Polaris RANGER XP 4X4 700 EFI - Manuals

4 VEHICLE IDENTIFICATION NUMBERS Record your vehicle’s identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys, so if both keys are lost, the ignition...

5 SAFETY Operator Safety WARNING Failure to follow the warnings contained in this manual can result in severe injury or death.A Polaris RANGER is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can...

6 SAFETY Operator Safety The following signal words and symbols appear throughout this manual and on your RANGER . Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol , on your vehicle or in this manual...

9 SAFETY Operator Safety S Never modify this vehicle through improper installation or use of accessories. S Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or...

10 SAFETY Operator Safety WARNING Make sure your RANGER is in excellent operating condition at all times. We strongly recommend that the operator check all safety components before each ride.Polaris RANGER s are designed to provide safe operation when used as directed. Failure of critical machine co...

18 SAFETY Safety Decals and Locations Warning decals have been placed on the RANGER for your protection. Read and follow the instructions of the decals on the RANGER carefully. If any of the decals depicted in this manual differ from the decals on your RANGER , always read and follow the instruction...

19 SAFETY Safety Decals and Locations WARNING S VEHICLE ROLLOVER could cause severe injury or death. This cab frame is not designed or intended to provide rollover protection. S ALWAYS WEAR YOUR SEAT BELT for maximum protection. 7172676 Location 2 Location 3 (inside front of box) Container/Passenger...

20 SAFETY Safety Decals and Locations Location 5 (under hood) 5 6 Location 6 Location 7 ATTENTION S Operation of this vehicle without the air filter element will severely damage the engine. S Clean pre-filter element often, more frequent cleaning required in dusty conditions. Do not operate vehicle ...

21 SAFETY Safety Decals and Locations Discretionary Warning Decal 7 8

22 SAFETY Fuel Safety WARNING Gasoline is highly flammable and is explosive under certain conditions. Always exercise extreme caution whenever handling gasoline.Always stop the engine when refueling.Always refuel outdoors or in a well ventilated area.Do not smoke or allow open flames or sparks in or...

23 FEATURES AND CONTROLS Some Polaris vehicles are equipped with special features such as the cab frame. Not all models come with all features. Refer to the specifications section beginning on page 100. Component Locations 1. Cab Frame (if equipped)2. Hip Bar3. Console4. Steering Wheel5. Seat6. Stor...

26 FEATURES AND CONTROLS Indicator Lights 1. High Gear2. Low Gear3. Neutral Gear4. Reverse Gear5. High Temperature6. Park Brake Trailer Hitch Bracket This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle.To avoid injury...

27 FEATURES AND CONTROLS Fuel Cap/Fuel Gauge The fuel tank filler cap (8) is located on the right-hand side of the vehicle near the passenger seat. It has a built-in fuel gauge that indicates the amount of fuel remaining in the tank.When the indicator needle nears the E (empty) mark, refuel at the e...

28 FEATURES AND CONTROLS Seat Belts The RANGER is equipped with lap-style seat belts for the operator and passenger. WARNING Falling from a moving vehicle could result in serious injury or death. Always fasten your seat belt securely before operating or riding in the RANGER . Passengers under five y...

29 FEATURES AND CONTROLS Console 1. Cup Holder2. Indicator Lights3. Shift Lever4. Light Switch5. AWD/Differential Switch (if equipped)6. Hour Meter7. Glove Box with Lid8. 12V Accessory Plug9. Storage Tray10. Ignition Switch11. Storage Box 10 6 2 8 3 7 11 1 4 5 1 9

30 FEATURES AND CONTROLS Gear Selector H: High GearL: Low GearN: NeutralR: Reverse NOTE: Low gear is the primary driving range for the RANGER XP. High gear is intended for use on hard-packed surfaces with light loads. To change gears, stop the vehicle, and with the engine idling, move the lever to t...

1 2 3 31 FEATURES AND CONTROLS Switches Ignition Switch (1) The ignition switch is a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF position. OFF Engine off. All electrical circuits are off except Acc. 12V. ON/RUN Electrical circuits are on. Electri...

33 OPERATION Vehicle Break-In Period The break-in period for your new Polaris RANGER is the first twenty hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine ...

35 OPERATION Starting the Engine WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. 1. Sit in the driver’s seat and fasten the seat belt. 2. Engage the park brake. 3. Shift the tr...

36 OPERATION Stopping the Engine 1. Release the throttle pedal completely and brake to a complete stop. 2. Turn the engine off. 3. Engage the park brake. WARNING A rolling vehicle can cause property damage and serious injury. Always engage the park brake after stopping the engine. Braking 1. Release...

37 OPERATION Driving Safely Driving Procedures 1. Sit in the driver’s seat and fasten the seat belt. 2. After starting the engine and allowing it to warm up, apply the service brakes, and shift the transmission into gear. 3. Check your surroundings and determine your path of travel. 4. Release the p...

38 OPERATION Driving Safely Driving On Slippery Surfaces When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Under these conditions, follow these precautions:1. Slow down when entering slippery areas. 2. Maintain a high le...

39 OPERATION Driving Safely Driving Uphill Whenever traveling uphill, follow these precautions:1. Always travel straight uphill. 2. Avoid steep hills (15 _ maximum). 3. Keep both feet on the floor. 4. Proceed at a steady rate of speed and throttle opening. WARNING Climbing hills improperly can cause...

40 OPERATION Driving Safely Sidehilling WARNING Crossing hillsides or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. When unavoidable, exercise extreme caution. Avoid operating on steep hills (...

1 41 OPERATION Driving Safely Driving Through Water WARNING The large tires on your RANGER may cause the vehicle to float in deep or fast-flowing water, which could result in loss of control and lead to serious injury or death. Never cross deep or fast-flowing water with your RANGER . Your Polaris R...

42 OPERATION Driving Safely Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you’re traveling on. Watch for hazards such as logs, rocks and low hanging branches. WARNING Severe injury or death can result if your vehicle suddenly comes in contact with a hidden obstacle. Not a...

43 OPERATION Driving Safely Driving in Reverse Follow these guidelines when operating in reverse:1. Back slowly. 2. Apply the brakes lightly for stopping. 3. Avoid turning at sharp angles. 4. Always avoid backing downhill. 5. Never open the throttle suddenly while backing. 6. Always inspect left and...

44 OPERATION Driving Safely Parking on an Incline Avoid parking on an incline if possible. If it’s unavoidable, follow these precautions:1. Place the transmission in gear. 2. Engage the park brake. 3. Turn the engine off. 4. Block the rear wheels on the downhill side. WARNING A rolling vehicle can c...

45 OPERATION Driving Safely Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo:REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKI...

46 OPERATION Driving Safely Hauling Cargo The RANGER has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. Never exceed the following capacities. Maximum Capacities (Level Ground) Cargo Box RANGER 4X4 XP 1500 lb...

47 OPERATION Driving Safely Dumping the Cargo Box WARNING Operating the vehicle while the cargo box is raised could result in severe injury. The box could close unexpectedly and cause injury to the driver or passenger. The rear tires will also catch the rear of a raised box, damaging the vehicle and...

48 OPERATION Driving Safely Towing Loads WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when towing:Never load more than 150 lbs. (68.1 kg) tongue weight on the towi...

49 OPERATION Driving Safely Parking the RANGER WARNING A rolling vehicle can cause property damage and serious injury. Always engage the park brake after stopping the engine. 1. Stop the vehicle on a level surface. 2. Turn the engine off. 3. Engage the park brake. 4. Remove the ignition switch key t...

1 51 OPERATION All Wheel Drive (AWD) The illuminated amber AWD switch (1) indicates that the vehicle is in AWD.When the AWD switch is on, the front wheels will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front wheels will automatically disen...

52 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your Polaris vehicle...

53 MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.Inspect, clean, lubricate, adjust ...

54 MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Maintenance Chart Key " Perform these procedures more frequently for vehicles subjected to severe use. E Emission Control System Service - 4 Cycle (California) J Have an authorized Polaris dealer perform these services. WARNING Improperly...

58 MAINTENANCE AND LUBRICATION Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Items not listed in the chart should be lubricated at the General Lubrication interval. Lubrication Chart Key " More oft...

60 MAINTENANCE AND LUBRICATION Engine Oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Always change the oil filter whenever changing oil. Premium 4 Synthetic Oil Polaris Premium 4 All Season Synthetic engine oil has been sp...

61 MAINTENANCE AND LUBRICATION Engine Oil Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. We recommend the use of Polaris Premium 4 All Season Synthetic engine oil. Oil Check The oil dipstick and fill tube (1) is located on the engine...

62 MAINTENANCE AND LUBRICATION Engine Oil Oil and Filter Change CAUTION Hot oil can cause serious burns to skin. Do not allow hot oil to come into contact with skin. Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Always change the o...

63 MAINTENANCE AND LUBRICATION Engine Oil Oil and Filter Change 12. Remove the dipstick and fill the sump with two quarts (1.9 l) of recommended oil. 13. Shift the transmission to neutral. 14. Engage the park brake. 15. Apply the brakes. Start the engine. Allow it to idle for one to two minutes. 16....

1 64 MAINTENANCE AND LUBRICATION Gearcases Transmission (Main Gearcase) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Maintain the oil level even with the bottom of the fill plug hole.The fill plug (1) is located at the...

65 MAINTENANCE AND LUBRICATION Gearcases Transmission (Main Gearcase) Oil Change The drain plug (2) is located on the bottom of the transmission. Access the drain plug through the drain hole in the skid plate.1. Remove the fill plug.2. Place a drain pan under the drain plug. Remove the drain plug. D...

1 2 66 MAINTENANCE AND LUBRICATION Gearcases Front Gearcase Always check and change the front gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Maintain the oil level even with the bottom thread of the fill plug hole.The front gearcase fill plug (1) is lo...

67 MAINTENANCE AND LUBRICATION Gearcases Middle Gearcase ( RANGER 6X6) Always check and change the middle gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Maintain the oil level even with the bottom thread of the fill plug hole.Refer to the Gearcase Spec...

1 2 1 2 6X6 4X4 68 MAINTENANCE AND LUBRICATION Gearcases Rear Gearcase Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53.Refer to the Gearcase Specifications Chart on page 63 for recommended lubricants, capacities and torqu...

70 MAINTENANCE AND LUBRICATION Spark Plugs CAUTION Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-recommended spark plugs. Refer to the specifications section beginning on page 100. Spark Plug Gap/Torque Model Electrode Gap New Plug Torque Used Plug Torque ...

71 MAINTENANCE AND LUBRICATION Spark Plugs 2. Wet Fouled The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. General causes of fouling are excessive oil, use of non-recommended injecti...

72 MAINTENANCE AND LUBRICATION Cooling System Operation The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose.As coolant operating temperature increases, the...

73 MAINTENANCE AND LUBRICATION Cooling System Radiator and Cooling Fan Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories...

1 74 MAINTENANCE AND LUBRICATION Cooling System Radiator Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. WARNING Escaping steam can cause severe burns. Never remove the pressure cap while the engine is warm or hot. A...

75 MAINTENANCE AND LUBRICATION Polaris Variable Transmission (PVT) System Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail. Switch to low range while operating at slower speeds to extend the life of the PVT compo...

76 MAINTENANCE AND LUBRICATION PVT System WARNING Failure to comply with the instructions in this warning can result in severe injury or death.Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precisio...

77 MAINTENANCE AND LUBRICATION PVT System PVT Drying There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating.1. Loosen the bottom screws that secure the clutch cover.2. Allow the water to drain.3. Tighten the sc...

1 78 MAINTENANCE AND LUBRICATION Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 53.1. Lift the cargo box to access the air box. 2. Remove the air box cover and inspect the gasket. It should adhere tightly to the co...

79 MAINTENANCE AND LUBRICATION Spark Arrestor WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death.Do not perform service on the spark arrestor while the system is hot. Exhaust system temperatures can reach 1000 ° F. Allow componen...

1 2 80 MAINTENANCE AND LUBRICATION Throttle System WARNING Failure to check or maintain proper operation of the throttle system can result in an accident and lead to serious injury or death if the throttle pedal sticks during operation.Never start or operate this vehicle if it has a sticking or impr...

81 MAINTENANCE AND LUBRICATION Throttle System Throttle Freeplay Adjustment 1. Slide the boots (1) off the inline cable adjuster sleeve (2). Loosen the adjuster locknut (3). 2. Turn the adjuster until 1/16 to 1/8 inch freeplay is achieved. NOTE: While adjusting, flip the throttle lever back and fort...

1 82 MAINTENANCE AND LUBRICATION Brakes The front and rear brakes are hydraulic disc type brakes and are activated by the brake pedal. See page 32. Brake Fluid Routine inspections are recommended to keep the brake system in good operating condition. Inspect the level of the brake fluid before each o...

83 MAINTENANCE AND LUBRICATION Brakes Brake Inspection 5. Check the brake system for fluid leaks. 6. Check the brake pedal for excessive travel or a spongy feel. 7. Check the friction pads for wear, damage and looseness. 8. Inspect the brake disc spline and pad wear surface for excessive wear. 9. Ch...

84 MAINTENANCE AND LUBRICATION Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 53.1. Position the vehicle on level ground.2. Lightly turn the steering wheel left and right.3. ...

86 MAINTENANCE AND LUBRICATION Tires WARNING Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Always replace tires when the tread depth measures 1/8 ″ (3 mm) or less. Improper tire inflat...

87 MAINTENANCE AND LUBRICATION Tires WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your Pol...

1 88 MAINTENANCE AND LUBRICATION Lights When servicing a halogen lamp, don’t touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. WARNING Poor lighting while driving can result in severe injury or death. Headlight and taill...

1 89 MAINTENANCE AND LUBRICATION Lights Headlight Beam Adjustment 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. 3. Apply the br...

90 MAINTENANCE AND LUBRICATION Lights Indicator Lamp Replacement 1. Lift the hood. 2. Reach in behind the console panel and lift the release (1) to unplug the light from the harness. 3. Using a flathead screwdriver, press on the tab (2) on the top of the light to remove the indicator light assembly ...

91 MAINTENANCE AND LUBRICATION Vehicle Immersion CAUTION If your vehicle becomes immersed, major engine damage can result if the vehicle is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it’s impossible to take your RANGER to a dealer before starting it, fol...

92 MAINTENANCE AND LUBRICATION Battery Keep the battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop tow...

93 MAINTENANCE AND LUBRICATION Battery Replenishing Battery Fluid (Conventional Battery) A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. The fluid level should be kept between the upper and lower level marks (1).To refill use only distilled water. Tap water...

94 MAINTENANCE AND LUBRICATION Battery Battery Installation 1. Set the battery in its holder.2. Install the battery vent tube. It must be free from obstructions and securely installed. If not, battery gases could accumulate and cause an explosion. The tube should be routed away from the frame and bo...

95 MAINTENANCE AND LUBRICATION Cleaning and Storage See page 99 for the part numbers of Polaris products. Cleaning the RANGER Keeping your RANGER clean will not only improve its appearance but it can also extend the life of various components. With a few precautions, your RANGER can be cleaned much ...

96 MAINTENANCE AND LUBRICATION Cleaning and Storage Storage Tips CAUTION Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period. Clean the Exterior Make necessary repairs and then clea...

97 MAINTENANCE AND LUBRICATION Cleaning and Storage Storage Tips Fog the Engine 1. Treat the fuel system with Polaris Carbon Clean, following the instructions on the can. Run the engine for several minutes so the Carbon Clean reaches the injectors. Turn the engine off. 2. Remove the spark plugs and ...

98 MAINTENANCE AND LUBRICATION Removal from Storage 1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle. Make sure the battery vent hose is routed properly and that it’s not pinched or restricted in any way. 2. Make sure the spark plug is tight. 3. F...

99 POLARIS PRODUCTS Part No. Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2871281 Premium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (qt.) 2871844 Premium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (gal.) Gearcase / Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase Lube (qt...

100 SPECIFICATIONS RANGER 4X4 XP Gross Vehicle Weight 2750 lbs. (1247 kg) Dry Weight 1185 lbs. (537 kg) Fuel Capacity 8 gal. (30.3 l) Engine Oil Capacity 2 qts. (2.1 l) Coolant Capacity 3.25 qts. (3 l) Towing Capacity 1500 lbs. (681 kg) Hitch Tongue Capacity 150 lbs. (68 kg) Max. Cargo Box Load 1000...

104 TROUBLESHOOTING Contact your Polaris dealer for service if you’re unable to identify solutions using the following charts. Engine Doesn’t Turn Over Possible Cause Solution Low battery voltage Recharge battery to 12.5 VDC Loose battery connections Check all connections and tighten Loose solenoid ...

105 TROUBLESHOOTING Engine Backfires Possible Cause Solution Weak spark from spark plugs Inspect, clean and/or replace spark plugs Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non-recommended fuel Replace with new fuel Incorrectly installed spark plug wires See you...

106 TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Solution Out of fuel Refuel Kinked or plugged fuel vent line Inspect and replace Water present in fuel Replace with new fuel Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires See...

107 WARRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIM- ITED WARRANTY on all components of the Polaris RANGER against defects in mate- rial or workmanship. This warranty covers the parts and labor charges for repair or replacement of defective part...

108 WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IM- PLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICU- LAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS WAR- RANT...

109 WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCATION.This policy does not apply to vehicles that have received authorization for export...

111 WARRANTY California Emission Control Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and Polaris Industries Inc., 2100 Highway 55, Me- dina, Minnesota 55340 (herein “POLARIS”) are pleased to explain the emission control system warranty on your Large Spa...

112 WARRANTY California Emission Control Warranty Statement Owner’s Warranty Responsibilities: S As the LSI engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Safety and Maintenance Manual (herein “Own- er’s Manual”). POLARIS recommends that you ...

113 WARRANTY California Emission Control Warranty Statement Emission-Related Parts Covered Under This Warranty (1) Fuel Metering System (i) Carburetor and internal parts (and/or pressure regulator or fuel injection system).(ii) Air/fuel ratio feedback and control system, if applicable. (iii) Cold st...

114 WARRANTY What is Not Covered Under This Warranty This warranty does not cover any emission-related part which malfunctions, fails or is damaged due to alterations and/or modifications such as changing, adding or removing parts. When the LSI engine is being serviced under warranty, POLARIS and an...

115 WARRANTY Maintenance Schedule Key " Perform these procedures more often for vehicles subjected to severe use. E Emission Control System Service (California) J Have an authorized Polaris dealer perform these services. Item Maintenance Interval (whichever comes first) Remarks Hours Calendar Mi...

116 MAINTENANCE LOG Periodic Maintenance Record Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS

118 INDEX A Age Restrictions 5 . . . . . . . . . . . . . . . . . Air Filter 78 . . . . . . . . . . . . . . . . . . . . . . All Wheel Drive (AWD) 51 . . . . . . . . . . Auxiliary Outlet 26 . . . . . . . . . . . . . . . . AWD Switch 31 . . . . . . . . . . . . . . . . . . . B Battery 92-94 . . . . . . ...

4 VEHICLE IDENTIFICATION NUMBERS Record your vehicle’s identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys, so if both keys are lost, the ignition...

5 SAFETY Operator Safety WARNING Failure to follow the warnings contained in this manual can result in severe injury or death.A Polaris RANGER is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can...

6 SAFETY Operator Safety The following signal words and symbols appear throughout this manual and on your RANGER . Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol , on your vehicle or in this manual...

9 SAFETY Operator Safety S Never modify this vehicle through improper installation or use of accessories. S Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or...

10 SAFETY Operator Safety WARNING Make sure your RANGER is in excellent operating condition at all times. We strongly recommend that the operator check all safety components before each ride.Polaris RANGER s are designed to provide safe operation when used as directed. Failure of critical machine co...

18 SAFETY Safety Decals and Locations Warning decals have been placed on the RANGER for your protection. Read and follow the instructions of the decals on the RANGER carefully. If any of the decals depicted in this manual differ from the decals on your RANGER , always read and follow the instruction...

19 SAFETY Safety Decals and Locations WARNING S VEHICLE ROLLOVER could cause severe injury or death. This cab frame is not designed or intended to provide rollover protection. S ALWAYS WEAR YOUR SEAT BELT for maximum protection. 7172676 Location 2 Location 3 (inside front of box) Container/Passenger...

20 SAFETY Safety Decals and Locations Location 5 (under hood) 5 6 Location 6 Location 7 ATTENTION S Operation of this vehicle without the air filter element will severely damage the engine. S Clean pre-filter element often, more frequent cleaning required in dusty conditions. Do not operate vehicle ...

21 SAFETY Safety Decals and Locations Discretionary Warning Decal 7 8

22 SAFETY Fuel Safety WARNING Gasoline is highly flammable and is explosive under certain conditions. Always exercise extreme caution whenever handling gasoline.Always stop the engine when refueling.Always refuel outdoors or in a well ventilated area.Do not smoke or allow open flames or sparks in or...

23 FEATURES AND CONTROLS Some Polaris vehicles are equipped with special features such as the cab frame. Not all models come with all features. Refer to the specifications section beginning on page 100. Component Locations 1. Cab Frame (if equipped)2. Hip Bar3. Console4. Steering Wheel5. Seat6. Stor...

26 FEATURES AND CONTROLS Indicator Lights 1. High Gear2. Low Gear3. Neutral Gear4. Reverse Gear5. High Temperature6. Park Brake Trailer Hitch Bracket This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle.To avoid injury...

27 FEATURES AND CONTROLS Fuel Cap/Fuel Gauge The fuel tank filler cap (8) is located on the right-hand side of the vehicle near the passenger seat. It has a built-in fuel gauge that indicates the amount of fuel remaining in the tank.When the indicator needle nears the E (empty) mark, refuel at the e...

28 FEATURES AND CONTROLS Seat Belts The RANGER is equipped with lap-style seat belts for the operator and passenger. WARNING Falling from a moving vehicle could result in serious injury or death. Always fasten your seat belt securely before operating or riding in the RANGER . Passengers under five y...

29 FEATURES AND CONTROLS Console 1. Cup Holder2. Indicator Lights3. Shift Lever4. Light Switch5. AWD/Differential Switch (if equipped)6. Hour Meter7. Glove Box with Lid8. 12V Accessory Plug9. Storage Tray10. Ignition Switch11. Storage Box 10 6 2 8 3 7 11 1 4 5 1 9

30 FEATURES AND CONTROLS Gear Selector H: High GearL: Low GearN: NeutralR: Reverse NOTE: Low gear is the primary driving range for the RANGER XP. High gear is intended for use on hard-packed surfaces with light loads. To change gears, stop the vehicle, and with the engine idling, move the lever to t...

1 2 3 31 FEATURES AND CONTROLS Switches Ignition Switch (1) The ignition switch is a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF position. OFF Engine off. All electrical circuits are off except Acc. 12V. ON/RUN Electrical circuits are on. Electri...

33 OPERATION Vehicle Break-In Period The break-in period for your new Polaris RANGER is the first twenty hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine ...

35 OPERATION Starting the Engine WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. 1. Sit in the driver’s seat and fasten the seat belt. 2. Engage the park brake. 3. Shift the tr...

36 OPERATION Stopping the Engine 1. Release the throttle pedal completely and brake to a complete stop. 2. Turn the engine off. 3. Engage the park brake. WARNING A rolling vehicle can cause property damage and serious injury. Always engage the park brake after stopping the engine. Braking 1. Release...

37 OPERATION Driving Safely Driving Procedures 1. Sit in the driver’s seat and fasten the seat belt. 2. After starting the engine and allowing it to warm up, apply the service brakes, and shift the transmission into gear. 3. Check your surroundings and determine your path of travel. 4. Release the p...

38 OPERATION Driving Safely Driving On Slippery Surfaces When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Under these conditions, follow these precautions:1. Slow down when entering slippery areas. 2. Maintain a high le...

39 OPERATION Driving Safely Driving Uphill Whenever traveling uphill, follow these precautions:1. Always travel straight uphill. 2. Avoid steep hills (15 _ maximum). 3. Keep both feet on the floor. 4. Proceed at a steady rate of speed and throttle opening. WARNING Climbing hills improperly can cause...

40 OPERATION Driving Safely Sidehilling WARNING Crossing hillsides or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. When unavoidable, exercise extreme caution. Avoid operating on steep hills (...

1 41 OPERATION Driving Safely Driving Through Water WARNING The large tires on your RANGER may cause the vehicle to float in deep or fast-flowing water, which could result in loss of control and lead to serious injury or death. Never cross deep or fast-flowing water with your RANGER . Your Polaris R...

42 OPERATION Driving Safely Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you’re traveling on. Watch for hazards such as logs, rocks and low hanging branches. WARNING Severe injury or death can result if your vehicle suddenly comes in contact with a hidden obstacle. Not a...

43 OPERATION Driving Safely Driving in Reverse Follow these guidelines when operating in reverse:1. Back slowly. 2. Apply the brakes lightly for stopping. 3. Avoid turning at sharp angles. 4. Always avoid backing downhill. 5. Never open the throttle suddenly while backing. 6. Always inspect left and...

44 OPERATION Driving Safely Parking on an Incline Avoid parking on an incline if possible. If it’s unavoidable, follow these precautions:1. Place the transmission in gear. 2. Engage the park brake. 3. Turn the engine off. 4. Block the rear wheels on the downhill side. WARNING A rolling vehicle can c...

45 OPERATION Driving Safely Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo:REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKI...

46 OPERATION Driving Safely Hauling Cargo The RANGER has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. Never exceed the following capacities. Maximum Capacities (Level Ground) Cargo Box RANGER 4X4 XP 1500 lb...

47 OPERATION Driving Safely Dumping the Cargo Box WARNING Operating the vehicle while the cargo box is raised could result in severe injury. The box could close unexpectedly and cause injury to the driver or passenger. The rear tires will also catch the rear of a raised box, damaging the vehicle and...

48 OPERATION Driving Safely Towing Loads WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when towing:Never load more than 150 lbs. (68.1 kg) tongue weight on the towi...

49 OPERATION Driving Safely Parking the RANGER WARNING A rolling vehicle can cause property damage and serious injury. Always engage the park brake after stopping the engine. 1. Stop the vehicle on a level surface. 2. Turn the engine off. 3. Engage the park brake. 4. Remove the ignition switch key t...

1 51 OPERATION All Wheel Drive (AWD) The illuminated amber AWD switch (1) indicates that the vehicle is in AWD.When the AWD switch is on, the front wheels will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front wheels will automatically disen...

52 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your Polaris vehicle...

53 MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.Inspect, clean, lubricate, adjust ...

54 MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Maintenance Chart Key " Perform these procedures more frequently for vehicles subjected to severe use. E Emission Control System Service - 4 Cycle (California) J Have an authorized Polaris dealer perform these services. WARNING Improperly...

58 MAINTENANCE AND LUBRICATION Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Items not listed in the chart should be lubricated at the General Lubrication interval. Lubrication Chart Key " More oft...

60 MAINTENANCE AND LUBRICATION Engine Oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Always change the oil filter whenever changing oil. Premium 4 Synthetic Oil Polaris Premium 4 All Season Synthetic engine oil has been sp...

61 MAINTENANCE AND LUBRICATION Engine Oil Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. We recommend the use of Polaris Premium 4 All Season Synthetic engine oil. Oil Check The oil dipstick and fill tube (1) is located on the engine...

62 MAINTENANCE AND LUBRICATION Engine Oil Oil and Filter Change CAUTION Hot oil can cause serious burns to skin. Do not allow hot oil to come into contact with skin. Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Always change the o...

63 MAINTENANCE AND LUBRICATION Engine Oil Oil and Filter Change 12. Remove the dipstick and fill the sump with two quarts (1.9 l) of recommended oil. 13. Shift the transmission to neutral. 14. Engage the park brake. 15. Apply the brakes. Start the engine. Allow it to idle for one to two minutes. 16....

1 64 MAINTENANCE AND LUBRICATION Gearcases Transmission (Main Gearcase) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Maintain the oil level even with the bottom of the fill plug hole.The fill plug (1) is located at the...

65 MAINTENANCE AND LUBRICATION Gearcases Transmission (Main Gearcase) Oil Change The drain plug (2) is located on the bottom of the transmission. Access the drain plug through the drain hole in the skid plate.1. Remove the fill plug.2. Place a drain pan under the drain plug. Remove the drain plug. D...

1 2 66 MAINTENANCE AND LUBRICATION Gearcases Front Gearcase Always check and change the front gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Maintain the oil level even with the bottom thread of the fill plug hole.The front gearcase fill plug (1) is lo...

67 MAINTENANCE AND LUBRICATION Gearcases Middle Gearcase ( RANGER 6X6) Always check and change the middle gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Maintain the oil level even with the bottom thread of the fill plug hole.Refer to the Gearcase Spec...

1 2 1 2 6X6 4X4 68 MAINTENANCE AND LUBRICATION Gearcases Rear Gearcase Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53.Refer to the Gearcase Specifications Chart on page 63 for recommended lubricants, capacities and torqu...

70 MAINTENANCE AND LUBRICATION Spark Plugs CAUTION Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-recommended spark plugs. Refer to the specifications section beginning on page 100. Spark Plug Gap/Torque Model Electrode Gap New Plug Torque Used Plug Torque ...

71 MAINTENANCE AND LUBRICATION Spark Plugs 2. Wet Fouled The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. General causes of fouling are excessive oil, use of non-recommended injecti...

72 MAINTENANCE AND LUBRICATION Cooling System Operation The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose.As coolant operating temperature increases, the...

73 MAINTENANCE AND LUBRICATION Cooling System Radiator and Cooling Fan Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories...

1 74 MAINTENANCE AND LUBRICATION Cooling System Radiator Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. WARNING Escaping steam can cause severe burns. Never remove the pressure cap while the engine is warm or hot. A...

75 MAINTENANCE AND LUBRICATION Polaris Variable Transmission (PVT) System Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail. Switch to low range while operating at slower speeds to extend the life of the PVT compo...

76 MAINTENANCE AND LUBRICATION PVT System WARNING Failure to comply with the instructions in this warning can result in severe injury or death.Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precisio...

77 MAINTENANCE AND LUBRICATION PVT System PVT Drying There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating.1. Loosen the bottom screws that secure the clutch cover.2. Allow the water to drain.3. Tighten the sc...

1 78 MAINTENANCE AND LUBRICATION Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 53.1. Lift the cargo box to access the air box. 2. Remove the air box cover and inspect the gasket. It should adhere tightly to the co...

79 MAINTENANCE AND LUBRICATION Spark Arrestor WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death.Do not perform service on the spark arrestor while the system is hot. Exhaust system temperatures can reach 1000 ° F. Allow componen...

1 2 80 MAINTENANCE AND LUBRICATION Throttle System WARNING Failure to check or maintain proper operation of the throttle system can result in an accident and lead to serious injury or death if the throttle pedal sticks during operation.Never start or operate this vehicle if it has a sticking or impr...

81 MAINTENANCE AND LUBRICATION Throttle System Throttle Freeplay Adjustment 1. Slide the boots (1) off the inline cable adjuster sleeve (2). Loosen the adjuster locknut (3). 2. Turn the adjuster until 1/16 to 1/8 inch freeplay is achieved. NOTE: While adjusting, flip the throttle lever back and fort...

1 82 MAINTENANCE AND LUBRICATION Brakes The front and rear brakes are hydraulic disc type brakes and are activated by the brake pedal. See page 32. Brake Fluid Routine inspections are recommended to keep the brake system in good operating condition. Inspect the level of the brake fluid before each o...

83 MAINTENANCE AND LUBRICATION Brakes Brake Inspection 5. Check the brake system for fluid leaks. 6. Check the brake pedal for excessive travel or a spongy feel. 7. Check the friction pads for wear, damage and looseness. 8. Inspect the brake disc spline and pad wear surface for excessive wear. 9. Ch...

84 MAINTENANCE AND LUBRICATION Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 53.1. Position the vehicle on level ground.2. Lightly turn the steering wheel left and right.3. ...

86 MAINTENANCE AND LUBRICATION Tires WARNING Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Always replace tires when the tread depth measures 1/8 ″ (3 mm) or less. Improper tire inflat...

87 MAINTENANCE AND LUBRICATION Tires WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your Pol...

1 88 MAINTENANCE AND LUBRICATION Lights When servicing a halogen lamp, don’t touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. WARNING Poor lighting while driving can result in severe injury or death. Headlight and taill...

1 89 MAINTENANCE AND LUBRICATION Lights Headlight Beam Adjustment 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. 3. Apply the br...

90 MAINTENANCE AND LUBRICATION Lights Indicator Lamp Replacement 1. Lift the hood. 2. Reach in behind the console panel and lift the release (1) to unplug the light from the harness. 3. Using a flathead screwdriver, press on the tab (2) on the top of the light to remove the indicator light assembly ...

91 MAINTENANCE AND LUBRICATION Vehicle Immersion CAUTION If your vehicle becomes immersed, major engine damage can result if the vehicle is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it’s impossible to take your RANGER to a dealer before starting it, fol...

92 MAINTENANCE AND LUBRICATION Battery Keep the battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop tow...

93 MAINTENANCE AND LUBRICATION Battery Replenishing Battery Fluid (Conventional Battery) A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. The fluid level should be kept between the upper and lower level marks (1).To refill use only distilled water. Tap water...

94 MAINTENANCE AND LUBRICATION Battery Battery Installation 1. Set the battery in its holder.2. Install the battery vent tube. It must be free from obstructions and securely installed. If not, battery gases could accumulate and cause an explosion. The tube should be routed away from the frame and bo...

95 MAINTENANCE AND LUBRICATION Cleaning and Storage See page 99 for the part numbers of Polaris products. Cleaning the RANGER Keeping your RANGER clean will not only improve its appearance but it can also extend the life of various components. With a few precautions, your RANGER can be cleaned much ...

96 MAINTENANCE AND LUBRICATION Cleaning and Storage Storage Tips CAUTION Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period. Clean the Exterior Make necessary repairs and then clea...

97 MAINTENANCE AND LUBRICATION Cleaning and Storage Storage Tips Fog the Engine 1. Treat the fuel system with Polaris Carbon Clean, following the instructions on the can. Run the engine for several minutes so the Carbon Clean reaches the injectors. Turn the engine off. 2. Remove the spark plugs and ...

98 MAINTENANCE AND LUBRICATION Removal from Storage 1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle. Make sure the battery vent hose is routed properly and that it’s not pinched or restricted in any way. 2. Make sure the spark plug is tight. 3. F...

99 POLARIS PRODUCTS Part No. Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2871281 Premium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (qt.) 2871844 Premium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (gal.) Gearcase / Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase Lube (qt...

100 SPECIFICATIONS RANGER 4X4 XP Gross Vehicle Weight 2750 lbs. (1247 kg) Dry Weight 1185 lbs. (537 kg) Fuel Capacity 8 gal. (30.3 l) Engine Oil Capacity 2 qts. (2.1 l) Coolant Capacity 3.25 qts. (3 l) Towing Capacity 1500 lbs. (681 kg) Hitch Tongue Capacity 150 lbs. (68 kg) Max. Cargo Box Load 1000...

104 TROUBLESHOOTING Contact your Polaris dealer for service if you’re unable to identify solutions using the following charts. Engine Doesn’t Turn Over Possible Cause Solution Low battery voltage Recharge battery to 12.5 VDC Loose battery connections Check all connections and tighten Loose solenoid ...

105 TROUBLESHOOTING Engine Backfires Possible Cause Solution Weak spark from spark plugs Inspect, clean and/or replace spark plugs Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non-recommended fuel Replace with new fuel Incorrectly installed spark plug wires See you...

106 TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Solution Out of fuel Refuel Kinked or plugged fuel vent line Inspect and replace Water present in fuel Replace with new fuel Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires See...

107 WARRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIM- ITED WARRANTY on all components of the Polaris RANGER against defects in mate- rial or workmanship. This warranty covers the parts and labor charges for repair or replacement of defective part...

108 WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IM- PLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICU- LAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS WAR- RANT...

109 WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCATION.This policy does not apply to vehicles that have received authorization for export...

111 WARRANTY California Emission Control Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and Polaris Industries Inc., 2100 Highway 55, Me- dina, Minnesota 55340 (herein “POLARIS”) are pleased to explain the emission control system warranty on your Large Spa...

112 WARRANTY California Emission Control Warranty Statement Owner’s Warranty Responsibilities: S As the LSI engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Safety and Maintenance Manual (herein “Own- er’s Manual”). POLARIS recommends that you ...

113 WARRANTY California Emission Control Warranty Statement Emission-Related Parts Covered Under This Warranty (1) Fuel Metering System (i) Carburetor and internal parts (and/or pressure regulator or fuel injection system).(ii) Air/fuel ratio feedback and control system, if applicable. (iii) Cold st...

114 WARRANTY What is Not Covered Under This Warranty This warranty does not cover any emission-related part which malfunctions, fails or is damaged due to alterations and/or modifications such as changing, adding or removing parts. When the LSI engine is being serviced under warranty, POLARIS and an...

115 WARRANTY Maintenance Schedule Key " Perform these procedures more often for vehicles subjected to severe use. E Emission Control System Service (California) J Have an authorized Polaris dealer perform these services. Item Maintenance Interval (whichever comes first) Remarks Hours Calendar Mi...

116 MAINTENANCE LOG Periodic Maintenance Record Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS

118 INDEX A Age Restrictions 5 . . . . . . . . . . . . . . . . . Air Filter 78 . . . . . . . . . . . . . . . . . . . . . . All Wheel Drive (AWD) 51 . . . . . . . . . . Auxiliary Outlet 26 . . . . . . . . . . . . . . . . AWD Switch 31 . . . . . . . . . . . . . . . . . . . B Battery 92-94 . . . . . . ...