Polaris 2013 BRUTUS Owner's Manual- Manuals

5 INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one o...

6 Safety Safety and Information Labels Warning labels have been placed on the vehicle for your pro-tection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instruc...

7 SAFETY Safety Labels and Locations Age 16 Warning WARNING NO OPERATOR UNDER 16 Operating this vehicle if you are under the age of 16 increases your chance of severe injury or death.NEVER operate this vehicle if you are under age 16 and NEVER operate this vehicle without a valid driver’s license. 7...

8 SAFETY Safety Labels and Locations Attachment Arm Warning WARNING Avoid Serious Injury Or Death. • Do not exceed attachment arm rated capacity.• Keep bystanders away. No riders on attachment.• Keep hands and body from under attachment.• Do not modify the attachment arm or use unapproved attachment...

10 SAFETY Safe Riding Gear Always wear appropriate clothing when riding a POLARIS vehicle. Wear protective clothing for comfort and to reduce the chance of injury. Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a POLARIS vehicle, always wear shatter-proo...

11 SAFETY Operator Safety Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this manual and all labels carefully. Follow the operat- ing procedures described. • Never allow anyone under a...

13 SAFETY Operator Safety Equipment Modifications We strongly recommend that consumers do not install on a POLARIS BRUTUS any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment ...

14 SAFETY Operator Safety Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never drink alcohol or use drugs or medications before or while operating this vehicle. Seat Belts Riding in this v...

17 SAFETY Operator Safety Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the ...

18 FEATURES AND CONTROLS Component Locations Not all models come with all features. Refer to the specifications section on page 125. Front Bumper/ Brush Guard Radiator ROPS / OPS Cab Frame Console Hip Bar Cargo Box Fuel Tank Cap Tailgate Latch Release Receiver Hitch Muffler (Spark Arrester) Tailgate...

19 FEATURES AND CONTROLS Switches and Indicator Lights Ignition Switch The ignition switch is a three-position, key-operated switch. The key can be removed from the switch in the OFF position. Ignition Switch Light Switch AWD/Differential Switch Power Lift Assist Switch (If Equipped) Blank Switch Op...

20 Switches and Indicator Lights Light Switch The ignition switch must be in the ON position to operate the headlights. Press the top of the rocker switch toward the dash to place the headlights on high beam. Move the rocker switch to the center position to place the headlights on low beam. Press th...

21 FEATURES AND CONTROLS Console Auxiliary Outlet The 12-volt receptacles have spade connections on the back that may be used to power an auxiliary light or other optional accessories or lights. The connections are behind the console, under the dash. Mode Button The button located on the instrument ...

23 FEATURES AND CONTROLS Center Console (For Models HD and HD PTO Only) Joystick - AttachmentArm Movement of the joystick (Item 1) controls the lift and tilt functions of the attach-ment arm and the PRO-TACH attachment system. See Page 44. Engine Speed Control Lever The engine speed control lever (I...

24 FEATURES AND CONTROLS Rollover Protective Structure (ROPS) / Occupant Protective Structure (OPS) The Rollover Protective Struc-ture (ROPS) on this vehicle meets OSHA 1928.53 rollover performance requirements. The Occupant Protective Structure (OPS) on this vehicle meets ANSI/OPEI B71.9-2012 occu-...

25 FEATURES AND CONTROLS Seat Removal Pull up on the rear of the seat and tilt it toward the front of the vehicle. Install the seat by sliding the tabs into the front of the seat base. Push down firmly on the rear of the seat until the pins are fully seated into the grommets. Tip: For Model HD PTO ;...

26 FEATURES AND CONTROLS Seat Belts Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2. Push the...

27 FEATURES AND CONTROLS Instrument Cluster Your vehicle is equipped with an instrument cluster that senses vehicle speed from the transmission. In addition to showing vehicle speed, the speedometer needle flashes when a warning condition exists. NOTICE: High water pressure may damage components. Wa...

29 FEATURES AND CONTROLS Instrument Cluster Information Display Area The LCD portion of the instrument cluster is the information display area which displays the following information: odome-ter, trip meter, RPM, battery voltage, engine temperature, air temperature, engine hours, trouble codes, serv...

30 FEATURES AND CONTROLS Instrument Cluster Odometer The odometer records and displays the total distance traveled by the vehicle. The odometer can not be reset. Trip Meter The trip meter records the miles traveled by the vehicle on each trip. To reset the trip meter:1. Toggle the MODE button to TRI...

31 FEATURES AND CONTROLS Instrument Cluster Engine Temperature Engine temperature can be displayed in F° or ° C. Refer to “Units of Measurement” to change the format. Clock The clock displays the time in a 12-hour or 24-hour format. Refer to “Units of Measurement” to change the format (Stan-dard 12-...

32 FEATURES AND CONTROLS Instrument Cluster Battery Under / Over Voltage This warning usually indicates that the vehicle is operating at an RPM too low to keep the battery charged. It may also occur when the engine is at idle and a high electrical load is applied (lights, cooling fan or other access...

33 FEATURES AND CONTROLS Instrument Cluster Check Hydraulic Indicates too low of hydraulic oil pressure which is likely caused by a plugged or too high of hydraulic oil temperature. The Oil or Temperature light will illuminate along with this message. Check Engine / Trouble Code Display The diagnost...

34 OPERATION Failure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in this owner’s manual. Break-In Period The break-in period for your new vehicle is the...

35 OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Remarks Page Brake system/pedal travel Ens...

36 OPERATION Fuel Recommendations NOTICE: For the best engine performance, to prevent engine damage and to comply with EPA/CARB warranty requirements, use ONLY the recommended diesel fuels. Use only CLEAN diesel fuel. POLARIS recommends the following diesel fuels for use in this vehicle:• Low Sulfur...

37 OPERATION Fuel Recommendations Bio-Diesel Fuels In Europe and in the United States, as well as some other coun-tries, non-mineral oil based fuel resources such as RME (Rapeseed Methyl Ester) and SOME (Soybean Methyl Ester), collectively known as FAME (Fatty Acid Methyl Esters), are being used as ...

38 OPERATION Fuel Recommendations Bio-Diesel Fuels B6 To B20 Bio-diesel Fuel Blend UsagesB6 to B20 bio-diesel is not approved for this POLARIS appli-cation. Approved EnginesOnly the YANMAR TNM engine series listed below may operate with bio-diesel fuel concentrations up to B5 for POLARIS application...

39 OPERATION Fuel Recommendations Refueling The fuel tank filler cap is located on the outside left side of the vehicle near the operator seat. Remove the cap and add the recommended fuel to the bottom of the filler neck. Do not overfill. Cold Weather Operation Cold weather operation can result in f...

40 OPERATION Cold Weather Operation Bio-Diesel Blended Fuel Use the following guidelines if bio-diesel blended fuel is used:• Never use bio-diesel blended fuel containing more than 5% bio-diesel in this vehicle. • Ensure the fuel tank is as full as possible at all times to pre- vent moisture from co...

41 OPERATION Starting the Engine NOTICE: NEVER use an engine starting aid such as ether. Engine damage will result. Before operating this vehicle in cold weather, review the cold weather operation information beginning on page 39. Always wait for the glow plug indi-cator light to turn off before cra...

42 OPERATION Braking 1. Release the travel control pedal completely. 2. Press the brake pedal evenly and firmly. 3. Practice starting and stopping (using the brakes) until you're familiar with the controls. Tip: When the travel control pedal is released, the vehicle hydraulic system will slow the ve...

43 OPERATION Driving with a Passenger 1. Perform the pre-ride inspection. See page 35. 2. Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold. 3. Make su...

44 OPERATION Hydraulic Controls (Models HD and HD PTO ) Joystick Operation Start the engine. See page 41.Allow the hydraulic system to warm to operating temperature. Tip: The utility vehicle has both a joystick lockout switch (Item 1) and a tilt lockout switch (Item 2). When operating PTO driven att...

45 OPERATION Hydraulic Controls (Models HD and HD PTO ) Front Auxiliary Hydraulic Operation WARNING! Avoid Injury Or Death. Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible. Use a piece of cardboa...

46 OPERATION Hydraulic Controls (Models HD and HD PTO ) Quick Couplers WARNING! Avoid Injury Or Death. Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible. Use a piece of cardboard or wood to find le...

47 OPERATION Power Take-Off (PTO) (Model HD PTO ) Description The front PTO is standard equipment on the HD PTO model only.The PTO must be in the disengaged (OFF) position before the engine can be started.The PTO has a rated speed of 2000 RPM. WARNING! Avoid Injury Or Death • Do Not exceed the rated...

48 OPERATION Attachments (Models HD and HD PTO ) Choosing The Correct Attachment WARNING! Avoid Injury or Death. Never use attachments or buckets which are not approved by Polaris. Buckets and attachments for safe loads of specific densities are approved for each model. Unapproved attachments can ca...

49 OPERATION Attachments (Models HD and HD PTO ) Installing And Removing Attachments The PRO-TACH attachment system is used for fast changing of buckets and other attachments. See the appropriate Attachment Owner’s Manual to install other attachments.Installing:1. Remove the two retainers (Item 1) a...

51 OPERATION Power Take-Off (PTO) (Models HD PTO ) Installing And Removing The PTO The BRUTUS Model HD PTO is factory equipped with a PTO. The PTO has a rated speed of 2000 RPM. WARNING! Avoid Injury or Death • Do Not exceed the rated attachment PTO speed.• Stay clear of rotating driveline.• Keep by...

52 OPERATION Power take-Off (PTO) (Models HD PTO ) Installing And Removing The PTO Installing (Con’d)Each attachment has a spe-cific length PTO drive shaft that is affixed to the attachment. Do not inter-mix or replace drive shafts or components between different attachment types.Connect the PTO dri...

53 OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid steep hills (15° maximum). For model HD and HD PTO : Keep the heavy end of the vehicle uphill. 3. Keep both feet on the floor. 4. Always check the ter- rain carefully before as...

54 OPERATION Driving Downhill When driving down-hill, follow these pre-cautions: 1. Avoid steep hills (15° maximum). 2. Drive straight downhill. Avoid descending a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill when possible. For model HD and HD...

55 OPERATION Driving on Slippery Surfaces Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control....

56 OPERATION Driving Over Obstacles Follow these pre-cautions when oper-ating over obstacles: 1. Always check for obstacles before operat-ing in a new area. 2. Look ahead and learn to read the terrain. Be con-stantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly an...

57 OPERATION Driving Through Water Your POLARIS BRUTUS can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Driving through water deeper than the floorboards will cause engine damage and will also void the engine warranty. NOTICE: Immersion can result in majo...

58 OPERATION Parking the Vehicle 1. Press the brake pedal until the utility vehicle comes to a complete stop. Stop the vehicle on a level surface. 2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flam...

59 OPERATION Hauling Cargo Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo:Never exceed the vehicle rated capacity or the total rated capacity. When...

61 OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68 kg) tongue weight on the towing bracket. 2. Use low range. Do not operate the vehicle faster th...

62 OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3. Place the transmission in gear. 4. Engage the park brake. 5. Dismount the vehicle. 6. Ensure that the cargo is positioned ...

64 OPERATION Filling And Emptying The Bucket Filling Lower the attachment arm all the way (Item A) and tilt the bucket forward (Item D) until the cutting edge is on the ground. Drive slowly forward to push the bucket slightly into the material. Raise the attachment arm (Item B) and tilt the bucket b...

65 OPERATION Leveling The Ground Using Float Raise the attachment arm (Item B) and tilt the bucket forward (Item D).Push the joystick all the way forward (Item AA) to activate float. NOTICE: Never drive forward when the attachment arm is in the float position. Drive backward to level loose material....

66 OPERATION All Wheel Drive (AWD) Engaging AWD Press the top of the rocker switch to engage All Wheel Drive (AWD). The illuminated amber AWD switch indicates that the vehicle is in AWD. When the AWD switch is on, the front wheels will automatically engage any time the rear wheels lose traction. Whe...

67 OPERATION Safety Rules For PTO Operation (HD PTO ) WARNING!Avoid Injury Or Death• Do Not exceed the rated attachment PTO speed.• Stay clear of rotating driveline.• Keep bystanders away.• Keep hands, feet, clothing and long hair away.• Keep PTO shields and all guards in place.• Disengage PTO, put ...

68 OPERATION Operating The PTO (HD PTO ) The BRUTUS HD PTO utility vehicle is factory equipped with a PTO. The PTO has a rated speed of 2000 RPM.Read and understand the attachment Owner’s Manual and the utility vehicle Owner’s Manual prior to installing or using any attachment. WARNING! Avoid Injury...

69 OPERATION Operating The PTO (HD PTO ) See the attachment Owner’s Manual for the correct operating procedure for your attachment.Install the attachment on the utility vehicle. See pages 49.Engaging PTO: 1. Start the engine. See page 41. 2. Reduce the engine speed. Tip: Do not engage the PTO system...

70 ATTACHMENT ARM Removing And Installing (Models HD and HD PTO ) Description When the PRO-TACH attachment system is not being used, it can be removed from the vehicle. Tip: Remove the bucket or attachment before removing the attach- ment arm from the vehicle. Removing: Tip: Before removing the atta...

74 PTO SYSTEM Removing And Installing PTO Shafts (Models HD PTO ) Description If the utility vehicle will not be used for PTO driven attach-ments for extended periods of time, it is possible to remove the PTO drive shaft assembly from the PTO clutch. This will pre-vent damage to the PTO system if th...

76 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle...

77 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the peri-odic maintenance chart. Inspect, clean, lubricate, adjust and replace pa...

83 MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 78, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubricati...

84 MAINTENANCE Start Interlock System Description The utility vehicle is equipped with a Start Inter-lock System. The following must be in place before the Utility Vehicle can be started:• The gear selector lever must be in Park or Neutral or the travel control pedal must be in neutral. • The PTO sw...

85 MAINTENANCE Travel Direction And Engine Speed Control System (Models HD And HD PTO Only Description The travel direction control system on models HD and HD PTO requires regular inspection. See information below.Inspect the travel direction control and engine speed control system to ensure proper ...

86 MAINTENANCE Horse Power Management Description Horsepower management automatically increases or decreases pressure to the hydrostatic transmission to sustain engine rpm and maintain optimum drive performance. Avoid Serious Injury Or Death. • Always keep bystanders away from the work area and trav...

87 MAINTENANCE Engine Oil Always check the oil level daily. Change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 78. Always change the oil filter whenever changing oil. WARNING! Vehicle operation with insufficient, deteriorated or contaminated engine oi...

88 MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 78. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2. Run the engine for two to three minute...

89 MAINTENANCE Gearcases Gearcase Specification Chart Transmission (Main Gearcase) Always check and change the transmission oil at the inter-vals outlined in the Periodic Maintenance Chart begin-ning on page 78. Maintain the oil level even with the bottom of the fill plug hole threads. Refer to the ...

90 MAINTENANCE Gearcases Front Gearcase Always check and change the front gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 78. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart on page 89 for...

91 MAINTENANCE Cooling System The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose. As coolant operating temperature increases, the expanding (heated) exces...

92 MAINTENANCE Cooling System Overflow Bottle Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 78. Maintain the coolant level between the minimum and maxi-mum marks on the bottle (when the fluid is cool). The overflow bot...

93 MAINTENANCE Vehicle Immersion NOTICE: If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it's impossible to take your BRUTUS to a dealer before starting it, follow the steps ou...

94 MAINTENANCE Fuel Filter/Water Separator The fuel filter/water separator is located under the cargo box on the left side of the vehicle. Inspect the separator daily for leaks. Drain water and replace the separator at the inter-vals outlined in the Periodic Mainte-nance Chart begin-ning on page 78....

95 MAINTENANCE Air Pre-Filter Always clean the pre-filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 78. Service the pre-filter more frequently if the vehicle is operated in wet or dusty conditions or at high engine RPM for extended periods. The intake air pre-filt...

96 MAINTENANCE Air Filter Always change the air fil-ter at the intervals out-lined in the Periodic Maintenance Chart begin-ning on page 78. Service the air filter more fre-quently if the vehicle is operated in wet or dusty conditions or at high engine RPM for extended periods. 1. Lift the cargo box ...

97 MAINTENANCE Hydraulic/Hydrostatic System Checking Fluid WARNING! Avoid Injury Or Death. Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause explosion or fire. Use only recommended fluid in the ...

100 MAINTENANCE Spark Arrester Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. Do not perform service on the spark arrester while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool sufficiently...

101 MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes acti-vated by the brake pedal. See page 24. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any u...

102 MAINTENANCE Shift Cable Adjustment Inspection Shift cable adjustment is necessary when any of the following is noticed: • Noise on deceleration.• Inability to engage a gear.• Excessive gear clash (noise).• Gear selector is moving out of desired range. Inspect the shift cable, clevis pins, and pi...

103 MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 78. 1. Position the vehicle on level ground.2. Lightly turn the steering wheel left and right.3. There should b...

104 MAINTENANCE Alternator Belt Belt Adjustment Check the alternator belt at the correct service interval as out-lined in the Periodic Maintenance Chart beginning on page 78. Stop the machine on a flat level surface. Put the gear selector in Park, stop the engine and exit the vehicle. See page 41.1....

105 MAINTENANCE Air Conditioning (If Applicable) Belt Adjustment Check the air conditioning belt at the correct service interval as outlined in the Periodic Maintenance Chart beginning on page 78. 1. Stop the machine on a flat level surface. Put the gear selec- tor in Park, stop the engine and exit ...

106 MAINTENANCE Air Conditioning (If Applicable) Condenser Cleaning If equipped with air conditioning, the condenser should be cleaned at the correct service interval as outlined in the Peri-odic Maintenance Chart beginning on page 78. 1. Stop the machine on a flat level surface. Put the gear selec-...

108 MAINTENANCE PTO Drive Belt (If Applicable) Belt Inspection Check the PTO drive belt at the correct service interval as out-lined in the Periodic Maintenance Chart beginning on page 78.The PTO drive belt has a constant tension idler to keep the cor-rect tension on the belt.Stop the machine on a f...

109 MAINTENANCE PTO Gear Box (If Applicable) Checking PTO Gear Box Fluid Tip: Periodic inspection of the gearbox fluid is not needed. Visually inspect the gearbox for fluid leaks. If any leak is suspected, then check fluid level. Check the PTO gear box fluid as outlined in the Periodic Maintenance C...

110 MAINTENANCE PTO Gear Box (If Applicable) Adding PTO Gear Box Fluid The PTO gear box should not require adding fluid. If the fluid level drops, it would indicate a leak. See your dealer for repairs. Removing And Replacing PTO Gear Box Fluid Replace the PTO gear fluid at the correct service interv...

111 MAINTENANCE Supporting Utility Vehicle On Jack Stands Procedure For service work under the utility vehicle, or to remove the wheels, always support the utility vehicle with jack stands or blocks of adequate capacity for weight of utility vehicle. See specifications page 125.Always park the utili...

112 MAINTENANCE Tires Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this m...

113 MAINTENANCE Tires Wheel Removal 1. Apply the brakes. Move the gear selector lever to PARK. 2. Stop the engine.3. Loosen the wheel nuts slightly.4. Elevate the side of the vehicle by placing a suitable stand under the frame. 5. Remove the wheel nuts and washers. Remove the wheel. Wheel Installati...

114 MAINTENANCE Lights Headlight Lamp Replacement 1. Open the hood. CAUTION! Hot components can cause burns to skin. Allow lamps to cool before servicing. 2. Unplug the headlamp from the wiring harness. Be sure to pull on the connector, not on the wiring. 3. Turn the lamp counterclockwise to remove ...

115 MAINTENANCE Fuses If the engine stops or will not start, or if you experience other electrical failures, a fuse or relay may need replacement. Locate and correct any short circuits that may have caused a blown fuse, then replace the fuse. Spare fuses are provided in the fuse box. If you suspect ...

116 MAINTENANCE Battery Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Yo...

117 MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed...

118 MAINTENANCE Wheel Toe Alignment Inspection The wheel toe alignment requires regular inspection and main- tenance at the correct service interval as outlined in the Peri- odic Maintenance Chart beginning on page 78.Stop the machine on a flat level surface. Put the gear selector in Park, stop the ...

119 MAINTENANCE Lubricating The Utility Vehicle Lubrication Location Lubricate as outlined in the Periodic Maintenance Chart begin-ning on page 78. Always use a good quality lithium based multi-purpose grease.Lubricate the following:1. Lower A Arms (both sides) 2. Upper A Arms (both sides) 3. Traili...

120 MAINTENANCE Lubricating The Utility Vehicle Lubrication Location 6. Drive Shaft (in front of transmission 7. Lift Cylinder Base End8. Lift Cylinder Rod End9. Tilt Cylinder Base End10. Tilt Cylinder Rod End (bottom side of cylinder rod) 11. Attachment Arm Pivot - Rear (both sides) 12. Attachment ...

121 MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various compo-nents. NOTICE: High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden ...

122 MAINTENANCE Cleaning and Storage Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scra...

123 MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recom-mended. See page 121. Oil and Filter Change the oil and filter. See page 88. Air Filter / Pre-Filter 1. Inspect and clean or replace the pre-filter and air filter. See page ...

124 MAINTENANCE Removal from Storage 1. Charge the battery if necessary. Install it in the vehicle. 2. Fill the fuel tank with fuel. 3. Check all the points listed in the Daily Pre-Ride Inspection section on page 35. 4. Lubricate at the intervals outlined in the Periodic Mainte- nance Chart beginnin...

125 SPECIFICATIONS BRUTUS BRUTUS HD BRUTUS HD PTO Vehicle Rated Capacity (includes weight of operator, passenger, cargo, accessories, and attachment arm [if equipped]) 1750 lbs. (794 kg) 2000 lbs. (907 kg) 1750 lbs. (794 kg) Dry Weight 1634 lbs. (741 kg) 1808 lbs. (820 kg) 2120 lbs. (962 kg) Fuel Ca...

127 SPECIFICATIONS BRUTUS BRUTUS HD BRUTUS HD PTO Travel Control Pedal Drive Hydrostatic Drive Forward/Reverse Driving System Type Hydrostatic driven, 4-wheel independent shaft, lockable differential Shift Type Single Lever (H/L/N/P) Gear Reduction - Low 4.41:1 Gear Reduction - High 1.99:1 Drive Rat...

128 POLARIS PRODUCTS Part Number Description Engine Lubricant 2878473 15W-40 Diesel Oil, Summer (2 qt./1.9 l) 2878474 10W-30 Diesel Oil, Winter (2 qt./1.9 l) 2879832 5W-40 Synthetic Diesel Oil (2 qt./1.9 l) 2878471 Diesel Oil Change Kit, Summer 2878472 Diesel Oil Change Kit, Winter Gearcase / Transm...

129 POLARIS PRODUCTS Part Number Description Grease / Specialized Lubricants 2871312 Grease Gun Kit, Premium All Season 2871322 Premium All Season Grease (3 oz./89 ml cartridge) 2871423 Premium All Season Grease (14 oz./414 ml cartridge) 2871460 Starter Drive Grease 2871515 Premium U-Joint Lube (3 o...

130 TROUBLESHOOTING Engine Doesn't Turn Over Engine Turns Over, Fails to Start Engine Runs Irregularly, Stalls or Misfires Engine Stops or Loses Power Possible Cause Solution Low battery voltage Recharge the battery to 12.8 VDC Loose battery connections Check all connections and tighten Loose soleno...

131 WARRANTY LIMITED WARRANTY POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a 12-month LIMITED WARRANTY for all components, except the diesel engine and spark arrestor, of your POLARIS diesel vehicle against defects in material or workmanship. POLARIS gives a 12 month or 1,00...

132 WARRANTY LUBRICANTS AND FLUIDS 1. Mixing oil brands or using non-recommended oil may cause engine dam-age. We recommend the use of POLARIS engine oil.2. Mixing brands of hydraulic fluids or using non-recommended hydraulic fluids may cause damage to components and attachments. We recommend the us...

133 WARRANTY EXPORTED PRODUCTS EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PROD-UCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for expo...

136 MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS

137 Index A Accessory Outlets . . . . . . . . . . . . . . . . . . . . . . . 21Air Conditioning . . . . . . . . . . . . . . . . . . . . . . 105Air Conditioning Belt Adjustment . . . . . . . . . 105Air Conditioning Belt Replacement . . . . . . . . 105Air Conditionng Condenser Cleaning. . . . . . . 106...

Improper vehicle use can result in SEVERE INJURY or DEATH READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polaris.com Polaris Sales Inc. 2100 Hwy. 55 Medina, MN 55340 Phone 1-888-704-5290 Part No. 9924341 Rev 0 3 Printed in ...