Powerware 650825 kVA - Manuals
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Manual Powerware 650825 kVA
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EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com i Table of Contents 1 Introduction 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com ii 4.8 Installing UPS External and Battery Power Wiring 4−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com iii 7.3 Single UPS Operation 7−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com iv 10 Product Specifications 10−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 ...
TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com v List of Figures Figure 1-1. Powerware 9395 UPS (650–825 kVA) 1−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com vii Figure 8-1. Optional X−Slot Cards 8−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com viii This page intentionally left blank.
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−1 Chapter 1 Introduction Eaton’s Powerware ® 9395 uninterruptible power supply (UPS) is a true online, continuous−duty, transformerless, double−conversion, solid−state, three−phase system...
INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−2 Power wiring can be routed through the top or bottom of the cabinet withconnections made to easily accessible terminals. Control wiring is routed through thetop of the cabi...
INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−3 S Alarm Contact – One alarm contact is provided for connection to equipment at the facility, such as a light, an audible alarm, or a computer terminal. The equipmentconnect...
INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−4 1.2 Options and Accessories Contact an Eaton sales representative for information about the following options. 1.2.1 Field Installed UPM A Field Installed UPM (FI−UPM) prov...
INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−5 1.2.5 Single−Feed Kit An optional kit is available for converting the dual−feed rectifier and bypass inputs to asingle−feed configuration. The kit consists of jumpers for e...
INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−6 1.4 Basic System Configurations The following basic UPS system configurations are possible: S Single UPS with three common battery UPMs and a standalone common batterysyste...
INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−7 1.7 Symbols, Controls, and Indicators The following are examples of symbols used on the UPS or accessories to alert youto important information: RISK OF ELECTRIC SHOCK − Ob...
INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−8 1.9 Getting Help If help is needed with any of the following: S Scheduling initial startup S Regional locations and telephone numbers S A question about any of the informat...
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 2−1 Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance o...
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 2−1 Section I Installation
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−1 Chapter 3 UPS Installation Plan and Unpacking Use the following basic sequence of steps to install the UPS: 1. Create an installation plan for the UPS system (Chapter 3). 2. Prepare you...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−2 Table 3-1. UPS Cabinet Weights Model Section Weight kg (lb) Shipping Installed Powerware 9395−825/650 ISBM 1498 (3302) 1390 (3064) UPM 1590 (3505) 14...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−6 Dimensions are in millimeters [inches]. CG CG Figure 3-8. ISBM Section Center of Gravity Dimensions are in millimeters [inches]. CG CG Figure 3-9. UP...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−7 Dimensions are in millimeters [inches]. 115.8[4.56] 114.3[4.50] 0.87 [0.22] 88.9 [3.50] Front View 1.57 [0.40] Needed to remove key 95.3 [3.57] (Squa...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−8 3.2.2 UPS System Power Wiring Preparation Read and understand the following notes while planning and performing theinstallation: S Refer to national ...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−12 Terminals E1A through E5A and E9A through E12A are stud type terminals. Theintercabinet power wiring connections for this equipment are rated at 90 ...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−13 For an UPS with common rectifier input terminals, E1 through E12 are 2-hole bus barmountings for standard NEMA 2-hole barrel lugs. The power wiring ...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−14 Table 3-10. Supplied External Wiring Terminal Hardware Kit Part Size Quantity Terminals Used On Eaton Part Number Bolt, Grade 5 M10 x 25 mm 15 Groun...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−15 Conduit sizes were chosen from NEC Table 4, Electrical Metallic Tubing (EMT). SeeTable 3-13 for conduit requirements. Per NEC article 300, 3(B)(1), ...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−16 Table 3-13. Power Cable Conduit Requirements (continued) Number of Conduits Minimum Conduit Trade Size Number of Wires in Conduit Terminal Voltage U...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−18 There is no manual DC disconnect device within the UPS. A battery disconnect switch is required for battery systems and may also be requiredby NEC o...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−19 3.2.3 UPS System Interface Wiring Preparation Control wiring for features and options should be connected at the customer interfaceterminal blocks l...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−20 S The REPO switch wiring must be in accordance with NEC Article 725 Class 2requirements. S The maximum distance between the REPO and the UPS cannot ...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−21 3.3 Inspecting and Unpacking the UPS Cabinets The UPS cabinet is divided into two sections palleted separately for shipping. Thesections are shipped...
UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−22 4. Remove the protective covering from the cabinets. 5. Remove the packing material, and discard or recycle in a responsible manner. 6. Inspect the ...
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−1 Chapter 4 UPS System Installation 4.1 Preliminary Installation Information W A R N I N G Installation should be performed only by qualified personnel. Refer to the following while insta...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−2 NOTE For the following steps, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3-1 on page 3−2 for cabinet weight)...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−3 Shipping BracketBolts Shipping BracketBolts Pallet Right Side ShippingBracket ISBM RemovableFront Panels Figure 4-2. Removing the ISBM Section Right Side Shippin...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−4 Shipping BracketBolts Shipping BracketBolts Pallet Left Side ShippingBracket UPM RemovableFront Panels Wireway Panel Figure 4-3. Removing the UPM Section Left Si...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−5 Shipping BracketBolts Shipping BracketBolts Pallet Right Side ShippingBracket Figure 4-4. Removing the UPM Section Right Side Shipping Bracket 4.3 Mechanically J...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−8 Front View Base Bracket UPM Section Base ISBM Section Base Bracket from Kit Screw from Kit Screw from Kit Top View Rear Bracket UPM Section Top ISBM Section Top ...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−10 13. Locate the ground braid in the bottom left front corner of the UPM section. Theground braid is secured at the factory to the UPM section ground bolt. Route ...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−15 DC Input to UPMs + Cable 1G3 Black UPM 1 (1E5A) Cable 1G3 Black DC Input to UPMs Cable 1G3 Red UPM 1 (1E4A) Cable 1G3 Red – Cable 2G3 Black UPM 2 (2E5A) Cable 2...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−16 Wiring Access Location of J50,J51, J61, and J70Coiled Harnesses Location of RJ−45Coiled CAN Cable UPM Wireway Location of P61Harness Location of P50,P51, and P7...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−17 ISBM Section Right Side Inside View Pl1 Interface Board Front Figure 4-15. Pl1 Interface Board Location Pl1 Interface Board J39 Inverter CAN Connector Figure 4-...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−18 4.5 Field Installed UPM Installation If installing a Plus 1 model, install the FI−UPM using the instructions in the Powerware 9395 Field Installed UPM Mechanica...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−19 Ventilation Grill Debris Shield (Remove shield before operating system.) ISBM Section Front Ventilation Grill Debris Shields (Remove shields before operating sy...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−20 Top Entry Conduit Landing for ACInput and Output, and DC Input(Remove panel to drill or punchconduit holes.) TOP VIEW Interface Entry Conduit Landings for TB1 t...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−22 NOTE Required parallel system wiring length must be equal to ensure approximately equal current sharing when in Bypass mode. For proper operation the following ...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−27 AC Input toUPM Rectifiers Phase A (E1) Phase C (E3) Phase B (E2) UPM 4 (FIUPM) Plus 1 Model Only UPM 2 UPM 1 UPM 2 Phase A (E1A) Phase C (E3A) Phase B (E2A) AC ...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−28 4.8.2 Battery Power Wiring C A U T I O N When sizing the battery system, do not exceed the internal battery charger capabilities. See Chapter 10,Product Specifi...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−29 DC Input from Battery + (E4) – (E5) DC Input from Battery Section B–B Front Figure 4-25. ISBM Section Power Terminal Detail BB – Common Battery
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−31 4.9 Installing Interface Connections W A R N I N G Hazardous voltages are present near the user interface terminal area if the UPS is not totally disconnected. ...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−32 11. Reinstall the front door removed in Step 3 and secure with the retainedhardware. 12. Close the door and secure the latch. X−Slot Communication Bays TB3 TB1 ...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−34 X−Slot Communication Bays TB1 TB2 See Figure 4-30for terminalassignments. Figure 4-28. Interface Terminal Detail TB2 NOTE Alarm relay contacts have a maximum cu...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−36 4.9.2 TB1 Battery Interface Connections To install wiring to connections: 1. Verify the UPS system is turned off and all power sources are removed. SeeChapter 7...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−38 4.9.3 X−Slot Connections NOTE LAN and telephone drops for use with X−Slot cards must be provided by the customer. NOTE When installing external wiring to X−Slot...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−39 4.10 Installing a REPO Switch A latching−type Remote Emergency Power−off (REPO) switch can be used in anemergency to shut down the UPS and remove power to the c...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−40 5. To gain access to terminal block TB1 and the interface entry conduit landingplate, remove the screws securing the top internal safety shield panel andremove ...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−42 3 (NO) UPS TB1 REPO Switch (NO) Twisted Wires 1 (NC) 2 (Return) 4 (Return) REPO Switch (NC) NOTE REPO switch rating is 24 Vdc, 1A minimum. NOTE T he REPO switch...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−43 Installation Checklist - All packing materials and restraints have been removed from each cabinet. - Each cabinet in the UPS system is placed in its installed l...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−44 Distributed Bypass Installation Checklist - Each cabinet in the distributed bypass system is placed in its installed location. - All conduits and cables are pro...
UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−45 Notes _________________________________________________________________________ _________________________________________________________________________ ______...
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−1 Chapter 5 Installing Options and Accessories 5.1 Installing an Optional Powerware Hot Sync CAN Bridge Card As an option, a Powerware Hot Sync Controller Area Network (CAN) Bridge Card,s...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−3 Connections for Parallel System Control Connections for RMP II, RIM II, or SCM II Alarm J3 Connections for Bypass Status Figure 5-2. Powerware Hot Syn...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−4 5.2 Installing Distributed Bypass Control Wiring NOTE When installing external wiring to the Powerware Hot Sync CAN Bridge Card, conduit must be insta...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−5 UPS 1 UPS 2 UPS 3 UPS 4 CAN (If Installed) (If Installed) Pull Chain NOTE This drawing is for distributed bypass wiring purposes and is not a floor la...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−6 12345 78 6 9 10 UPS 1 Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair 12345 78 6 9 10 12345 78 6 9 10 UPS 2 12345 78 6 9...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−7 NOTE NC and NO designations on MOB AUX contacts are defined with breaker in OFF (open) position. NOTE If MOB contacts have pigtail leads, use the same...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−8 Table 5-4. Pull−Chain Wiring Terminations with MOBs From To Function UPS 1 CAN Bridge Card J3–1 (Alarm) MOB 1 Aux 1 NC MOB Open Alarm UPS 1 CAN Bridge...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−9 5.3 Installing an Optional Remote Monitor Panel II To install RMP II wiring: 1. Verify the UPS system is turned off and all power sources are removed....
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−11 NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service rep...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−13 5.5 Installing an Optional Supervisory Contact Module II To install SCM II wiring: 1. Verify the UPS system is turned off and all power sources are r...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−14 NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service rep...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−15 5.6 Accessory Mounting Dimensions Figure 5-12 through Figure 5-14 show the dimensions of the RMP II, the RIM II, andthe SCM II. Flush Mount using #10...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−16 Knockouts Providedon Five Surfaces Surface Mount using #10 PanHead Screws for Hanging.(Mount with vent holes facing up.) Flush Mount using #10 Pan He...
INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−17 Knockouts Providedon Five Surfaces Surface Mount using #10 PanHead Screws for Hanging.(Mount with vent holes facing up.) Flush Mount using #10 Pan He...
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−19 Section II Operation
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−1 Chapter 6 Understanding UPS Operation 6.1 UPS System Overview The Powerware 9395 UPS is a continuous−duty, solid-state, transformerless (at480 Vac), three−phase, true online system that...
UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−2 The emergency bypass consists of a momentary−duty static switch, a wraparoundbypass breaker, and a backfeed protection contactor K5. The bypass breaker isloc...
UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−3 Static Switch Rectifier Inverter K1 K3 Battery Converter Battery BatteryBreaker Main Power Flow Trickle Current Energized De−Energized Closed Open Breakers C...
UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−4 6.2.3 Bypass Mode NOTE Bypass mode is not available on an UPS configured as an IOM. The UPS automatically switches to Bypass mode if it detects an overload, ...
UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−5 The internal bypass is comprised of a solid−state, silicon−controlled rectifier (SCR)static switch (SSW), a motorized wraparound bypass breaker CB4, and a ba...
UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−6 Static Switch K5 Rectifier Inverter K1 K3 Battery Converter Battery BatteryBreaker Main Power Flow Trickle Current Energized De−Energized Closed Open Breaker...
UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−7 6.3 Single UPS Unit System Oneline Configurations The system oneline drawings in this section show the simplified internal structure ofthe UPS, battery suppl...
UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−21 6.4 Multiple UPS Distributed Bypass System Distributed bypass parallel operation extends the normal operation of Powerware9395 UPSs by offering increased ca...
UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−22 The UPSs continually monitor themselves and the incoming utility power andautomatically switch between these modes as required, without operatorintervention...
UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−23 If the utility AC power is interrupted or is out of specification, the UPSs automaticallyswitch to Battery mode to support the critical load without interru...
UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−24 In a distributed bypass system, each UPS operates similar to a single UPS, but inparallel with each other. The bypass source for the load is derived from th...
UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−26 6.5 Multiple UPS Distributed Bypass System Oneline Configurations The distributed bypass system oneline drawings in this section show the simplifiedinternal...
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−1 Chapter 7 UPS Operating Instructions This section describes how to operate the UPS. NOTE Before starting the UPS, ensure all installation tasks are complete and a preliminary startup ha...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−2 7.1.1 Control Panel The control panel is used to set up and control the UPS, and to monitor UPSoperation. For a description of the UPS control panel functions...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−3 7.2.1 Status Indicators The four symbols on the right side of the control panel are status indicators . These colored light emitting diode (LED) lamps, work w...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−4 7.2.3 Using the LCD and Pushbuttons The LCD on the control panel provides an operator interface with the UPS system.Figure 7-3 identifies the display areas di...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−5 7.2.4 Using the Menu The UPS menu bar allows you to display data in the information area to help youmonitor and control UPS operation. Table 7-2 shows the bas...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−6 7.2.6 Display Menu Operation Table 7-3 describes the menu functions and and how to use them. Table 7-3. Display Menu Operation Function Subfunction Operation ...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−8 Table 7-3. Display Menu Operation (continued) Operation Subfunction Function Com Port Selection The Com Port Setup screen allows selection of the serial COM p...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−9 Table 7-4. Typical System Status Messages Function Message UPS Shutdown; Bypass; Online Bypass Off; On; Available Maintenance Bypass Off; On Charger Charger O...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−10 7.2.8 Load Off Screen The Load Off screen (Figure 7-6) is displayed when the LOAD OFF pushbutton isselected from the main menu bar, the UPS Control Command s...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−11 7.3 Single UPS Operation NOTE A Field Installed UPM (FI−UPM) is always designated as UPM 4. 7.3.1 Starting the UPS in Normal Mode To start the UPS system: 1....
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−12 7.3.2 Starting the UPS in Bypass Mode If the inverter output of the UPS is not available and the critical load needs to beenergized: C A U T I O N In Bypass ...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−14 7.3.4 Transfer from Normal to Bypass Mode To transfer the critical load to Bypass mode: C A U T I O N In Bypass mode, the critical load is not protected from...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−15 7.3.6 Transfer from Normal to Bypass Mode and Shut Down UPS To transfer the critical load to Bypass mode and shut down the UPS: 1. Transfer the critical load...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−16 7.3.8 UPS and Critical Load Shutdown To perform maintenance or service on the critical load, shut down power to the load: 1. Turn off all equipment that is b...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−17 7.3.10 Using the UPS LOAD OFF Pushbutton or Command A UPS Load Off is initiated by the LOAD OFF pushbutton from the main menu bar, the Load Off command on th...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−18 C A U T I O N All power to the critical load is lost when the LOAD OFF is selected in the following step. You should use thisfeature only when you want to de...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−20 7.4 Multiple UPS Distributed Bypass Operation 7.4.1 Starting the Distributed Bypass System in Normal Mode To start the distributed bypass system: 1. If the U...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−21 7.4.2 Starting the Distributed Bypass System in Bypass Mode If the inverter output of the distributed bypass system is not available and the criticalload nee...
UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−24 7.4.6 Transfer from Normal to Bypass Mode and Shut Down all UPSs To transfer the critical load to Bypass mode and shut down all UPSs: 1. Transfer the critica...
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−1 Chapter 8 Communication This chapter describes the communication features of the Powerware 9395650–825 kVA UPS and provides information about connecting hardware and usingTerminal mode....
COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−2 LAN and telephone drops for use with X−Slot connectivity cards must be provided byfacility planners or the customer. For installation and setup of an X−Slot card, contact ...
COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−3 The eNotify Service relies on a ConnectUPS−X Web/SNMP Card (or Power Xpert card)installed with the UPS sending one−way status and event e−mails to PowerwareRemote Monitori...
COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−4 Remote Notification differs from the basic Terminal mode with the addition thefollowing functions: S Call Answer The Call Answer function allows the user to call into the ...
COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−5 8.5.2 Event History Log This key sequence prints the entire Event History Log of the UPS at the time the datais requested. The printout begins with the oldest alarm entry ...
COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−7 8.6 Building Alarm Monitoring This standard feature lets you connect the UPS to your building alarms, such assmoke detectors or overtemperature alarms. The customer interf...
COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−9 8.9 Relay Interface Module II An optional Relay Interface Module II (RIM II) uses relay contact closures to indicatethe operating status and alarm condition of the UPS sys...
COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−10 8.10 Supervisory Contact Module II An optional Supervisory Contact Module II (SCM II) establishes an interface betweenthe UPS system and the customer’s monitor. This inte...
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−1 Chapter 9 UPS Maintenance The components inside the UPS cabinet are secured to a sturdy metal frame.All repairable parts and assemblies are located for easy removal, with very littledis...
UPS MAINTENANCE EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−2 S Proper disposal of batteries is required. Refer to your local codes for disposalrequirements. S Do not dispose of batteries in a fire. Batteries may explode when expos...
UPS MAINTENANCE EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−3 ISBM Air Filters ÄÄÄÄ ÄÄÄÄ ÄÄÄÄ ÄÄÄÄ ÄÄÄÄ ÄÄÄÄ ÄÄÄÄÄ ÄÄÄÄÄ ÄÄÄÄÄ ÄÄÄÄÄ ÄÄÄÄÄ ÄÄÄÄÄ Figure 9-1. ISBM Section Air Filter Locations C A U T I O N Verify washed filters are ...
UPS MAINTENANCE EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−4 ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ ÄÄÄÄÄÄ Ä...
UPS MAINTENANCE EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−5 ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ ÄÄÄÄÄÄÄ FI−UPM Air Filter Figure 9-3. FI−UPM Air Filter Location ...
UPS MAINTENANCE EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−6 9.4 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on properdisposal of the used battery or UPS. W A R N I N G ...
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 10−1 Chapter 10 Product Specifications 10.1 Model Numbers The UPS is housed in a free-standing cabinet, divided into two sections with safetyshields behind the door and front panels. The UP...
PRODUCT SPECIFICATIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 10−2 10.2.2 UPS Output UPS Output Capacity 100% rated current Output Voltage Regulation " 1% (10% to 100% load) Output Voltage Adjustment(Nominal +/–3%) 400 Vac n...
EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com W−1 Warranty LIMITED FACTORY WARRANTY FOR THREE-PHASE POWERWARE ® UPS PRODUCTS WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, a Delaware Corporat...
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