Polaris 2011 Breeze- Manuals

4 INTRODUCTION The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym-bols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard...

6 INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your key number) and mating it with one o...

7 SAFETY Equipment Modifications Your Polaris vehicle is designed to provide safe operation when used as directed. Do not modify this vehicle in a way that will alter the weight distribution of the vehicle. This type of modification may negatively impact vehicle stability. Failure of critical machin...

8 SAFETY Operator Safety Failure to operate this vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual fo...

9 SAFETY Operator Safety Ventilation When Charging Batteries Failure to provide adequate ventilation while charging batteries can result in an explosion. Volatile hydrogen gas is emitted during charging and may accumulate in pockets at the ceiling. Always ensure a minimum of 5 air changes per hour i...

10 SAFETY Operator Safety Seat Belts (if your vehicle is so equipped) Seat belts reduce the severity of injury in the event of a sudden stop or accident. Always make sure the seat belts are secured for both the operator and passenger before riding. Poor Visibility Operating the vehicle in darkness o...

11 SAFETY Operator Safety Carrying a Passenger Never carry a passenger until you have operated this vehicle for at least two hours and have completed the New Operator Driving Procedures outlined on pages 49-50. Passengers must always be seated in a passenger seat and if your vehicle is equipped with...

12 SAFETY Operator Safety Turning Improperly Turning improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning as described in the owner's manual. Avoid sharp turns. Never turn at a fast speed. Never make abrupt steering maneuvers. Pr...

13 SAFETY Operator Safety Improper Hill Climbing Improper hill climbing could cause loss of control or overturn. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in the owner's manual. See page 54. Crossing Slopes Crossing a slope is not rec...

14 SAFETY Operator Safety Operating on Slippery Terrain Operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn.Do not operate on excessively rough, slippery or loose terrain. Always use extra caution on rough, slippery or loose t...

15 SAFETY Operator Safety Operating Over Obstacles Improperly operating over obstacles could cause loss of control or overturn. Never operate over obstacles. Skidding or Sliding Skidding or sliding can cause loss of control or overturn. Always follow proper procedures for operating on slippery surfa...

16 SAFETY Operator Safety Precautions During Maintenance Always follow all safety instructions in the maintenance portion of this owner’s manual, as well as the following: • Make sure the vehicle is properly immobilized before beginning any mainte- nance. • Always block the chassis securely before w...

17 SAFETY Safety Labels and Locations Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructi...

18 SAFETY Safety Labels and Locations For Models: Breeze SL and Breeze 4 Passenger My Choice General Warning WARNINGREAD OWNER’S MANUAL.FOLLOW ALL INSTRUCTIONS AND WARNINGS. TO OPERATE: 1. Turn Key to ON position 2. Place Forward/Reverse Switch in desired position. 3. Park Brake will release and veh...

20 SAFETY Safety Labels and Locations Age Warning WARNING Operating this vehicle if you are under the age of 16 increases your chance of severe injury or death.NEVER operate this vehicle if you are under age 16 and NEVER operate this vehicle without a valid driver’s license. 7175566 Age Warning

23 SAFETY Safety Labels and Locations CAUTION, MASTER SWITCH CAUTION • When towing the vehicle, the Master ON-OFF Switch MUST be in the OFF position or severe motor damage will occur.• Place the Master ON-OFF Switch in the OFF position before disconnecting batteries or servicing the vehicle.• Place ...

24 SAFETY Safety Labels and Locations Rear Passenger Safety Warning (if your vehicle is so equipped) WARNING • DO NOT get on or off vehicle while it is in motion. • Remain seated, holding handles while the vehicle is in motion.• Always wear your seatbelt to prevent ejection from vehicle.• The roof i...

25 SAFETY Safety Labels and Locations Warning Battery WARNING • Battery Explosion could result in severe injury or death. • Wear eye protection when working near batteries. • Do not store items in the battery compartment. • Explosive gases are released when charging batteries. Keep well ventilated. ...

26 FEATURES AND CONTROLS Component Locations - Breeze 4 Passenger Steering Wheel FRONT VIEW Turn Signal Lever/Hazard Lights Adjustable Front Shocks Adjustable Headlights Turn Signal Lights Canopy Grab Handles

27 FEATURES AND CONTROLS Component Locations - Breeze 4 Passenger Tail Light/Brake Light/Running Light Passenger Seat REAR VIEW Passenger SeatT-Bar Passenger SeatGrab Handle Footrest Hand Hold

28 FEATURES AND CONTROLS Component Locations - Breeze SL FRONT VIEW Canopy Steering Wheel Turn Signal/Hi BeamLow Beam/Horn Turn Signal Lights Grab Handle Rear View Mirrors Adjustable Front Shocks Adjustable Headlights

30 FEATURES AND CONTROLS Component Locations - Breeze 2 Passenger FRONT VIEW Canopy Steering Wheel Adjustable Headlights Grab Handle Adjustable Front Shocks Adjustable Front Shocks

33 FEATURES AND CONTROLS Component Locations - Breeze SL SIDE VIEW Drink Rail Windshield A Pillar Charging Receptacle Battery Compartment (Under Seat) Golf Bag Attachment or Bag Retainer B Pillar

35 FEATURES AND CONTROLS Console Switches Models: Breeze 4 Passenger, Breeze SL Model: Breeze 2 Passenger 12V Accessory Power Outlet A 12V power outlet is provided for charging cell phones and GPS devices. Connected devices should not a exceed 2A or 24W rating. Key Switch Use the key switch to turn ...

36 FEATURES AND CONTROLS Switches Forward/Reverse Switch When the Forward/Reverse switch is in the center position, the vehicle is in neutral and will not operate. Select for-ward or reverse to operate the vehicle. Push the top of the switch to select for-ward operation. Push the bottom of the switc...

38 FEATURES AND CONTROLS Switches Master On/Off Switch The master switch is located under the seat on the passenger side of the battery box. The switch must be in the ON position (for-ward) for the vehicle to operate. The switch must be moved to the OFF position for:• Towing the vehicle (or severe m...

40 FEATURES AND CONTROLS Multifunction Light If the light does not illuminate, the vehicle could be in sleep mode. Toggle the master ON/OFF switch off and back on to wake up. If this is unsuccessful, check the battery voltage, battery cable connec-tions and chassis fuse. Multifunction Light Troubles...

41 FEATURES AND CONTROLS Batteries This vehicle is equipped with six 8-volt batteries that supply the power needed to operate the vehicle. Refer to the battery maintenance section beginning on page 80 for battery safety warnings and safe handling and maintenance procedures.• Always make sure that al...

42 FEATURES AND CONTROLS Brakes Park Brake The park brake pedal is located in the upper left corner of the brake pedal. To engage the park brake, depress the brake pedal firmly and tip the park brake portion of the pedal forward with your foot until it latches. To release the park brake, depress the...

45 FEATURES AND CONTROLS Seats Open Seat to Access Batteries To Flip the Seat Up for Service 1. Make sure the driver’s side seatback is in rearmost position 2. If your vehicle is equipped with seat belts, rotate the driver and pas- senger buckles underneath the seatbacks 3. Grasping the driver or pa...

46 FEATURES AND CONTROLS Seat Belts (if so equipped) Falling from a moving vehicle could result in serious injury or death. Always fasten your seat belt securely before operating or riding in this vehicle. Always make sure the seat belts are secured for both the operator and passengers before riding...

47 FEATURES AND CONTROLS Passenger Seat/Bag Retainer (If your vehicle is so equipped) To access the passenger seat, press the release lever to the left and let down the seat until it is securely resting on the passenger seat bumpers. Pull the passenger T-bar handle forward until it latches. To acces...

48 OPERATION Brake System Break-in Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake shoes and drums. Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condi-tion befor...

49 OPERATION New Operator Driving Procedures 1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle. 2. Disconnect the battery charger (if connected). See page 81. 3. Perform the pre-ride inspection. See page 48. 4. Do not carry a passenger unt...

50 OPERATION New Operator Driving Procedures Stopping 1. Release the accelerator pedal completely. 2. Depress the brake pedal and brake to a complete stop. Parking 1. Stop the vehicle on a level surface. 2. Engage the park brake. Tip: A roll-away alert will sound if the vehicle begins to roll away a...

51 OPERATION Driving with Passengers 1. Complete the New Operator Driving Procedures outlined on pages 49-50. 2. Perform the pre-ride inspection. See page 48. 3. Make sure all occupants are properly seated and if your vehicle is equipped with seatbelts be sure they are all secured. 4. Slow down. Alw...

52 OPERATION Battery Use • New batteries should be given a full charge before use.• New deep cycle batteries need to be cycled several times before reaching full capacity (50-125 cycles, depending on type). Capacity will be limited during this time. Always make sure that all electrical accessories a...

53 OPERATION Driving on Slippery Surfaces Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control....

54 OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always check the terrain carefully before ascending a hill. 2. Avoid steep hills (15 ° maximum). 3. Drive straight uphill. 4. Never climb hills with excessively slippery or loose surfaces. 5. Proceed at a steady rate...

55 OPERATION Driving Downhill Whenever descending a hill, follow these precau-tions: 1. Avoid steep hills (15 ° maximum). 2. Always descend a hill with the direction selector switch in for-ward. Never descend a hill with the switch on neutral. WARNING! Coasting down a hill could result in excessive ...

56 OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehi-cle. 2. Apply the pedal lightly . Never press quickly on the accelerator pedal. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid making sharp ...

57 OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a hill is unavoid- able , follow these precau- tions: 1. Drive slowly an...

58 OPERATION Parking on an Incline A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable , follow these precau- tions: 1. Set the Parking Brake. 2. Turn the Forward/Reverse switch to Neutral. 3. Block the rear wheels on the downhill side...

59 OPERATION Hauling Cargo Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo:Never exceed the stated load capacity for this vehicle.REDUCE SPEED AND ALLOW GREATER DIST...

60 OPERATION Towing the Vehicle Follow these procedures when towing the vehicle: 1. Place the direction selector switch in the NEUTRAL position. 2. Move the master ON/OFF switch to the OFF position. 3. Turn the key off. 4. Always follow these precautions when towing this vehicle: • Do not operate fa...

61 OPERATION Transporting the Vehicle on a Trailer When transporting the vehicle for a long distance or on public streets, always use a trailer with an approved load rating of 1200 lbs. (544 kg) per vehicle being transported. Follow these procedures when trailering the vehicle: 1. Place the directio...

62 CLEANING Washing the Vehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. Polaris recommends washing the vehicle by hand or with a garden hose, using mild soap. Cer...

63 CLEANING Washing the Vehicle If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and labels. Avoid directing the water stream at the follow-ing items: • Electrical components, wiring, switches and...

64 STORAGE Storing the Vehicle Any time the vehicle will be parked for more than 5 days, follow the recommended storage procedures: 1. Make any necessary repairs and clean the vehicle. See page 62. 2. Clean the batteries. See page 81. 3. Store the vehicle out of the sun in a cool, dry place. 4. Be s...

65 STORAGE Removal from Storage 1. Inspect all battery connections. 2. Verify that batteries are fully charged. 3. Verify that tire pressure is at specification. 4. Perform the pre-ride inspection. See page 48. 5. Inspect and verify the tightness of the bolts, nuts and other fasteners. 6. Lubricate ...

66 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace par...

67 MAINTENANCE Periodic Maintenance Chart Maintenance Chart Key X Perform these operations more often for vehicles subjected to severe use. n Have an authorized Polaris dealer perform these services. WARNING! Improperly performing the procedures marked with a n could result in component failure and ...

69 MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on page 68, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubricat...

70 MAINTENANCE Transaxle Transaxle Specification Chart Use of other fluids may result in improper operation of components. Transaxle Lubricant Capacity Fill Plug Torque Transaxle Lubricant Gear- case Polaris PN 2873602 12 oz. (355 ml) 20-30 ft. lbs. (27-41 Nm)

71 MAINTENANCE Speed Control System/Accelerator Pedal Failure to check or maintain proper operation of the accelerator pedal system can result in an accident and lead to serious injury or death if the accelerator pedal sticks during operation. Never start or operate this vehicle if it has a sticking...

72 MAINTENANCE Brakes The rear brakes are mechanical drum type brakes activated by the brake pedal. See page 42. Always check brake pedal travel before each use of the vehicle. When applied, the brake pedal should feel firm. If you discover any irregularities in brake system operation, including exc...

73 MAINTENANCE Suspension Settings The front suspension shocks are preload adjustable, with three settings on each axle. The suspensions are set on the middle setting at the factory. This setting is appropriate for nearly all riding conditions. • Always apply the same adjustment setting to both whee...

74 MAINTENANCE Tires Operating your vehicle with worn tires will increase the possibility of skidding, loss of control and an accident, which could result in serious injury or death. Always replace tires when the tread depth measures 1/8" (3 mm) or less.Improper tire inflation or the use of non-...

75 MAINTENANCE Axle and Wheel Nut Torque Specifications Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Fastener Nut Torque Wheel Lug Nut 55 ft. lbs. (74.5 Nm) Front Hub Nut 40 ft. lbs. (54 Nm) Re...

76 MAINTENANCE Tires WARNING! Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your Polaris dealer. Wh...

77 MAINTENANCE Tires Wheel Installation 1. Place the transmis- sion in NEUTRAL. 2. Place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward the out-side and rotation arrows on the tire point toward for-ward rotation. 3. Attach the wheel nuts and finger tighten. 4. C...

78 MAINTENANCE Lights WARNING! Poor lighting while driving can result in severe injury or death. Headlight and tail light lenses become dirty during normal operation. Wash the headlights frequently to maintain lighting quality. Headlight Lamp Replacement Do not service the headlamps until they've co...

79 MAINTENANCE Lights Brake Lights When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride. 1. Turn the ignition switch to the ON position. 2. Apply the brakes.If the light doesn't come on, check the wiring, the brake switch or the tail light assembly. Lig...

81 MAINTENANCE Batteries Battery Cleaning If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum...

82 MAINTENANCE Batteries Battery Fluid A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. Add only distilled water. Tap water contains minerals that are harmful to a battery. Batteries should always be watered after charging unless plates are exposed before ch...

83 SPECIFICATIONS BREEZE 2 Passenger Gross Vehicle Weight 1120 lbs. (514 kg) Rear Seat Capacity 500 lbs. (267 kg) Maximum Weight Capacity 700 lbs. (317.5 kg) (riders/cargo/accessories) Rear Gearcase Oil Capacity 12 oz. (355 ml) Overall Length/Width/Height w/canopy 99 in. (251 cm) / 46.5 in. (118 cm)...

84 SPECIFICATIONS BREEZE 4 Passenger My Choice Gross Vehicle Weight 1130 lbs. (514 kg) Maximum Weight Capacity 700 lbs. (318 kg) (riders/cargo/accessories) Rear Gearcase Oil Capacity 12 oz. (355 ml) Overall Length/Width/Height w/canopy 102 in. (259 cm)/ 46.5 in. (118 cm)/ 76 in. (193 cm) Wheelbase 6...

85 SPECIFICATIONS BREEZE SL Gross Vehicle Weight 1120 lbs. (514 kg) Maximum Weight Capacity 500 lbs. (267 kg) (riders/cargo/accessories) Rear Gearcase Oil Capacity 12 oz. (355 ml) Overall Length/Width/Height w/canopy 99 in. (251 cm) / 46.5 in. (118 cm) / 76 in. (193 cm) Wheelbase 63 in. (161 cm) Gro...

86 POLARIS PRODUCTS Part Number Description Gearcase / Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase Lubricant (qt.) 2870465 Pump for Gallon Jug Grease / Specialized Lubricants 2871312 Grease Gun Kit, Premium All Season (3 oz.) 2871322 Premium All Season Grease (3 oz. cartridge) 287...

87 TROUBLESHOOTING Vehicle and Reverse Buzzer Doesn’t Operate Vehicle Doesn’t Operate All Lighting Non-Functional Batteries Won’t Charge Possible Cause Solution Vehicle in Sleep Mode Slightly depress and release the accelera-tor, or toggle the master on/off switch Low battery voltage Recharge the ba...

88 TROUBLSHOOTING Charger Status Display Troubleshooting Guide

89 WARRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIM-ITED WARRANTY on all components of your Polaris vehicle against defects in mate-rial or workmanship. This warranty covers the parts and labor charges for repair or replacement of defective parts ...

90 WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES The Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any ve...

92 WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to vehicles that have received authorization for export...

93 WARRANTY I f You Move: If you move to another country, be sure to contact Polaris Customer Assistance and the customs department of the destination country before you move. Vehicles importation rules vary considerably from country to country. You may be required to present docu-mentation of your ...

94 MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS

96 INDEX A Accelerator Pedal . . . . . . . . . . . . . . . 43 Axle Nut Torque . . . . . . . . . . . . . . . 75 B Batteries . . . . . . . . . . . . . 41, 80, 81, 82 Charging . . . . . . . . . . . . . . . . . 81 Cleaning . . . . . . . . . . . . . . . . . . 81 Fluid . . . . . . . . . . . . . . . . . . ...