Page 2 - IMPORTANT SAFETY INSTRUCTIONS; Instructions Importantes Concernant La Sécurité; SAVE THESE INSTRUCTIONS; Conserver Ces Instructions; This manual contains important instructions for your battery; Cette notice contient des instructions importantes; Use tools with insulated handles.
ii Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 IMPORTANT SAFETY INSTRUCTIONS Instructions Importantes Concernant La Sécurité SAVE THESE INSTRUCTIONS Conserver Ces Instructions This manual contains important instructions for your battery...
Page 3 - General Notes About Installing Battery Cabinets; either
iii Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 ATTENTION: Une batterie peut prêsenter un risque de choc êlectrique, de brulure, ou d’incen- die. Suivre les précautions qui s’imposent. • Pour le remplacement, utiliser le même nombre et ...
Page 4 - UPS Systems Using Series 685 and Series 1085 Battery Cabinets; Bold type; Italic type
iv Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 UPS Systems Using Series 685 and Series 1085 Battery Cabinets • Powerware 9350 (30 kVA --- 80 kVA) • Powerware 9350 (100 kVA --- 160 kVA) Conventions Used in This Manual The text in this ma...
Page 5 - Table of Contents; Introduction
v Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Table of Contents 1 Introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Typical Battery Cabinets 1 . . . . . . . . . . . . . . . . . . . . ...
Page 6 - List of
vi Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd ddddddddddddddddddddddddddddddddddddddddddddddddddddddd List of Figures Figure 1. Typical Battery Cabinets 1 . . . . ....
Page 7 - Typical Battery Cabinets; Two basic battery cabinet configurations are possible:
1 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Introduction This manual describes how to install the Powerware 9350 Series 685 or Series 1085 Battery Cabinet (see Figure 1). It contains instructions for unpacking and inspecting the batte...
Page 8 - Identification of Your Battery System; installation instructions in this manual.
2 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Identification of Your Battery System Refer only to the parts of this manual that apply specifically to your system configuration. See Figures 2 and 3 to determine where to find your system ...
Page 10 - For More Information; Powerware; Getting Help; United States
4 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 For More Information This manual describes how to install your battery cabinet. For more information about the operation and communications capabilities of your UPS system, refer to the foll...
Page 11 - Unpacking Your Battery Cabinet; Preparing Your Site; The basic environmental requirements for the battery system are:; Ambient Temperature Range:; Environmental Considerations; The battery cabinet must be installed on a sealed concrete pad; Preparing for Wiring the Battery Cabinet
5 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Unpacking Your Battery Cabinet Each Powerware 9350 Series 685 or Series 1085 Battery Cabinet is shipped on a separate pallet. Use a forklift or pallet jack to move the packaged cabinets to t...
Page 12 - Inspecting and Unpacking Each Cabinet
6 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Inspecting and Unpacking Each Cabinet The first task in preparing for installation is inspecting and unpacking each cabinet. Cabinets arrive covered with protective packaging material, as sh...
Page 13 - Unloading the Battery Cabinet from the Pallet
7 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 1 . Carefully inspect the outer packaging for evidence of damage during transit. CAUTION: DO NOT INSTALL A DAMAGED CABINET. REPORT ANY DAMAGE TO THE CARRIER. CONTACT YOUR LOCAL SALES OR SERV...
Page 14 - recycle them in a responsible manner.
8 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 FRONT SIDE FOAM SUPPORT SUPPORT 1 2 1 2 2 2 JACKING BOLT (Step 2) FLOOR PROTECTOR (Step 2) 1 2 LEFT HAND DOOR CUSHION (Step 1) (Step 3) (Step 8) Figure 5. Removing Front and Rear Supports 3 ...
Page 15 - Creating an Installation Plan; Connecting to
9 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 DANGER: CABINET MAY FALL! DO NOT LOOSEN THE HARDWARE ATTACHING THE SIDE OR FRONT SUPPORTS TO THE CABINET BASE, OR THE FRONT AND SIDE SUPPORTS TO EACH OTHER, AT THIS TIME. THE CABINET MUST BE...
Page 17 - The Powerware 9350 UPS with Integral Battery Cabinets
11 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Connecting to Powerware 9350 30 --- 160 The method you use to install your battery cabinets depends on which UPS you have. For the purpose of discussion, this chapter uses the term UPS to r...
Page 20 - TOP VIEW; UPS cabinet. Hardware is provided on each ground stud.
14 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Nut from kit Front of 1085 Battery Cabinet Bracket from kit Front of UPS Nut from kit Existing hinge Ground Wire Ground Stud TOP VIEW FRONT VIEW Figure 8. Attaching UPS Base to Series 1085 ...
Page 26 - Powerware 9350 UPS with Separately Located Battery Cabinets
20 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Powerware 9350 UPS with Separately Located Battery Cabinets Use this procedure to wire a separately located Series 685 or Series 1085 Battery Cabinet to any Powerware 9350 UPS cabinet (see ...
Page 27 - Separate Installation of Series 685 Battery Cabinets; attach the other end of the bracket by using an M4
21 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 (see detail at left) Large bracket goes here Two small brackets go here (see Figure 15) NOTE: When cabinets are properly aligned, all cabinet doors will be flush with each other. BATTERY CA...
Page 28 - Locate the cabinet connecting bracket and two M4
22 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Nut from kit Screw from kit Front of Battery Cabinet #2 Bracket from kit Nut from kit Bracket from kit Front of Battery Cabinet #1 Existing hinge Grounding cable Ground Studs Figure 15. Con...
Page 29 - Separate Installation of Series 1085 Battery Cabinets
23 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 (see detail at left) Large bracket goes here Two small brackets go here (see Figure 17) NOTE: When cabinets are properly aligned, all cabinet doors will be flush with each other. BATTERY CA...
Page 30 - ground stud. Hardware is provided on each ground stud.
24 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Existing Front of Battery Cabinet #2 Bracket from kit Nut from kit Nut from kit hinge Front of Battery Cabinet #1 Ground Wire Ground Studs Figure 17. Connecting Two Series 1085 Bases 3. Loc...
Page 31 - To Electrically Connect Separate Battery Cabinets to the UPS:
25 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 To Electrically Connect Separate Battery Cabinets to the UPS: 1. All battery cabinets will arrive at your site with each battery connection string electrically disconnected. If you are inst...
Page 32 - and rear of the battery cabinet.
26 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 8. Mount the side panels to the sides of the first and last battery cabinets: a. Mount the hanger brackets to the top side of the battery cabinets using M4 screws (see Figure 11). b. Hang t...
Page 33 - Completing the Installation Checklist; applicable equipment installation requirements.
27 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Completing the Installation Checklist The final step in installing your battery cabinet is to complete the Installation Checklist. This checklist ensures that you have installed all hardwar...
Page 34 - This Page Intentionally Left Blank.
28 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 This Page Intentionally Left Blank.
Page 35 - instructions on these procedures.
29 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Connecting to Powerware 9350 --- 80 and 160 This chapter will explain how to electrically connect your battery cabinets to your Powerware 9350 --- 80 or 160 UPS. Figure 18 details the Batte...
Page 36 - Make sure that the UPS is properly installed and secured.
30 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Powerware 9350 --- 80 or 160 with Separate Battery Cabinets 1. Make sure that the UPS is properly installed and secured. 2. Roll the battery cabinets to their permanent location. 3. Attach ...
Page 37 - completed all applicable equipment installation requirements.
31 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 7. Mount the side panels to the sides of the first and last battery cabinets: a. Mount the hanger brackets to the top side of the battery cabinets using M4 screws (refer to Chapter 3, Figur...
Page 38 - All battery cabinets are bolted together.
32 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Installation Checklist for Powerware 9350 --- 160 - All packing materials and restraints have been removed from each cabinet. - Each cabinet in the battery system is placed in its correct l...
Page 39 - Installing a Remote Battery Disconnect
33 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Installing a Remote Battery Disconnect The remote battery disconnect is crated separately for shipping. It is enclosed in a box and is designed to be wall mounted on a surface that can supp...
Page 40 - The maximum current listed is at the minimum DC operating voltage.
34 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 You should read and understand these general notes before beginning installation: • The material and labor for external wiring requirements is to be supplied by others. • Power cables and c...
Page 41 - Table A. Remote Battery Disconnect Power Terminations; Terminal; Table B. Battery Cabinet Terminations; Battery Cabinet
35 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 T A E T T T T T T T E E E E E A A A A A Figure 21. Knockout Pattern for Remote Battery Disconnect Table A. Remote Battery Disconnect Power Terminations Terminal Size of Pressure Termination...
Page 42 - Table C. Remote Battery Disconnect Circuit Breaker Ratings; UPS Model
36 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Table C. Remote Battery Disconnect Circuit Breaker Ratings UPS Model Circuit Breaker Rating DC Voltage 9350 --- 40 125 420 9350 --- 50 125 480 9350 --- 65 175 420 9350 --- 80 200 480 9350 -...
Page 43 - system. The appendix contains these drawings:
A --- 1 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 Appendix A --- Customer Information The information in the appendix will help you plan for and install your battery system. The appendix contains these drawings: 164201408 --- 1 Series...
Page 44 - NEC. Rated battery current is computed at 1.8 volts per cell.
A --- 2 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 1. The output of the UPS is a separately derived source. Output neutral is bonded to equipment ground through the main bonding jumper. Refer to NEC Article 250 and local codes for prop...
Page 50 - Series 1085 Battery Cabinet
A --- 8 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 DESCRIPTION: DRAWING NO: 1 of 2 Series 1085 Battery Cabinet (elevation) SHEET: Dimensions are in millimeters (inches) Series 1085 Battery Cabinet 164201408 -- 2 1870.3 (73.6) 1135.8 (4...
Page 53 - Table C of Appendix A to size
A --- 11 Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets Installation Manual 164201408 Rev. P00 053002 DESCRIPTION: DRAWING NO: 1 of 1 Series 685 / 1085 Configurations SHEET: 164201408 -- 4 BATTERY CABINET BATTERY CABINET UPS CABINET (E4) BATTERY CABINET BATTERY CABINET UPS CABINET BAT...