoid unneces...
Page 3 - Safety Guidelines; :Suffocation from exhaust fume; Caution
- 3 - 1 Safety Guidelines :Suffocation from exhaust fume Exhaust fume from the engine contains many elements harmful to human. Do not operate this equipment in poorly ventilated area, such as inside a room or in a tunnel :Electrical Shock Do not touch the output terminals during operation. Be sure t...
Page 4 - :Injuries to eyes and skin
- 4 - :Injuries to eyes and skin Battery fluid contains diluted sulfuric acid. Avoid contact with eyes, skin or on clothing. If the acid comes in contact, especially with eyes, flush with a lot of water, and contact your physician immediately. : Explosion Do not use the equipment or charge the batte...
Page 6 - Location of Warning labels
- 6 - ■ Location of Warning labels When the warning labels become unreadable or damaged, place new labels on the appropriate location, as specified in the following figure. When ordering the label, use following part numbers. 1 Operational Instruction Part Number 19401-00361 2 Safety Instruction Par...
Page 7 - Specifications; Specification Matrix
- 7 - 2 Specifications 2.1 Specification Matrix Name of Generator DG1000MI-400 Type Unit Blushless, Rotating Field, 3-Phase, 4-Pole, Synchronous AC Generator kVA 80 100 Rated Output kW 64 80 Rated Voltage (or the below) V 200 220 Rated Current (or the below) A 231 262 Rated Voltage V 400 440 Rated C...
Page 8 - Ambient Condition; Humidity : less than 80%; Use; Power source for lighting; Parts
- 8 - 2.2 Ambient Condition Use the equipment under the following ambient condition. The other condition may cause trouble, insufficient output power or deterioration of durability. ■ Ambient Temperature : -15ºC ～ 40ºC ■ Humidity : less than 80% ■ Altitude : less than 300m 3 Use Power source for con...
Page 9 - Control panel
- 9 - 4.2 Control panel No. Name No. Name 1 3-phase circuit breaker 11 Water Temperature Gauge 2 1-phase circuit breaker 12 Oil Pressure Gauge 3 Voltage Meter 13 Fuel Gauge 4 Amp Meter 14 Hour Meter 5 Frequency Meter 15 Emergency Stop Button 6 Earth Leakage Relay 16 Preheat Lamp 7 Panel Light & ...
Page 10 - Equipment; Monitor Display; unintentionally touching cooling fan and fan belt.
- 10 - WATER TEMP 5 Equipment 5.1 Monitor Display This generator is equipped with monitoring function for water/coolant temperature, oil pressure, battery charge, air filter flow, battery fluid level, and fuel level. When the equipment is started under normal condition, Oil Pressure and Battery Char...
Page 11 - Injuries
- 11 - If the water level is normal, check for loose fan belt or possible water leak in the cooling system, after the engine is cooled down. <Caution> If the water level is too low, the sensor cannot detect the water temperature. Be sure to check the water level in the radiator and the Coolant...
Page 12 - fluid level (refer to
- 12 - 0 0 0 0 0 H HOUR METER 5.1.3 Battery Charge Monitoring Lamp (charge lamp) When the battery is not able to be charged during operation, the battery charge-monitoring lamp will flash. In the event this occurs, stop the engine consult with the authorized distributor or our engineering section. &...
Page 13 - Voltage Meter; When the start switch is turned to <
- 13 - 5.2.4 Fuel Gauge It shows the volume in the fuel tank. When filled up, it shows 『 F 』 . When the hand is approaching to 『 E 』 , the volume is coming to empty. Replenish fuel enough promptly. 5.2.5 Generator Gauges 5.2.5.1 Voltage Meter Voltage Meter displays the output voltage (Phase to Phase...
Page 15 - Open the control panel and push the reset button of the; Voltage Regulator and Throttle Lever; The dial adjusts output voltage.
- 15 - Thermal Relay 5.2.7.4 Thermal Relay This relay sends the signal to the 3-Phase circuit breaker and the 1-Phase breaker to trip-off when over-current flows in the circuits. When the breaker trips-off, it is set at the middle of ON and OFF. In the case, please recover the breaker, according to ...
Page 17 - Using fuel from external fuel tank; return ports, and set the lever for 3-way valve to
- 17 - <Caution> Always set the lever for 3-way valve back to A position and cover the external fuel intake and return port with the supplied plugs, after the hoses are removed. 5.3.2 Using fuel from external fuel tank Connect hoses from the external fuel tank to the external fuel intake and t...
Page 18 - Transport and Installation; When lifting the equipment, always use a lift hook.
- 18 - 6 Transport and Installation 6.1 Transportation :Injuries When lifting the equipment, always use a lift hook. Do not use Side rope-through to attach your lift hook, for it may cause equipment to drop. 6.1.1 Lifting Equipment Always use a Lift Hook, when lifting the equipment for transportatio...
Page 19 - Do not point the exhaust fume toward pedestrians or building.; Connection; Selecting Cable; Danger
- 19 - 6.2 Installation :Suffocation from exhaust fume Exhaust fume from the engine contains many elements harmful to human. Do not operate this equipment in poorly ventilated area, such as inside a room or in a tunnel :Suffocation from exhaust fume Do not point the exhaust fume toward pedestrians o...
Page 21 - Connecting Cable; Fire; Do not connect AC output to any indoor wiring.
- 21 - 7.2 Connecting Cable :Electrical Shoc k Before connecting or disconnecting a load cable from output terminals, always turn a circuit breaker to OFF position, stop the engine, and remove the engine key. A person performing the maintenance should always keep the key. : Fire Do not connect AC ou...
Page 22 - Total; Sub Total; R S T O
- 22 - 7.2.1.3 For 1-Phase Load(2) Terminal Voltage: 200V/220V (or 400V/440V) at 50Hz/60Hz 7.2.2 1-Phase Output Terminals & Receptacles The terminal Voltage: 100V/110V at 50Hz/60Hz only In the case of no use of 3-Phase output power, refer to the Following drawing and chart. Voltage (100V/110V) o...
Page 23 - Earth Leakage Relay and Grounding; Electrical Shock
- 23 - 7.3 Earth Leakage Relay and Grounding : Electrical Shock Ground the every earth grounding terminal to the earth as set out in the manual. If even one of all is unconnected by mistake or accident, it will be much more dangerous for human body than the –relay case, because leaking current inevi...
Page 25 - The earth leakage breaker relay has activated; Initialization and pre-check
- 25 - 7.3.3 The earth leakage breaker relay has activated In the event the earth leakage breaker relay has activated, the earth leakage indicating lamp Turns ON and the 3-Phase earth leakage breaker (lever) trips off to be positioned in the middle between ON and OFF positions. In the above conditio...
Page 26 - Checking Engine Oil; Use the engine oil for Diesel engine; (Unit:L)
- 26 - OIL FILLER OIL GAUGE OK NOT ENOUGH TOO MUCH ○ ○ ○ ○ × × × × × × × × LOWER LIMIT UPPER LIMIT OIL GAUGE 8.1 Checking Engine Oil Please refer to the user’s manual for Engine separately When checking for engine oil, be sure to keep the equipment leveled, and insert the oil gauge all the way. Prio...
Page 27 - the User’s Manual; Reinstall the radiator cap cover
- 27 - FULL LOW 8.2 Checking Coolant/water ※ ※ ※ ※ Also refer to the User’s Manual for Engine :Injuries Before performing any equipment check or maintenance, stop the engine, and remove the engine key. A person performing the maintenance should always keep the key. :Burns Do not open the radiator ca...
Page 28 - Checking Fan Belt; the user’s manual
- 28 - Replace LLC every 2 years or 1000 hours Mixture ratio (for reference only) : Ambienr temperature (Celsius) -15 ℃ ℃ ℃ ℃ -20 ℃ ℃ ℃ ℃ -30 ℃ ℃ ℃ ℃ Mixture ratio 30% 35% 45% 8.2.3 Coolant Capacity ( Unit: L) Total Coolant Volume ( including reservoir tank) 22.8 (1.5) The value of ( ) shows the res...
Page 29 - the User’s manual for Engine; NOTICE
- 29 - 8.3.2 Condition Check for any damage on the fan belt. Replace if necessary. <Caution> Refer to the User’s manual for Engine for adjusting and replacing of the fan belt. 8.4 Checking Fuel :Fire Always wipe any drip of Diesel fuel or oil. Do not use this equipment when a leak is found. Re...
Page 30 - cause engine damage.; Checking Battery
- 30 - Notice: Do not use home heating oil or gasoline in your diesel engine; either may cause engine damage. 8.5 Checking Fuel, Engine Oil, and Water leakage :Fire Do not use this equipment when a leak is found. Repair the equipment before use. Be sure to check for any fuel leak at the hose connect...
Page 32 - Operation
- 32 - FIXING SCREW FREQUENCY ADJUSTING SCREW THROTTLE LEVER 9 Operation 9.1 Initializing / preparation :Suffocation from exhaust fume Exhaust fume from the engine contains many elements harmful to human. Do not operate this equipment in poorly ventilated area, such as inside a room or in a tunnel :...
Page 34 - 00/400 Voltage Changeover - Dual Voltage System; The generator is incorporated with dual voltage system.; : Damages to the property; output terminals to the required voltage combination.
- 34 - 9.2 200/400 Voltage Changeover - Dual Voltage System The generator is incorporated with dual voltage system. So, you can easily change 400/440V to 200/220V or adversely. You can get 200V or 400V by changing the combination of output terminals with bus plates :Electrical Shock Be sure to set t...
Page 35 - During Operation; Check for any unusual vibration or noise; Vacuuming the air out of the fuelling system in event of no fuel; Refer to the; PLATES OVERLAPPED
- 35 - 3-PHASE 400/440V ③ ③ ③ ③ The 3-phase voltage is energized to the 3-phase output terminals. Refer to 7-2. Connecting cable ④ ④ ④ ④ Starting the engine and turning the 3-phase breaker to ON, the 3-phase current is sent to the 3-phase output terminals. 9.3 During Operation 9.3.1 Post startup che...
Page 36 - Protection Feature List; indicate the automatic feature
- 36 - :Fire Always wipe any drip of gasoline or oil. ① ① ① ① Add fuel to the fuel tank ② ② ② ② Turn the starter switch to <RUN> position. It will take approximately 30 seconds to vacuum the air out. <Caution> Ensure that all the air is completely extracted from fuel line, by setting the...
Page 37 - Connecting to External Fuel Tank; During Operation
- 37 - 外部燃料供給口 外部燃料戻り口（プラグ PT１/２） EXTERNAL FUEL INTAKE (PLUG : PT-1/2) EXTERNAL FUEL RETURN (PLUG : PT-1/2) 3-Way valves （＜ A ＞ position ） 3-Way valves 9.6 Connecting to External Fuel Tank :Fire Always stop the engine, when working on the fuel line. Always wipe any drip of Diesel fuel or oil. Do not...
Page 38 - 0 Maintenance
- 38 - 10 Maintenance :Electrical Shock ● Injuries Before performing any equipment check or maintenance, stop the engine, and remove the engine key. A person performing the maintenance should always keep the key. :Fire ● Burns When checking engine, always stop the engine, and keep away from fire. Wa...
Page 39 - Every; Engine Side; time at 50 hr mark; Replace; Generator side
- 39 - Description Startup check Every 200hrs Every 400hrs Every 500hrs Every 1000hrs Engine Side Clean each parts / tightening ◯ Engine oil checks / add oil ◯ Engine oil change ( 1 st time at 50 hr mark ) ◯ ◯ Oil Filter change ( 1 st time at 50 hr mark) ◯ ◯ Coolant level check / add coolant ◯ Exhau...
Page 40 - -1 Checking Engine Oil; Oil Filter Change
- 40 - 10.1 Oil Change ① ① ① ① Remove Oil Filler cap ② ② ② ② Loosen the engine oil drain plug and allow the oil to drain fully ③ ③ ③ ③ Reinstall the drain plug ④ ④ ④ ④ Add oil from oil filler and fill up to the MAX level. You should check the oil level on the oil gauge ⑤ ⑤ ⑤ ⑤ Reinstall the filler c...
Page 41 - Cleaning / Changing Air Filter Element
- 41 - 10.3 Cleaning / Changing Air Filter Element Clean Every 200 hours Replace Every 500 hours ① ① ① ① Loosen the bolt that is holding the air cleaner and remove the cleaner cap ② ② ② ② Unscrew the wing nut and remove the filter element ③ ③ ③ ③ Clean or replace the filter element, and reinstall it...
Page 42 - Draining Water from Water Separator
- 42 - 10.4 Draining Water from Water Separator When a float (red) is at drain level, drain water. ① ① ① ① Loosen the drain plug and drain water. ② ② ② ② Screw the drain plug, when finishing drain. <Caution> After draining finishes, extract the air in fuel line. (Refer to 9-3 During operation....
Page 44 - During operation
- 44 - <Caution> Put a tray under the lever in order to catch spilled fuel when loosing the lever. Gaskets are attached to both ends of joint pipe. Be careful not to lose and install them in the unit without fail. Change both gauze filter and eyebolt when gauze filter is damaged. Extract the a...
Page 45 - Draining Water from Fuel Tank; Drain water
- 45 - 10.9 Draining Water from Fuel Tank Drain water Every 200 hours ① Unscrew the Fuel drain plug ② Reinstall the drain plug, after draining water fully 10.10 Changing Coolant / Water Replace Every 2 years or 1000 hours ① Remove the radiator cap cover ② Remove the radiator cap ③ Loosen the drainin...
Page 46 - 1 long-term Storage; Storage Procedures
- 46 - 11 long-term Storage : Electrical Shock ● Injuries Before performing any equipment check or maintenance, stop the engine, and remove the engine key. A person performing the maintenance should always keep the key. :Fire ● Burns Temperature around muffler and exhaust can get extremely high. Kee...
Page 48 - 2 Troubleshooting; Do not operate the equipment, if the equipment or you are wet.; Burns; section to request the repair.
- 48 - 12 Troubleshooting :Electrical Shock Do not operate the equipment, if the equipment or you are wet. Before performing any equipment check or maintenance, stop the engine. :Injuries When performing equipment check and maintenance, always stop the engine. :Fire ● Burns Battery may emit some com...
Page 51 - 3 Generator Wiring Diagram
Page 52 - 4 Engine Wiring Diagram
