Polaris 2014 Ranger EV- Manuals

4 INTRODUCTION The RANGER is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols a...

6 INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. A key can be duplicated only by ordering a key blank (using your key number) and mating it with one of your existing ke...

7 INTRODUCTION European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as indic...

8 SAFETY Safe Riding Gear The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury Helmet Wearing a helmet can prevent a severe head injury. Whenever riding thi...

9 SAFETY Safety Labels and Locations Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructio...

10 SAFETY Safety Labels and Locations Discretionary Warning WARNINGImproper vehicle use can result in Severe Injury or Death.NEVER Operate:• At speeds too fast for your skills or the conditions.• After or while using Alcohol or Drugs.• On hills steeper than 15 degrees 15°. • On public roads, a colli...

11 SAFETY Safety Labels and Locations Passenger/Tire Pressure Warning WARNING• Passengers can be thrown off. This can cause serious injury or death. • Never carry passengers in cargo box.WARNINGIMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.• Red...

12 SAFETY Safety Labels and Locations Battery Charging Warning WARNING • Explosive gases are released when batteries are charged. Keep sparks, flames and cigarettes away. Shield eyes when working near batteries. • Do not charge batteries in a non-ventilated enclosed area or near flammable materials....

13 SAFETY Operator Safety Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this entire manual and all labels carefully. Follow the operating procedures described.• Never allow anyone und...

14 SAFETY Operator Safety • Always follow proper procedures for climbing hills as described in this manual. See page 36. Check the terrain carefully before attempting to climb a hill. Never climb hills with excessively slippery or loose surfaces. Never go over the top of a hill at high speed. • Alwa...

15 SAFETY Operator Safety Failure to operate the RANGER properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for...

16 SAFETY Operator Safety Ventilation When Charging Batteries Failure to provide adequate ventilation while charging batteries can result in an explosion. Volatile hydrogen gas is emitted during charging and may accumulate in pockets at the ceiling. • Always ensure a minimum of 5 air changes per hou...

18 SAFETY Operator Safety Improper Hill Climbing Climbing hills improperly can cause loss of control or vehicle rollover. Always follow proper procedures for climbing hills as described in this owner's manual. See page 36. Descending Hills Improperly Improperly descending a hill could cause loss of ...

19 SAFETY Operator Safety Unauthorized Use of the Vehicle Leaving the keys in the vehicle can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the key when the ve...

20 FEATURES AND CONTROLS Component Locations ROPS Cab Frame Console Hip Bar Cargo Box Headlights Front Bumper/Brush Guard Tailgate Latch Releases Receiver Hitch CV Boot/Rear Caliper Tailgate Taillight Reflector

21 FEATURES AND CONTROLS Console 1. Park Brake Lever 2. Headlight Switch 3. Charge Status Indicator 4. AWD Switch 5. Battery Discharge Indicator 6. Hour Meter 7. Charge Plug Holder 8. 12V Auxiliary Outlet 9. Drive Mode Switch 10. Direction Selector11. Key Switch12. Indicator Lights 2 10 3 1 4 5 11 9...

22 FEATURES AND CONTROLS Console Battery Discharge Indicator The battery discharge indicator displays the amount of charge removed (used) from fully charged batteries. When the batteries are fully charged, the right-most bar illuminates, indicating 0% has been used. The charge status indicator will ...

23 FEATURES AND CONTROLS Console Park Brake Lever To help prevent the vehicle from rolling, set the park brake when parking the vehicle. When the park brake is set and the park brake indicator is illuminated, motor speed is limited. If the accelerator is applied, this limiting feature prevents opera...

24 FEATURES AND CONTROLS Console Drive Mode Switch CAUTION! Changing the drive mode switch position while driving could result in an automatic increase or decrease in speed without a change to accelerator pedal pressure. Press the top of the switch to select high mode. Use high mode for most trail-r...

25 FEATURES AND CONTROLS Console Direction Selector Switch When the direction selector is in the center position, the vehicle is in neutral. The vehicle will not move if the accelerator is depressed. Place the switch in neutral before turning the key on. Push the top of the switch to choose forward ...

26 FEATURES AND CONTROLS Console Indicator Panel Lights The indicator lights activate when the key is in the ON position. Indicator Status Indicates Malfunction Steady Electrical malfunction (flash sequence on controller indicates type; see troubleshooting guide on page 27) Key was turned on in forw...

27 FEATURES AND CONTROLS Malfunction Indicator Troubleshooting Guide The malfunction codes will blink on the controller. The code definitions provided here are for informational purposes only. Tip: If the indicator illuminates due to a minor issue such as a low voltage condition or a sequence fault ...

28 FEATURES AND CONTROLS Batteries This vehicle is equipped with eight 12-volt batteries that supply the power needed to operate the vehicle. The batteries are located under the seat. See page 63 for battery access instructions. Always observe all battery safety warnings and safe handling procedures...

29 FEATURES AND CONTROLS Batteries Battery Conditioning New batteries cannot initially hold all of their capacity. The approximate capacity of the battery pack increases as the number of charge cycles increases. Ambient Temperature Implications on Batteries 1. Battery range decreases as ambient temp...

30 FEATURES AND CONTROLS Main Power Connector NOTICE: Damage to electrical connections and components will occur if they are unplugged before the main power connector is disconnected. Always disconnect the main power connector before servicing or unplugging any electrical components. When disconnect...

31 FEATURES AND CONTROLS Brake Pedal Push the brake pedal toward the floor to slow or stop the vehicle. Apply the brakes before turning the key on. Accelerator Pedal The accelerator pedal will function only when the key is ON and the direction selector switch is set to either forward or reverse. To ...

32 FEATURES AND CONTROLS Seat Belts This POLARIS vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for all riders before operating. The center of the seat is NOT equipped with a seat belt. Never allow a passen...

33 OPERATION Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual. Pre-Ride Inspection Failure to inspect an...

34 OPERATION Driving Procedure 1. Disconnect the charging cable (if connected). 2. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots. 3. Sit in the driver's seat and fasten the seat belt. 4. Apply the brakes. Place the direction selector in neutral (N). 5....

35 OPERATION Driving On Slippery Surfaces Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control....

36 OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid excessively steep hills. 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose s...

37 OPERATION Driving Through Water Your POLARIS vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Serious damage can occur to the electrical system and batteries if the vehicle is operated in water deeper than the floorboards. Follow these procedur...

38 OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5...

39 OPERATION Hauling Cargo Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: Never exceed the maximum weight capacity of the vehicle. When determinin...

40 OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2. Do not operate the vehicle faster than 10 MPH (16...

41 OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3. Set the park brake. 4. Place the direction selector in neutral. 5. Turn the key off. 6. Dismount the vehicle. 7. Ensure th...

42 OPERATION All Wheel Drive (AWD) Press the top of the rocker switch to engage All Wheel Drive (AWD). Once enabled, the AWD remains enabled until the switch is turned off. The AWD switch may be turned on or off while the vehicle is moving. When the AWD switch is on, the front gearcase will automati...

43 WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Your winch may...

45 WINCH GUIDE Winch Operation Read the Winch Safety Precautions in the preceding pages before using your winch. Tip: Consider practicing the operation and use of your winch before you actually need to use it in the field. Improper winch use can result in SEVERE INJURY or DEATH. Always follow all wi...

46 WINCH GUIDE Winch Operation 4. Always use the hook strap when handling the hook. WARNING! Never put your fingers into the hook. This could lead to SEVERE INJURY. A. Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable. Tip: A “tow strap” is NOT in...

47 WINCH GUIDE Winch Operation 8. Read and adhere to the following information for winch damping to ensure safe winch use. A. In order to absorb energy that could be released by a winch cable failure, always place a “damper” on the winch cable. A damper can be a heavy jacket, tarp, or other soft, de...

49 WINCH GUIDE Winch Cable Care For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. WARNING! Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. 1. Always inspect your w...

50 WINCH GUIDE Shock Loading WARNING! Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or D...

51 WINCH GUIDE Winch Maintenance and Service Safety WARNING! Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. 1. Always inspect your winch before each use. Inspect for worn or kinked winch cable....

52 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace par...

54 MAINTENANCE Gearcases Gearcase Specification Chart Main Gearcase (Transaxle) Always check and change the main gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearc...

55 MAINTENANCE Gearcases Front Gearcase Always check and change the front gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart on page 54 for...

56 MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. See page 31. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid,...

57 MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. 1. Position the vehicle on a level surface. 2. Lightly turn the steering wheel left and right. There should ...

58 MAINTENANCE Tires Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this ma...

59 MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Do not operate this vehicle at night or in low light conditions until the headlight i...

60 MAINTENANCE Lights Brake Lights When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride. 1. Turn the key to the ON position. 2. Depress the brake pedal. The brake light should come on after about 10mm (0.4 in.) of pedal travel. If the light doesn't come...

63 MAINTENANCE Batteries Battery Access To access the batteries, remove the seat. See page 31. Remove the storage tray (if equipped). NOTICE: Before removing the seat to access the batteries, make sure any wire or metal items (including seat belt latches) remain clear of the battery compartment to a...

64 MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden ho...

65 MAINTENANCE Cleaning and Storage Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scrat...

66 MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 64. Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 52. Bat...

67 MAINTENANCE Storing the Vehicle Any time the vehicle will be parked for more than a few hours, follow the recommended storage procedures: 1. Make any necessary repairs and clean the vehicle. See page 64. 2. Clean the batteries. See page 63. 3. Store the vehicle out of the sun in a cool, dry place...

68 SPECIFICATIONS RANGER EV Dimensions Dry Weight 1750 lbs. (793.8 kg) Test GVW - Rollover Protection System (ROPS) 2750 lbs. (1247 kg) per OSHA 29 CFR 1928.53 Ground Clearance 10 in. (25.4 cm) Length 108 in. (274.3 cm) Width 56.5 in. (143.5 cm) Height 73 in. (185.4 cm) Wheelbase 72 in. (183 cm) Tur...

69 SPECIFICATIONS RANGER EV Brake System Brakes 4-Wheel hydraulic disc w/dual bore front calipers Park Brake Dash-mounted lever-activated mechanical park brake Suspension Front suspension Independent Macpherson struts w/8 in. (20.3 cm) travel Rear suspension Dual A-Arm w/9 in. (22.9 cm) travel Tires...

70 POLARIS PRODUCTS TROUBLESHOOTING Vehicle Will Not Operate Part Number Description Gearcase Lubricants 2876160 ATV Angle Drive Fluid (qt./.95 l) 2872276 ATV Angle Drive Fluid (2.5 gal./9.5 l) 2877922 Demand Drive Fluid (qt./.95 l) 2877923 Demand Drive Fluid (2.5 gal./9.5 l) Grease / Specialized Lu...

71 WARRANTY LIMITED WARRANTY POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a SIX MONTH LIMITED WARRANTY on all components of your POLARIS vehicle against defects in material or workmanship. POLARIS further warrants that the spark arrestor in this product will meet the efficie...

72 WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction s...

73 WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration From to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOU...

74 WARRANTY EXPORTED PRODUCTS EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export...

75 MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS

77 INDEX A Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . 31 All Wheel Drive Disengaging AWD . . . . . . . . . . . . . . . . 42Engaging AWD . . . . . . . . . . . . . . . . . . 42Locking the Differential . . . . . . . . . . . . 42 Auxiliary 12-Volt Terminal Board . . . . . . . . ...

PMS 419 WARNING For your nearest Polaris dealer, call 1-800-POLARISor visit www.polaris.comPolaris Sales Inc.2100 Hwy. 55Medina, MN 55340Phone 1-888-704-5290Part No. 9924304 Rev 01Printed in USA READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. Improper vehicle use can result in SEVERE INJU...