Polaris 9920788 - Manuals

5 SAFETY Operator Safety The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading the manual . The safety alert symbol , on your vehicle or in this man...

6 SAFETY Operator Safety Safety Training When you purchased your new Quadricycle, your dealer offered a hands-on safety training course. You were also provided with printed materials that explain safe operating procedures. Review this informa- tion on a regular basis. If you purchased a used Polaris...

13 SAFETY Operator Safety Never operate the Quadricycle on a frozen body of water. Operating on paved surfaces may seriously affect the handling and control of the Quadricycle and could result in loss of control, accident, and/ or injury. Avoid sudden turns or swift movement of the handlebars. Alway...

14 SAFETY Safety Decals and Locations Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. If a decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety decals are provided...

15 SAFETY Safety Decals and Locations “No Passenger” Warning WARNINGNEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. Tire Pressure/Load Alert TIRE PRESSURE IN PSI (KPa): FRONT 5 (34.5) REAR 5 (34.5)MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) ...

16 SAFETY Safe Riding Gear Always wear protective clothing to reduce the chance of injury. Helmet Always wear a helmet that meets or exceeds established safety stan- dards.Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.Approved helmets in Europe, Asia and...

17 SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When- ever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing mark...

18 SAFETY Driving Safely Driving Procedures 1. Sit upright. Keep your feet on the footrests. Keep both hands on the handlebars. 2. Apply the brakes.3. Start the engine and allow it to warm up. 4. Shift the transmission into gear.5. Check your surroundings and determine your path of travel.6. Release...

19 SAFETY Driving Safely Turning the Vehicle 1. Before turning, activate a turn signal to alert others of your intentions. Activate the left signal before a left turn. Acti- vate the right signal before a right turn. 2. Steer in the direction of the turn, leaning your upper body to the inside of the...

20 SAFETY Driving Safely Driving on Slippery Surfaces Whenever driving on slippery or loose surfaces such as wet trails, gravel, snow or ice, follow these precautions:1. Slow down before driving onto slippery surfaces. 2. Engage AWD before wheels begin to lose traction (4x4 models). 3. Be alert. 4. ...

21 SAFETY Driving Safely Driving Over Obstacles 1. Always check for obstacles before operating in a new area. Serious injury or death can result if your vehicle comes in contact with a hidden obstacle. 2. Be alert. Watch the terrain. Use extra caution.3. Never operate over large obstacles. 4. Avoid ...

22 SAFETY Driving Safely Driving Uphill Whenever traveling uphill, follow these precautions:1. Avoid steep hills (25 ° maximum). 2. Check the terrain carefully.3. Avoid hills with excessively slippery or loose surfaces.4. Shift your weight uphill.5. Drive straight uphill.6. Keep your feet on the foo...

23 SAFETY Driving Safely Driving Uphill If all forward speed is lost: Keep your weight uphill. If the vehicle begins rolling downhill, never apply engine power. Never apply the brakes aggressively while rolling backwards. Apply the brakes gradually. When fully stopped, lock the hydraulic parking bra...

25 SAFETY Driving Safely Driving Downhill When driving downhill, follow these precautions:1. Check the terrain carefully.2. Avoid hills with excessively slippery or loose surfaces. 3. Never drive downhill at high speed. 4. Slow down.5. Avoid driving downhill at an angle, which can cause the vehicle ...

26 SAFETY Driving Safely Turning Around on a Hill (K-Turn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 1. Stop the vehicle. Keep your weight uphill.2. Lock the hydraulic parking brake.3. Leave the transmission in forward gear. Turn the eng...

27 SAFETY Driving Safely Turning Around on a Hill (K-Turn) 8. Lock the hydraulic parking brake. 9. Remount from the uphill side. Keep your weight uphill.10. Apply the foot brake.11. With the transmission still in forward, start the engine.12. Squeeze and release the brake lever to release the parkin...

28 SAFETY Driving Safely Driving Through Water Follow these procedures when driving through water:1. Check water depth and current before crossing.2. Avoid operating in water deeper than the bottom of the footrests. If it's unavoidable, travel slowly, balance your weight carefully and avoid sudden m...

29 SAFETY Driving Safely Driving Through Water Always follow the procedures outlined in this manual for driving through water. Never drive through deep or fast-flowing water. If your vehicle becomes fully immersed, and it's impossible to take it to a dealer before starting it, follow the steps descr...

30 SAFETY Driving Safely Parking on an Incline Avoid parking on an incline. If it's unavoidable, follow these precau- tions:1. Stop the engine.2. Place the transmission in PARK.3. Always block the rear wheels on the downhill side.4. Turn the fuel valve off.

31 SAFETY Driving Safely Driving in Reverse Follow these precautions when operating in reverse:1. Avoid backing down- hill. 2. Always check for obstacles or people behind the vehicle before backing. 3. Drive slowly.4. Apply the foot brake lightly for stopping. 5. Avoid turning at sharp angles. 6. Do...

32 SAFETY Driving Safely Hauling Cargo WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo.• Read and understand the load distribution warnings listed ...

33 SAFETY Driving Safely Hauling Cargo Towing Loads Towing is approved OFF-ROAD ONLY. Operating a Quadricycle/trailer combination on public roads is prohibited. Do not exceed the maximum capacities when towing. Do not tow any trailer on a grade steeper than 15 ° . Using an improper hitch or exceedin...

34 FEATURES AND CONTROLS Switches Mode/Reverse Override Switch Press the switch to toggle through the speedometer display modes (except in reverse). See page 45 . To gain additional power while operating in reverse, press the override switch before opening the throttle. This will cancel the reverse ...

35 FEATURES AND CONTROLS Switches Main Key Switch End all electrical power to the vehicle. LIGHTS ON position turns the headlights on. Start the engine. The headlights are not on in this position. After starting the engine, release the key switch to the POSITION LIGHTS ON position. Engine Stop Switc...

36 FEATURES AND CONTROLS Switches All Wheel Drive Switch (4x4 Models) See page 44 for all wheel drive information. Hazard Warning Switch Push the hazard warning switch to cause all turn indicators to flash simultaneously. Use this feature to alert others of an emergency or other situation requiring ...

37 FEATURES AND CONTROLS Throttle Lever Press the throttle lever to increase engine speed and vehicle movement. Release the lever to reduce engine speed and vehicle movement. Choke The choke assists in starting a cold engine. See page 50. Mirrors Use the mirrors to assist in traffic maneuvers. Alway...

39 FEATURES AND CONTROLS Parking Brake Locking the Parking Brake 1. Place the transmission in PARK. 2. Squeeze the brake lever toward the handlebar. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever.5. To release the parking brake lock, squeeze and release the bra...

40 FEATURES AND CONTROLS Steering Lock Lock the steering to prevent unauthorized use or theft of the vehicle.1. Turn the handlebars to the full left position.2. Insert the steering lock key and turn it clockwise.3. Remove the key.4. Reverse the procedure to unlock the steering. NOTE: Place the steer...

41 FEATURES AND CONTROLS Fuel Tank Cap Remove the fuel tank cap to add fuel to the fuel tank. Use either leaded or unleaded gaso- line with a minimum pump octane of 87. Do not use E-85 fuel. Fuel Valve The fuel valve is located on the bottom of the fuel tank. Access the fuel valve through the right ...

42 FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on the right side of the vehicle. H: High GearN: NeutralR: ReverseP: ParkWhenever the vehicle is left unattended, always place the transmission in PARK. The transmission is locked when it’s in PAR...

44 FEATURES AND CONTROLS All Wheel Drive (AWD) System (4X4 Models) The AWD switch may be turned on or off while the vehicle is moving. AWD will not engage until engine speed is below 3100 RPM. AWD remains engaged until the switch is turned off. There is no limit to the length of time the vehicle may...

45 FEATURES AND CONTROLS Instrument Cluster The instrument cluster mea- sures distance in kilometers (or miles) as well as hours of oper- ation. It also includes a reverse speed limiter function that lim- its vehicle speed to approxi- mately 11-14 km/h. Refer to page 34 for additional informa- tion....

46 FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster. All seg- ments will light up for 3 seconds at start-up.1. Gear Indicator - This indicator displays gear shifter position. N = Neutral (Green) R = Reverse (Amber) 2....

47 OPERATION Fuel Safety WARNING Gasoline is highly flammable and explosive under certain conditions.• Use extreme caution whenever handling gasoline.• Refuel with the engine stopped. Refuel outdoors or in a well-ventilated area. • Never fill a fuel container while it's on the vehicle. Static electr...

48 OPERATION Break-In Period The break-in period for your new Polaris Quadricycle is the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part will increase the life and perfor- mance of your Quadricycle more than following the ...

49 OPERATION Pre-Ride Checklist Item Remarks Page Foot brake Ensure proper operation 38 Hand brake/lever travel Ensure proper operation 38 73 Brake fluid Ensure proper level 70 Front suspension Inspect, lubricate if necessary 58 Rear suspension Inspect, lubricate if necessary 58 Steering Ensure free...

50 OPERATION Starting the Engine 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. ________________________________________________________ 3. Turn the fuel valve on.4. Sit on the vehicle. NOTE: Do not use the choke if starting a warm engine. Excessive use of the choke c...

51 OPERATION Starting the Engine 7. Turn the ignition key past the POSITION LIGHTS ON position to engage the starter. Activate the starter for a maximum of five seconds, releasing the key when the engine starts. 8. If the engine does not start, release the starter and wait five seconds. 9. Repeat st...

52 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. Spark Arrestor Your Polaris vehicle has a spark arrestor that was designed for on-road and off-road operatio...

53 MAINTENANCE Periodic Maintenance Chart Maintenance intervals in the following chart are based upon average riding conditions and average vehicle speed of approximately 16 km/h. Vehicles subjected to severe use must be inspected and serviced more frequently.Record maintenance and service in the Ma...

54 MAINTENANCE Periodic Maintenance Chart Maintenance Chart Key X Perform these operations more often for vehicles subjected to severe use. E Emission-related service (Failure to conduct this maintenance will not void the emissions warranty but may affect emissions.) Q Have an authorized Polaris dea...

58 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Items not listed in the chart should be lubricated at the General Lubrication interval. Item Lube Method Engine Oil Polaris Premium 4 Synthetic 0W-50 ...

59 MAINTENANCE Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Always change the oil filter whenever changing oil. Change the oil more often if the vehicle is routinely subjected to:• operation in...

60 MAINTENANCE Engine Oil Oil Level 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Start the engine. Allow it to idle for 30 seconds. 4. Stop the engine. 5. Remove the dipstick. Wipe it dry with a clean cloth. 6. Reinstall the dipstick completely. 7. Remove the dip...

61 MAINTENANCE Oil and Filter Change 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Start the engine. Allow it to idle for two minutes. 4. Stop the engine. 5. Clean the area around the drain plug. 6. Place a drain pan under the vehicle. 7. Remove the drain plug. Us...

63 MAINTENANCE Oil and Filter Change 15. Remove the dipstick.16. Add the recommended oil. See page 59. 17. Reinstall the dipstick.18. Start the engine. Allow it to idle for two minutes. 19. Stop the engine. 20. Check for oil leaks. 21. Check the oil level. Add oil as needed. Main- tain the oil level...

64 MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Use the recommended oil. Maintain the oil level at the bottom of the fill plug hole. See page 107 for the part numbers of Polaris products.Th...

65 MAINTENANCE Transmission Oil Oil Check 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Remove the fill plug. Use a 15 mm wrench. 4. Check the oil level.5. Add the recommended oil as needed. Do not overfill. 6. Reinstall the fill plug. Torque to specification. See...

66 MAINTENANCE Transmission Oil Oil Change 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Remove the fill plug. Use a 15 mm wrench. 4. Place a drain pan under the gearcase. 5. Remove the drain plug. Use a 15 mm wrench. 6. Allow the oil to drain completely. 7. Clean...

67 MAINTENANCE Front Gearcase (Demand Drive) Fluid Always check and change the demand drive fluid at the inter- vals outlined in the Periodic Maintenance Chart beginning on page 53. Use the recommended fluid. Use of other fluids may result in improper operation of com- ponents. See page 107 for the ...

68 MAINTENANCE Front Gearcase (Demand Drive) Fluid Fluid Check 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Remove the fill plug. Use an 8 mm Allen wrench. 4. Check the fluid level. 5. Add the recommended fluid as needed. 6. Reinstall the fill plug.7. Torque to s...

69 MAINTENANCE Front Gearcase (Demand Drive) Fluid Fluid Change 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Remove the fill plug. Use an 8 mm Allen wrench. 4. Place a drain pan under the gearcase. 5. Remove the drain plug. Use an 11 mm wrench. 6. Allow the oil t...

70 MAINTENANCE Brake Fluid Check brake fluid levels for both brake systems before each ride. Always maintain brake fluid at the recommended level. Do not overfill.The brakes should feel firm when they're applied. Spongy or weak brakes may indicate a fluid leak or low fluid level. A low fluid level m...

71 MAINTENANCE Brake Fluid Hand Brake The master cylinder is located on the left handle- bar. Maintain the fluid level 6 mm below the top edge of the master cylinder. Do not overfill. 1. Position the vehicle on a level surface. Make sure the handlebars are straight. 2. View the fluid level through t...

72 MAINTENANCE Brake Fluid Foot Brake The brake fluid reservoir is located near the foot brake. Maintain the fluid level between the minimum and maximum marks. Do not overfill. Minimum Maximum

73 MAINTENANCE Brakes The front and rear brakes are hydraulic disc brakes, activated by apply- ing either the hand brake or the foot brake. Both brake systems are self- adjusting. Brake Inspections Perform the following checks to keep the brake systems in good operat- ing condition. Check more often...

74 MAINTENANCE Toe Alignment Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 3-6 mm toe out.1. Place the handlebars in a straight-ahead position. 2. Place stands in front of the vehicle, per- pendicular to the rear tires. 3. Tie an elastic stri...

75 MAINTENANCE Steering Assembly Check the steering assembly of the vehicle periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. Side Panel Removal 1. Remove the seat.2. Grasp the top of the side panel and pull it...

76 MAINTENANCE Tires Refer to the specifications section beginning on page 112 for recom- mended tire type, size and pressure. Tire Tread Depth Always replace tires when tread depth is worn to 3 mm or less. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critic...

77 MAINTENANCE Tires Wheel Removal/Installation 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Loosen the wheel nuts slightly.4. Place a suitable stand under the footrest frame to raise the wheel slightly off the ground. 5. Remove the wheel nuts.6. Remove the wheel...

78 MAINTENANCE Air Filter/Breather Filter Always clean and replace the air and breather filters at the intervals out- lined in the Periodic Maintenance Chart beginning on page 53.1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Remove the seat.4. Release the air box ...

79 MAINTENANCE Lights Headlight Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level surface with the headlight approxi- mately 7.6 m from a wall. 2. Place the transmission in PARK.3. Me...

80 MAINTENANCE Lights Headlight/Position Light Lamp Replacement When servicing a halogen lamp, do not touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Hold the plastic part of the lamp. 1. Place the transmission in PARK...

81 MAINTENANCE Lights Taillight/Brakelight Lamp Replacement 1. From the rear of the brake- light, remove the two screws holding the lens cover in place. Remove the lens cover. 2. Remove the lamp and replace it with a new lamp. 3. Test the light for proper operation. 4. Reinstall the lens cover. Turn...

82 MAINTENANCE Recoil Housing Always drain the recoil housing after operating the vehicle in wet conditions. Drain the housing before storing the vehicle. Make sure the housing is completely dry before reinstalling the drain plug. 1. Place the transmission in PARK.2. Stop the engine. 3. Remove the d...

83 MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to the specifications section beginning on page 112 for the recom- mended spark plug type and gap for your vehicle. Torque spark plugs to specification. 1. Remove the left side panel. See page 75. 2. Remove the spark plug cap.3. Use the spa...

84 MAINTENANCE Spark Plugs Spark Plug Inspection Spark plug condition is indicative of engine operation. Check the spark plug firing end condition after the engine has been warmed up and the vehicle has been driven at higher speeds. Immediately check the spark plug for correct color. Normal Spark Pl...

85 MAINTENANCE Vehicle Immersion If your vehicle has been totally submerged in water and it's impossible to have it serviced before further operation, perform the following procedure.1. Move the vehicle out of the water. 2. Turn the fuel valve off. 3. Remove the spark plug. 4. Drain any water found ...

88 MAINTENANCE PVT System PVT Drying If water is ingested into the PVT system, dry it before operating the vehicle.1. Move the vehicle out of the water. 2. Place the transmission in PARK. WARNING Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may oc...

89 MAINTENANCE PVT System PVT Drying 3. Remove the PVT drain plug. Use a 17 mm wrench, a flat screw- driver, or the spark plug wrench. 4. Allow the water to drain com- pletely. Reinstall the drain plug. 5. Start the engine. Place the trans- mission in PARK. 6. Apply varying throttle for 10-15 second...

90 MAINTENANCE Battery Your vehicle may have either a sealed battery, which requires little maintenance, or a conventional battery. A sealed battery can be identi- fied by its flat covers on the top of the battery. A conventional battery has six filler caps on the top of the battery. Conventional Ba...

91 MAINTENANCE Battery Battery Removal 1. Place the transmission in PARK. 2. Open the front cover.3. Disconnect the battery hold- down strap. 4. On conventional batteries, remove the battery vent tube. 5. Disconnect the black (nega- tive) battery cable first. 6. Disconnect the red (posi- tive) batte...

92 MAINTENANCE Battery Battery Installation 1. Ensure that the battery is fully charged.2. Place the battery in the battery holder.3. With conventional batteries, install the battery vent tube (sealed bat- teries do not have a vent tube). NOTE: The vent tube must be free of obstructions and securely...

93 MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed ...

94 MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehicle to prevent damage from leak- ing or spilled electrolyte during charging. See page 91. 2. Charge the battery with a charging output no larger than 1/10 of the battery’s amp/hr rating. Charge as neede...

95 MAINTENANCE Battery Battery Charging (Sealed Battery) For a refresh charge, follow all instructions carefully.1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less than 12.8 volts, recharge the battery at 1.2...

96 MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components.High water pressure may damage components. Polaris recommends washing the vehicle by hand or with a garden hose, using...

97 MAINTENANCE Cleaning and Storage Washing the Vehicle If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and decals. Avoid directing the water stream at the follow- ing items: • Wheel bearings• Tr...

98 MAINTENANCE Cleaning and Storage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre- serve wheel life and ensure a "like new" appearance for many years. NOTE: Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more s...

99 MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 96. Stabilize the Fuel 1. Fill the fuel tank.2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow the instructions on the container f...

100 MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Change fluids as recommended in the Periodic Maintenance Chart beginning on page 53.• Demand drive unit (front gearcase)• Transmission• Brake fluid (change every two years and any time the fluid looks dark or co...

101 MAINTENANCE Cleaning and Storage Storage Tips Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 53. Battery Storage See pages 93-94 for storage and charging procedures. Storage Area/Covers 1. Set the...

102 MAINTENANCE Transporting the Vehicle Follow these procedures when transporting the vehicle.1. Stop the engine.2. Place the transmission in PARK. 3. Turn the fuel valve off.4. Secure the fuel cap, oil cap and seat. 5. Remove the key to prevent loss during transporting. 6. Always tie the frame of ...

103 ADJUSTMENTS Spring Adjustments The front and rear shock absorber springs are adjustable. Rotate the adjuster either clockwise or counterclockwise to increase or decrease spring tension. Always adjust both sides equally. NOTE: Accessory springs are available through your Polaris dealer. Rear Adju...

104 ADJUSTMENTS Handlebars The handlebars can be adjusted for rider preference. 1. Loosen the four handlebar bolts.2. Adjust the handlebar to the desired height. NOTE: Be sure the handlebars do not contact the gas tank or any other part of the machine when turned fully to the left or right. 3. Torqu...

105 ADJUSTMENTS Carburetor Your Polaris Quadricycle is calibrated at the factory for optimal perfor- mance at altitudes ranging from zero to 1800 meters and temperatures of 4 degrees C. or higher. Above 1800 meters the engine air/fuel mixture becomes overly rich and the engine loses approximately 3%...

106 ADJUSTMENTS Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar.1. Locate the throttle cable adjuster at the handlebar. 2. Squeeze the end of the rub- ber boot and slide it far enough to expose the end of the inline cable adjuster. 3. Loosen the adjuster lock nut. 4. Rotate t...

107 POLARIS PRODUCTS Part Number Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2874865 Performance Synthetic 4-Stroke (PS-4) 0W-50 Oil (.95 l) 2874866 Performance Synthetic 4-Stroke (PS-4) 0W-50 Oil (3.8 l) Gearcase / Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase...

108 TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Solution Driving onto a pickup or tall trailer in high range Use low range (if equipped). Starting out going up a steep incline Use low range (if equipped) or turn around using the K- turn (see page 26). Driving at low RPM or ground speed (3-7 ...

109 TROUBLESHOOTING Engine Does Not Rotate Engine Rotates, Fails to Start Engine Backfires Possible Cause Solution Low battery voltage Recharge the battery to 12.8 VDC Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Possible Ca...

110 TROUBLESHOOTING Engine Pings or Knocks Engine Runs Irregularly, Stalls or Misfires Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Idle set too...

111 TROUBLESHOOTING Engine Stops or Loses Power Engine Overheating Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start Kinked or plugged fuel vent line Inspect and replace (if equipped) Water is present in fuel Replace with fresh recommende...

112 SPECIFICATIONS * Based on EU Directive 76/432/EC Hawkeye 2X4 International Gross Vehicle Weight 423 kg Dry Weight 243 kg Fuel Capacity 17 l Engine Oil Capacity 1.9 l Transmission Oil 450 ml Demand Drive Fluid 148 ml Front Rack Capacity 32 kg Rear Rack Capacity 45 kg Hitch Tongue Weight Capacity ...

113 SPECIFICATIONS Jetting Chart Clutching Chart Hawkeye 2X4 International Tires/Pressure, Front 22x7-12 / 34.5 KPa Tires/Pressure, Rear 22x10-12 / 34.5 KPa Front Suspension MacPherson strut with 18 cm travel Rear Suspension Progressive rate with 20 cm travel Shock Adjustment CAM Brake, Hand All-whe...

114 SPECIFICATIONS * Based on EU Directive 76/432/EC Hawkeye 4X4 International Gross Vehicle Weight 423 kg Dry Weight 250 kg Fuel Capacity 17 l Engine Oil Capacity 1.9 l Transmission Oil 600 ml Demand Drive Fluid 148 ml Front Rack Capacity 32 kg Rear Rack Capacity 45 kg Hitch Tongue Weight Capacity ...

116 WARRANTY LIMITED WARRANTY Polaris Industries Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIMITED WARRANTY on all components of the Polaris Quadricycle against defects in material or workmanship. This warranty covers the parts and labor charges for repair or replacement of defective...

118 WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR- TICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE TWO YEAR WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES N...

119 MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and ser-vices performed. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS

121 INDEX A Accessories . . . . . . . . . . . . . . . . . . . 101 Age Restrictions . . . . . . . . . . . . . . . . . 6 Air Filter . . . . . . . . . . . . . . . . . . . . . . 78 All Wheel Drive Switch . . . . . . . . . . 36 All Wheel Drive System . . . . . . . . . . 44 AWD System . . . . . . . . . . ...