Polaris HDPTO - Manuals

5 INTRODUCTION Failure to follow the warnings contained in this manual can result in severe injury or death. Your POLARIS BRUTUS is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as cars, trucks or other off-road vehicles. A collision or rollove...

6 INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one o...

7 SAFETY Safe Riding Gear Always wear the proper clothing when operating or riding in this vehicle. All riders should wear substantial footwear, long pants and a close-fitting shirt. A hard hat or helmet and approved eye protection are recommended when appropriate for working or riding conditions. P...

8 SAFETY Safety and Information Labels Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instruct...

9 SAFETY Safety Labels and Locations Age 16 Warning WARNING No Operator Under 16 Operating this vehicle if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this vehicle if you are under age 16 and NEVER operate this vehicle without a valid driver’s license. ...

10 SAFETY Safety Labels and Locations Seat Switch Warning WARNING Avoid Injury Or Death• Check that seat switch is properly installed and functions correctly.• Replace switch and components if damaged or missing. 7179343 Attachment Arm Warning WARNING Avoid Serious Injury Or Death. • Do not exceed a...

11 SAFETY Safety Labels and Locations Passenger/Tire Pressure Warning WARNING Falling Off Cargo Box Can Cause Serious Injury Or Death • Never carry riders in cargo box. WARNING Overloading Or Improper Tire Pressure Can Cause Tipping Or Loss Of Control Resulting In Serious Injury Or Death. • Never ex...

12 SAFETY Operator Safety Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this manual and all labels carefully. Follow the operating procedures described.• Never allow anyone under age ...

13 SAFETY Operator Safety • Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. See page 52. Check the terrain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill at an angle, which would cause the veh...

14 SAFETY Operator Safety Failure to operate the BRUTUS properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for...

15 SAFETY Operator Safety Failure to Inspect Before Operating Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always perform the pre-ride inspection before each use of your vehicle to make sure it's in safe operating c...

18 SAFETY Operator Safety Unauthorized Use of the Vehicle Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the ignition key w...

19 FEATURES AND CONTROLS Component Locations Not all models come with all features. Refer to the specifications section beginning on page 120. Front Bumper/ Brush Guard OPS Cab Frame Console Hip Bar Cargo Box Fuel Tank Cap Tailgate Latch Release Receiver Hitch Muffler (Spark Arrester) Tailgate Stora...

20 FEATURES AND CONTROLS Switches and Indicator Lights Ignition Switch The ignition switch is a three-position, key-operated switch. The key can be removed from the switch in the OFF position. Mode Button The button located on the instrument cluster is used to toggle through mode options. See pages ...

21 FEATURES AND CONTROLS Switches and Indicator Lights Light Switch The ignition switch must be in the ON position to operate the headlights.Press the top of the rocker switch toward the dash to place the headlights on high beam.Move the rocker switch to the center position to place the headlights o...

22 FEATURES AND CONTROLS Console Auxiliary Outlets The 12-volt receptacles have spade connections on the back that may be used to power an auxiliary light or other optional accessories or lights. The connections are behind the console, under the dash. Gear Selector Use the gear selector to shift gea...

23 FEATURES AND CONTROLS Center Console (For Models HD and HD PTO Only) Joystick - Attachment Arm Movement of the joystick controls the lift and tilt functions of the attachment arm and the PRO-TACH attachment system. See page 42. Engine Speed (RPM) Control Lever The engine speed (RPM) control lever...

24 FEATURES AND CONTROLS Occupant Protective Structure (OPS) The Occupant Protective Structure (OPS) on this vehicle meets ANSI/OPEI B71.9-2012 occupant requirements. Always have your authorized POLARIS dealer thoroughly inspect the OPS if it ever becomes damaged in any way. No device can assure occ...

25 FEATURES AND CONTROLS Seat Removal Pull up on the rear of the seat and tilt it toward the front of the vehicle. Install the seat by sliding the tabs into the front of the seat base. Push down firmly on the rear of the seat until the pins are fully seated into the grommets. Tip: For Model HD PTO ;...

26 FEATURES AND CONTROLS Instrument Cluster Your vehicle is equipped with an instrument cluster that senses vehicle speed from the transmission. In addition to showing vehicle speed, the speedometer needle flashes when a warning condition exists. NOTICE: High water pressure may damage components. Wa...

27 FEATURES AND CONTROLS Instrument Cluster Rider Information Center 3. MPH / KM/H Display - MPH is displayed when the instrument cluster is in the Standard mode. KM/H is displayed when the instrument cluster is in the Metric mode. 4. High Beam Indicator - LED icon illuminates whenever the Headlamp ...

28 FEATURES AND CONTROLS Instrument Cluster Information Display Area The LCD portion of the instrument cluster is the information display area which displays the following information: odometer, trip meter, RPM, battery voltage, engine temperature, air temperature, engine hours, trouble codes, servi...

29 FEATURES AND CONTROLS Instrument Cluster Information Display Area Tachometer (RPM) Engine RPM can be displayed digitally.PTO RPM, when engaged, is indicated after the PTO icon. Engine Temperature Engine temperature can be displayed in °F or °C. Refer to “Units of Measurement” to change the format...

30 FEATURES AND CONTROLS Instrument Cluster Information Display Area Programmable Service Interval The initial factory service interval setting is 50 hours. Each time the engine is started, the engine hours are subtracted from the service interval hours. When the service interval reaches 0, the LCD ...

31 FEATURES AND CONTROLS Instrument Cluster Information Display Area Check Engine / Trouble Code Display The diagnostic mode is accessible only when the check engine MIL has been activated.Use the following procedure to display diagnostic trouble codes that were activated during current ignition cyc...

32 OPERATION Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in this owner’s manual. Break-In Period The break-in period for your new vehicle is the...

33 OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Remarks Page Brake system/pedal travel Ens...

34 OPERATION Fuel Recommendations NOTICE: For the best engine performance, to prevent engine damage and to comply with EPA/CARB warranty requirements, use ONLY the recommended diesel fuels. Use only CLEAN diesel fuel. POLARIS recommends the following diesel fuels for use in this vehicle:• Low Sulfur...

35 OPERATION Fuel Recommendations Bio-Diesel Fuels In Europe and in the United States, as well as some other countries, non-mineral oil based fuel resources such as RME (Rapeseed Methyl Ester) and SOME (Soybean Methyl Ester), collectively known as FAME (Fatty Acid Methyl Esters), are being used as e...

36 OPERATION Fuel Recommendations Bio-Diesel Fuels B6 To B20 Bio-diesel Fuel Blend Usage s B6 to B20 bio-diesel is not approved for this POLARIS application. Approved Engines Only the YANMAR TNM engine series listed below may operate with bio-diesel fuel concentrations up to B5 for POLARIS applicati...

37 OPERATION Fuel Recommendations Refueling The fuel tank filler cap is located on the outside left side of the vehicle near the operator seat. Remove the cap and add the recommended fuel to the bottom of the filler neck. Do not overfill. Cold Weather Operation Before starting this vehicle in cold w...

38 OPERATION Cold Weather Operation Bio-Diesel Blended Fuel NOTICE: Never use bio-diesel blended fuel containing more than 5% bio-diesel in this vehicle. See page 35. Bio-diesel blended fuel has unique qualities that should be considered before using it in this vehicle:• Cold weather conditions can ...

39 OPERATION Operating Conditions NOTICE: Observe the following environmental operating conditions to maintain engine performance and avoid premature engine wear. • Avoid operating in the presence of chemical gases or fumes.• Avoid operating in a corrosive atmosphere such as salt water spray.• NEVER...

40 OPERATION Stopping the Engine For maximum engine life, allow the engine to idle, without load, for 5 minutes. This will allow the engine components that operate at high temperatures, such as the exhaust system, to cool slightly before the engine is shut down.1. Press the brake pedal until the uti...

41 OPERATION Driving with a Passenger 1. Perform the pre-ride inspection. See page 33.2. Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold. 3. Make sur...

42 OPERATION Hydraulic Controls (Models HD and HD PTO ) Joystick Operation The utility vehicle engine must be running for the hydraulic system to be activated.1. Start the engine. See page 39.2. Allow the hydraulic system to warm to operating temperature.The utility vehicle has both a joystick locko...

43 OPERATION Hydraulic Controls (Models HD and HD PTO ) Front Auxiliary Hydraulic Operation WARNING! Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible. Use a piece of cardboard or wood to find leak...

44 OPERATION Hydraulic Controls (Models HD and HD PTO ) Quick Couplers WARNING! Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible. Use a piece of cardboard or wood to find leaks. Do not use your ba...

45 OPERATION Power Take-Off (PTO) (Model HD PTO ) The front PTO is standard equipment on the HD PTO model only. The PTO must be in the disengaged (OFF) position before the engine can be started.The PTO has a rated speed of 2000 RPM . WARNING! • Do Not exceed the rated attachment PTO speed.• Stay cle...

46 OPERATION Attachments (Models HD and HD PTO ) Choosing The Correct Attachment WARNING! Avoid Injury or Death. Never use attachments or buckets which are not approved by POLARIS. Buckets and attachments for safe loads of specific densities are approved for each model. Unapproved attachments can ca...

47 OPERATION Attachments (Models HD and HD PTO ) Installing And Removing Attachments The PRO-TACH attachment system is used for fast changing of buckets and other attachments. See the appropriate Attachment Owner’s Manual to install other attachments. Installing: 1. Remove the two retainers and pins...

48 OPERATION Attachments (Models HD and HD PTO ) Installing And Removing Attachments Removing Tip: In muddy conditions or to prevent the attachment from freezing to the ground, put the attachment on planks or blocks before removing the attachment from the vehicle. 1. Lower the attachment arm and put...

49 OPERATION Power Take-Off (PTO) (Models HD PTO ) Installing And Removing The PTO The BRUTUS Model HD PTO is factory equipped with a PTO. The PTO has a rated speed of 2000 RPM . WARNING! • Do Not exceed the rated attachment PTO speed.• Stay clear of rotating driveline.• Keep bystanders away.• Keep ...

51 OPERATION Driving Uphill Whenever traveling uphill, follow these precautions:1. Always travel straight uphill.2. Avoid steep hills (15° maximum). For model HD and HD PTO : Keep the heavy end of the vehicle uphill. See page 58. 3. Keep both feet on the floor.4. Always check the terrain carefully b...

52 OPERATION Driving Downhill When driving downhill, follow these precautions:1. Avoid steep hills (15° maximum).2. Drive straight downhill. Avoid descending a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill when possible. For model HD and HDPTO:...

53 OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles:1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use...

54 OPERATION Driving Through Water Your POLARIS BRUTUS can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Driving through water deeper than the floorboards will cause engine damage and will also void the engine warranty. NOTICE: Immersion can result in majo...

55 OPERATION Hauling Cargo Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: Never exceed the vehicle rated capacity or the total rated capacity. Whe...

56 OPERATION Hauling Cargo The BRUTUS has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. The total load (operator, passenger, attachments, accessories, cargo and weight on hitch) must not exceed the maximum w...

57 OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing:1. Never load more than 150 lbs. (68 kg) tongue weight on the towing bracket.2. Use low range. Do not operate the vehicle faster than...

58 OPERATION Operating With A Full Bucket And Empty Cargo Box With a loaded bucket and an empty cargo box, go up or down the slope with the heavy end toward the top of the slope. Look in the direction of travel. Operating With An Empty Bucket And Loaded Cargo Box With an empty bucket and a loaded ca...

59 OPERATION Filling And Emptying The Bucket Filling 1. Lower the attachment arm all the way (A) and tilt the bucket forward (D) until the cutting edge is on the ground. 2. Drive slowly forward to push the bucket slightly into the material. 3. Raise the attachment arm (B) and tilt the bucket backwar...

60 OPERATION Leveling The Ground Using Float 1. Raise the attachment arm (B) and tilt the bucket forward (D). 2. Push the joystick all the way forward (AA) to activate float. NOTICE: Never drive forward when the attachment arm is in the float position. 3. Drive backward to level loose material.4. Pu...

61 OPERATION All Wheel Drive (AWD) Engaging AWD Press the top of the rocker switch to engage All Wheel Drive (AWD). The illuminated amber AWD switch indicates that the vehicle is in AWD.When the AWD switch is on, the front wheels will automatically engage any time the rear wheels lose traction. When...

63 OPERATION Operating The PTO (HD PTO ) The BRUTUS HD PTO utility vehicle is factory equipped with a PTO. The PTO has a rated speed of 2000 RPM.Read and understand the attachment Owner’s Manual and the utility vehicle Owner’s Manual prior to installing or using any attachment. WARNING! • Steering a...

65 ATTACHMENT ARM Removing And Installing (Models HD and HD PTO ) When the PRO-TACH attachment system is not being used, it can be removed from the vehicle. Tip: Remove the bucket or attachment before removing the attachment arm from the vehicle. Removing 1. Park the vehicle on a flat level surface....

69 PTO SYSTEM Removing And Installing PTO Shafts (Models HD PTO ) If the utility vehicle will not be used for PTO driven attachments for extended periods of time, it is possible to remove the PTO drive shaft assembly from the PTO clutch. This will prevent damage to the PTO system if the utility vehi...

72 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle...

73 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.Inspect, clean, lubricate, adjust and replace part...

79 MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 73, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubricati...

80 MAINTENANCE PTO Interlock System (Model HD PTO ) The utility vehicle is equipped with a PTO Interlock System. The operator must be seated in the operators seat before the PTO can be engaged. Inspection To check the function of the PTO Interlock System:1. With the operator in the operator seat, th...

81 MAINTENANCE Travel Direction And Engine Speed Control System (Models HD And HD PTO Only The travel direction control system on models HD and HD PTO requires regular inspection. See information below.Inspect the travel direction control and engine speed control system to ensure proper operation. I...

82 MAINTENANCE Engine Oil Always check the oil level daily . Change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 73. Always change the oil filter whenever changing oil. WARNING! Vehicle operation with insufficient, deteriorated or contaminated engine o...

83 MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 73. Always change the oil filter whenever changing oil.1. Position the vehicle on a level surface.2. Run the engine for two to three minutes ...

84 MAINTENANCE Gearcases Gearcase Specification Chart Transmission (Main Gearcase) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 73. Maintain the oil level even with the bottom of the fill plug hole threads.Refer to the Gea...

85 MAINTENANCE Gearcases Front Gearcase Always check and change the front gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 73. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart on page 84 for...

86 MAINTENANCE Cooling System The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose.As coolant operating temperature increases, the expanding (heated) excess...

87 MAINTENANCE Cooling System Overflow Bottle Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 73. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). The overflow bott...

88 MAINTENANCE Vehicle Immersion NOTICE: If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it's impossible to take your BRUTUS to a dealer before starting it, follow the steps ou...

89 MAINTENANCE Fuel Filter/Water Separator The fuel filter/water separator is located under the cargo box on the left side of the vehicle.Inspect the separator daily for leaks. Drain water and replace the separator at the intervals outlined in the Periodic Maintenance Chart beginning on page 73. Ser...

90 MAINTENANCE Air Pre-Filter Always clean the pre-filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 73. Service the pre-filter more frequently if the vehicle is operated in wet or dusty conditions or at high engine RPM for extended periods.The intake air pre-filte...

91 MAINTENANCE Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 73. Service the air filter more frequently if the vehicle is operated in wet or dusty conditions or at high engine RPM for extended periods. Lift the cargo box to acce...

92 MAINTENANCE Cleaning Intake Water Drain Valve 1. Raise the cargo box.2. An air intake water drain valve is located below the pre-filter that should be inspected and clean at the same time the pre-filter is cleaned. 3. Remove dirt and debris from the valve and squeeze the valve to make sure it is ...

93 MAINTENANCE Hydraulic/Hydrostatic System Removing And Replacing Hydraulic/Hydrostatic Filter Change the hydraulic/hydrostatic filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 73.1. Park the utility vehicle on a flat level surface, lower the attachment arm and p...

94 MAINTENANCE Hydraulic/Hydrostatic System Removing And Replacing Hydraulic/Hydrostatic Fluid Change the hydraulic/hydrostatic fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 73.Replace the fluid if it becomes contaminated or after major repair. Always replace th...

95 MAINTENANCE Spark Arrester Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. Do not perform service on the spark arrester while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool sufficiently ...

96 MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 24. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any unu...

97 MAINTENANCE Shift Cable Adjustment Inspection Shift cable adjustment is necessary when any of the following is noticed:• Noise on deceleration.• Inability to engage a gear.• Excessive gear clash (noise).• Gear selector is moving out of desired range.Inspect the shift cable, clevis pins, and pivot...

98 MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 73. 1. Position the vehicle on level ground.2. Lightly turn the steering wheel left and right.3. There should be...

99 MAINTENANCE Alternator Belt Belt Adjustment Check the alternator belt at the correct service interval as outlined in the Periodic Maintenance Chart beginning on page 73. Stop the machine on a flat level surface. Put the gear selector in Park, stop the engine and exit the vehicle. See page 40.1. R...

100 MAINTENANCE Alternator Belt Belt Replacement 1. Loosen the mounting and adjustment bolts and move the alternator toward the engine.2. Remove the belt.3. Install the new belt and adjust as shown under Belt Adjustment. Air Conditioning (if equipped) Belt Adjustment Check the air conditioning belt ...

101 MAINTENANCE Air Conditioning (if equipped) Belt Adjustment 5. If the belt tension is not correct, loosen the mounting bolt and adjustment bolt. 6. Move the top of the compressor to tighten the belt.7. Tighten the mounting bolt to 15 ft-lbs (20 Nm).8. Tighten the adjustment bolt to 28 ft-lbs (38 ...

102 MAINTENANCE Air Conditioning (if equipped) Condenser Cleaning If equipped with air conditioning, the condenser should be cleaned at the correct service interval as outlined in the Periodic Maintenance Chart beginning on page 73. 1. Stop the machine on a flat level surface. Put the gear selector ...

103 MAINTENANCE PTO Clutch (If Applicable) The PTO system is activated by engaging an electric clutch. When the clutch is engaged, the PTO driveline will rotate. When disengaged, a PTO brake is applied.The PTO clutch brake must be checked and adjusted periodically as outlined in the Periodic Mainten...

104 MAINTENANCE PTO Drive Belt (If Applicable) Belt Inspection Check the PTO drive belt at the correct service interval as outlined in the Periodic Maintenance Chart beginning on page 73.The PTO drive belt has a constant tension idler to keep the correct tension on the belt.1. Stop the machine on a ...

105 MAINTENANCE PTO Gearbox (If Applicable) Checking PTO Gearbox Fluid 3. To check the fluid level, use the T40 wrench that is included in the tool kit (or an equivalent tool) and a piece of tubing that fits snuggly over the tool. 4. Mark the tool at two places, at 0.43 inches (11 mm) and at 2.17 in...

106 MAINTENANCE PTO Gearbox (If Applicable) Removing And Replacing PTO Gearbox Fluid Replace the PTO gear fluid at the correct service interval as outlined in the Periodic Maintenance Chart beginning on page 73.1. Stop the machine on a flat level surface. Put the gear selector in Park, stop the engi...

107 MAINTENANCE Supporting Utility Vehicle On Jack Stands For service work under the utility vehicle, or to remove the wheels, always support the utility vehicle with jack stands or blocks of adequate capacity for weight of utility vehicle. See specifications page 120.Always park the utility vehicle...

108 MAINTENANCE Tires Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this m...

109 MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Always make sure lights are adjusted properly for best visibility.When servicing a h...

110 MAINTENANCE Fuses If the engine stops or will not start, or if you experience other electrical failures, a fuse or relay may need replacement. Locate and correct any short circuits that may have caused a blown fuse, then replace the fuse. Spare fuses are provided in the fuse box. If you suspect ...

111 MAINTENANCE Battery Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Yo...

112 MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed...

113 MAINTENANCE Wheel Toe Alignment Inspection The wheel toe alignment requires regular inspection and maintenance at the correct service interval as outlined in the Periodic Maintenance Chart beginning on page 73.Stop the machine on a flat level surface. Put the gear selector in Park, stop the engi...

114 MAINTENANCE Lubricating The Utility Vehicle Lubrication Location Lubricate as outlined in the Periodic Maintenance Chart beginning on page 73. Always use a good quality lithium based multi-purpose grease.Lubricate the following: 1. Lower A Arms (both sides) 2. Upper A Arms (both sides) 3. Traili...

116 MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden h...

117 MAINTENANCE Cleaning and Storage Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scra...

118 MAINTENANCE Removal from Storage 1. Charge the battery if necessary. Install it in the vehicle.2. Fill the fuel tank with fuel.3. Check all the points listed in the Daily Pre-Ride Inspection section on page 33.4. Lubricate at the intervals outlined in the Periodic Maintenance Chart beginning on ...

119 POLARIS PRODUCTS Part Number Description Engine Lubricant 2878473 15W-40 Diesel Oil, Summer (2 qts./1.9 l) 2878474 10W-30 Diesel Oil, Winter (2 qts./1.9 l) 2879832 5W-40 Synthetic Diesel Oil (2 qts./1.9 l) 2878471 Diesel Oil Change Kit, Summer 2878472 Diesel Oil Change Kit, Winter Gearcase / Tra...

120 SPECIFICATIONS BRUTUS BRUTUS HD BRUTUS HD PTO Vehicle Rated Capacity (includes weight of operator, passenger, cargo, accessories, and attachment arm, if equipped) 1750 lbs. (794 kg) 2000 lbs. (907 kg) 1750 lbs. (794 kg) Dry Weight (without Cab) 1634 lbs. (741 kg) 1808 lbs. (820 kg) 2120 lbs. (96...

121 SPECIFICATIONS BRUTUS BRUTUS HD BRUTUS HD PTO Engine YANMAR 3-Cylinder Inline Diesel Displacement 55.1 in. 3 (904 cc) Bore x Stroke 2.83 in. x 2.91 in. (72mm x 74mm) Lubrication System Pressurized Wet Sump High Idle 3700 +/- 100 RPM Low Idle 1350 +/- 100 RPM Alternator Output 12V DC 90A Starting...

122 TROUBLESHOOTING Engine Doesn't Turn Over Engine Turns Over, Fails to Start Engine Runs Irregularly, Stalls or Misfires Engine Stops or Loses Power Possible Cause Solution Low battery voltage Recharge the battery to 12.8 VDC Loose battery connections Check all connections and tighten Loose soleno...

123 WARRANTY LIMITED WARRANTY POLARIS Industries Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a 12-month LIMITED WARRANTY for all components, except the diesel engine and spark arrestor, of your POLARIS diesel vehicle against defects in material or workmanship. POLARIS gives a 12 month or...

124 WARRANTY LUBRICANTS AND FLUIDS 1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS engine oil.2. Mixing brands of hydraulic fluids or using non-recommended hydraulic fluids may cause damage to components and attachments. We recommend the use...

125 WARRANTY You may also be required to obtain documentation from POLARIS in order to register your product in your new country. You should warranty register your product at a local POLARIS dealer in your new country immediately after you move to continue your warranty coverage and to ensure that y...

128 MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS

130 Index A Accessory Outlets . . . . . . . . . . . . . . . . . . . . . . . . 22 Adding Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . 92 Adding PTO Gear Box Fluid . . . . . . . . . . . . . . . 105 Adjusting The PTO Clutch Brake . . . . . . . . . . . 103 Air Conditioning Belt Adjustment . ....

WARNING Improper vehicle use can result in Serious Injury or Death NEVER Operate: • After or while using Alcohol or Drugs. • At speeds too fast for your skills or the conditions. • Across slopes (Avoid side hilling).• On public roads. This vehicle is for off-highway use only. Driving on public roads...