Polaris TBM 200 LH - Manuals

Page 2 - TABLE OF CONTENTS

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 2of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 TABLE OF CONTENTS SECTION 1.0 INTRODUCTION SECTION 2.0 WARRANTIES SECTION 3.0 SAFETY SECTION 4.0 MECHANICAL INSTALLATION 4.1 ...

Page 4 - or as explosion proof units per; WHEN ORDERING PARTS; ALWAYS REFER TO PUMP SERIAL NUMBER; THIS NUMBER IS FOUND ON THE NAMEPLATE ON THE PUMP.

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 4of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 1.0 INTRODUCTION Your new Series TBM pump has been designed and manufactured to perform for many years with a minimum of main...

Page 6 - POLARIS PUMPS

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 6of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 3.0 SAFETY Do not install the equipment other than in accordance with the instructions contained in this manual. When require...

Page 7 - RECEIVING INSPECTION

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 7of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.0 INSTALLATION 4.1 RECEIVING INSPECTION The unit must be inspected immediately upon arrival and any irregularities and dama...

Page 8 - MECHANICAL SEAL INSPECTION

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 8of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.2.2 USED PUMP STORAGE A used pump should be completely disassembled and all parts cleaned and inspected. All unpainted meta...

Page 9 - PUMP SET UP / MOUNTING; ) or bills of materials for

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 9of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.5 PUMP SET UP / MOUNTING 4.5.1 CABLE AND CHAIN SUSPESION Pumps of SERIES TBM are fitted with integral lifting lugs sized to...

Page 11 - INSTALLATION

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 11of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 5.0 ELECTRICAL INSTALLATION 5.1 GENERAL Power supply and electrical work must be as per local and national codes. All wiring...

Page 13 - PUMP START UP

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 13of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.2 PUMP START UP Whenever possible, start the pump in clear liquid to prime discharge piping and/or hoses. If flexible hose...

Page 17 - : Disconnect and lock out the main power supply before working in; PUMP STARTS AND STOPS REPEATEDLY

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 17of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 - PUMP IS EXPECTED TO STOP BUT KEEPS RUNNING If the pump has been running satisfactory and is capable of emptying the sump t...

Page 18 - PUMP IS RUNNING WITH REDUCED FLOW; This can be caused by either pump and / or system related problems.

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 18of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 - PUMP IS RUNNING WITH REDUCED FLOW This can be caused by either pump and / or system related problems. Check your system se...

Page 19 - PHO; Plastic or Rubber Hammer; PBO; ” and “; PVO; Open ended wrench

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 19of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.0 WET END INSTALLATION Inspect and inventory all parts before you begin assembly. Clean all parts and remove protective co...

Page 20 - TBM 200 LH - TYPE PHO; Drawing; Refer to Appendix - 8.4 for Impeller Lock Screw Torque and Procedure

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 20of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.1 TBM 200 LH - TYPE PHO Drawing A0207 and A0210 Apply "Never-Seize" to the motor shaft end. Position Flinger Gaske...

Page 23 - TBM 200 LH - TYPE PBO

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 23of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.2 TBM 200 LH - TYPE PBO Drawing A0208 and A0211 Apply "Never-Seize" to the motor shaft end. Position Flinger Gaske...

Page 26 - TBM 200 LH - TYPE PVO

INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 26of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.3 TBM 200 LH - TYPE PVO Drawing A0209 and A0212 Apply "Never-Seize" to the motor shaft end. Position Flinger Gaske...

Page 37 - RECEIVING AND HANDLING

RECEIVING AND HANDLING ACCEPTANCE #*-*0"#'4 $).+ / /#$. ,0$+( )/ !*- +/$)" .#$+( )/ !-*( /# /-).+*-//$*) *(+)4 ! )4 *! /# "**. '' !*- $) /# $'' *! '$)" *- 3+- .. - $+/ - (" *- /# ,0)/$/4 $. .#*-/ * )*/ +/ /# ( 0)/$' /# !- $"#/ *- 3+- .. " )/ (& . ) ++-*+-$/ )*//$*) *)...

Page 42 - MOISTURE DETECTION SYSTEM

6 Thermostats are automatic reset for use in a normally closed circuit where the thermostat is connected in series with the holding coil of the magnetic starter. Thermostats provide Over Temperature Protection 2" in accordance with NEMA MG 1Ć12.53. When the motor is so marked locked rotor prote...

Page 48 - followed in installing the Impeller and Impeller Lock Screw.

ENGINEERING STANDARD PROCEDURE IMPELLER INSTALLATION – TECH BULLETIN 1of 2 DOCUMENT NBR. : PED-016 REVISION: 1 EFFECTIVE DATE: 09-26-2003 0 NEW UJB 08-15-02 1 ADDED250LH UJB 09-26-03 REV ECN CHANGE DESCRIPTION BY APPV’D DATE 1.0 SCOPE: The purpose of this Engineering Standard Document is to define t...

Page 49 - Devcon; High Strength Stud Lock; See Table below for required Torque.

ENGINEERING STANDARD PROCEDURE IMPELLER INSTALLATION – TECH BULLETIN 2of 2 DOCUMENT NBR. : PED-016 REVISION: 1 EFFECTIVE DATE: 09-26-2003 0 NEW UJB 08-15-02 1 ADDED250LH UJB 09-26-03 REV ECN CHANGE DESCRIPTION BY APPV’D DATE 2 2 . . 3 3 – – I I m m p p e e l l l l e e r r C C a a p p I I n n s s t t...