Polaris 2008 Victory Vegas- Manuals

2 FOREWORD Thank you for choosing a Polaris VICTORY motorcycle! Some of the photographs and illustrations used in the manual are generalizations, so your model may be slightly different than what is shown. If you misplace or damage your owner’s manual, you should purchase a replacement copy from an ...

3 TABLE OF CONTENTS FOREWORD 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRODUCTION 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

4 INTRODUCTION Read the Owner’s Manual Your VICTORY owner’s manual contains information that’s essential to safe riding and proper maintenance of the motorcycle. Anyone who uses the motorcycle (operators and passengers) must read the owner’s manual before riding.Carefully read and understand the inf...

5 SAFETY Symbols and Terms Used in the Owner’s Manual The following safety signal words and symbols appear throughout the owner’s manual. Your safety and the safety of others are involved when these words and symbols are used. Become familiar with their meanings before reading the manual. ! The safe...

6 SAFETY Safe Riding Practices Improper use of this motorcycle can result in serious injury or death to you, your passenger and others. To minimize the risk of injury, read and understand the information contained in this section before operating the motorcycle. This section contains safety informat...

7 SAFETY Safe Riding Practices The following design characteristics affect how you should ride the VICTORY motorcycle: S Some models are designed for one rider and one passenger. Some models are designed for one rider only. Never carry a passenger on a vehicle designed for a single rider. Never carr...

8 SAFETY Safe Riding Practices Follow these general safe riding practices: S Before each ride, make the checks described in the Pre-Operation Check section beginning on page 50. Operating the motorcycle without completing the pre-operation check may cause damage to the motorcycle or result in an acc...

9 SAFETY Safe Riding Practices S The most common cause of accidents involving a motorcycle and an automobile is the automobile driver’s failure to see the motorcycle. Ride defensively, as if you are invisible to other motorists, even in broad daylight. Ride where you’re clearly visible to other moto...

10 SAFETY Safe Riding Practices S Reduce your speed when: - The weather is windy, rainy or otherwise causing slippery or rapidly changing conditions.- The traffic is heavy, congested, not allowing sufficient space between vehicles or otherwise not flowing smoothly. - You are being passed in either d...

11 SAFETY Safe Riding Practices S Ground clearance is reduced when the motorcycle leans. Do not allow components to contact the road surface when leaning the motorcycle in a curve, as this could cause loss of control. S Retract the sidestand fully before riding. If the sidestand is not fully retract...

12 SAFETY Safe Riding Practices Protective Apparel To decrease the risk of injury and increase riding comfort, wear protective riding apparel. S Wearing a helmet can prevent a severe head injury. Always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and...

13 SAFETY Gross Vehicle Weight Rating (GVWR) Gross vehicle weight is the total combined weight of the motorcycle, the operator and the passenger. Examples of calculating GVWR are provided on the following pages.Do not exceed the motorcycle’s gross vehicle weight rating. Exceeding the weight rating c...

14 SAFETY Loading Examples EXAMPLE 1: Item Weight EXAMPLE 1: VEGAS Motorcycle with full capacity of all fluids 686 lbs (311 kg) VEGAS with no accessories or cargo. Operator with recommended riding apparel 230 lbs (104 kg) with no accessories or cargo. Gross Vehicle Weight Rating: Passenger with reco...

15 SAFETY Loading Examples EXAMPLE 4: Item Weight EXAMPLE 4: KINGPIN Motorcycle with full capacity of all fluids 704 lbs (319 kg) KINGPIN with no accessories or cargo. Operator with recommended riding apparel 230 lbs (104 kg) with no accessories or cargo. Gross Vehicle Weight Rating: Passenger with ...

16 SAFETY Carrying Cargo Use the following guidelines when attaching cargo or accessories to the motorcycle. Where applicable, these guidelines also refer to the contents of any accessories. S Keep cargo and accessory weight to a minimum, and keep items as close to the motorcycle as possible to mini...

17 SAFETY Saddlebags / Top Box When operating a motorcycle with original equipment or accessory saddlebags: S Never ride at speeds exceeding 80 mph (129 km/h). Depending on load and weather conditions, the maximum safe operating speed may be less than 80 mph (129 km/h). Saddlebags, combined with the...

18 SAFETY Modifications Modifying the motorcycle by removing any equipment or by adding equipment not approved by VICTORY may void your warranty. Such modifications may make the motorcycle unsafe to ride and could result in severe injury to operator or passengers, as well as damage to the motorcycle...

19 SAFETY Transporting the Motorcycle If you must transport the motorcycle: S Use a truck or trailer. Do not tow the motorcycle with another vehicle, as towing will impair the motorcycle’s steering and handling, which can cause loss of control. S Position and restrain the motorcycle so it remains up...

20 SAFETY Accessory Selection and Installation Because VICTORY cannot test and make specific recommendations concerning every accessory or combination of accessories sold, the operator is responsible for determining that the motorcycle can be safely operated with any accessories or additional weight...

21 SAFETY Gasoline and Exhaust For complete fueling procedures, see page 70.Gasoline is highly flammable and can be explosive in certain conditions. Observe the following precautions when you refuel or service the fuel system: S Turn off the engine. S Use a well-ventilated area. S Open the fuel cap ...

22 SAFETY Maintenance Maintain the motorcycle according to the following requirements: S Before each ride, complete a pre-operation check as outlined beginning on page 50. Operating the motorcycle without completing the pre-operation check can cause damage to the motorcycle or result in an accident....

B C E D B A D C E A 24 SAFETY Location of Safety and Vehicle Information Labels (All Models) See page 25 for decal type and description.

25 SAFETY Location of Safety and Vehicle Information Labels (All Models) Location A (FUEL WARNING) Location B (MANUFACTURING INFORMATION) Information varies by model Location C (NOISE EMISSION) Location E (ENGINE I.D.) (on right rear crankcase half) Location D (TIRE INFORMATION) (Under Left Side Cov...

26 SAFETY Location of Safety and Vehicle Information Labels (All Models) See page 27 for decal type and description. F

27 SAFETY Location of Safety and Vehicle Information Labels (All Models) Location F FUSE and RELAY LOCATION (Under right side cover, on side of fuse box cover) FUSE BOX REMOVAL (on base of fuse box)

28 SAFETY Location of Safety and Vehicle Information Labels (All Models) See page 29 for decal type and description. I I H G G H

30 SAFETY Reporting Safety Defects If you believe that your vehicle has a defect that could result in a crash or cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Polaris Industries in writing.If NHTSA receives si...

31 COMPONENT IDENTIFICATION Handlebar Area - VEGAS Models 1. Speedometer2. Front Brake Fluid Reservoir3. Right Mirror4. Throttle Control Grip5. Front Brake Lever6. Right Handlebar Switch7. Indicator Lamps8. Fuel Cap9. Left Handlebar Switch10. Clutch Lever11. Left Mirror 5 6 7 9 11 2 1 3 4 8 10

32 COMPONENT IDENTIFICATION Left Side - VEGAS Models 1. Front Fork2. Front Turn Signal3. Headlamp4. Air Filter5. Spark Plug (2)6. Ignition Switch7. Left Side Cover8. Battery (under side cover)9. Taillight10. Rear Turn Signal11. Rear Axle Adjuster (1 each side)12. Rear Brake Caliper13. Passenger’s Fo...

33 COMPONENT IDENTIFICATION Right Side - VEGAS Models 1. Drive Belt (under guard)2. Passenger Seat (passenger models) 3. Seat Strap4. Operator’s Seat5. Side Cover6. Rear Shock Absorber (access through RH side cover) 7. Front Turn Signal8. Front Fork9. Rear Brake Pedal10. Operator Foot Rest11. Engine...

34 COMPONENT IDENTIFICATION Handlebar Area - KINGPIN Models 1. Indicator Lamps2. Front Brake Fluid Reservoir3. Right Handlebar Switch4. Right Mirror5. Throttle Control Grip6. Throttle Cables7. Fuel Cap8. Left Mirror9. Left Handlebar Switch10. Clutch Lever 1 2 3 4 5 6 7 8 9 10

35 COMPONENT IDENTIFICATION Left Side - KINGPIN Models 1. Front Fork2. Front Turn Signal3. Headlamp4. Speedometer5. Air Filter6. Spark Plug (2)7. Ignition Switch8. Left Side Cover9. Battery (under side cover)10. Taillight11. Rear Turn Signal12. Rear Axle Adjuster (1 each side)13. Rear Brake Caliper1...

1 2 3 5 6 4 7 8 10 9 11 12 13 14 15 17 18 19 16 36 COMPONENT IDENTIFICATION Right Side - KINGPIN Models 1. Passenger’s Seat (passenger models)2. Seat Strap3. Operator’s Seat4. Rear Shock Absorber (access through RH side cover) 5. Side Cover6. Engine Oil Fill Cap/Dipstick7. Front Brake Lever8. Front ...

37 COMPONENT IDENTIFICATION Vehicle Identification Number The vehicle identification number (VIN) is stamped into the front of the steering head and also appears on the certification label. You will need the vehicle identification number to title, register, license or insure the motorcycle, or to or...

38 COMPONENT IDENTIFICATION Engine Identification Number The engine identification number is a combination of the engine model and serial numbers. The first 8 digits are the engine model number and the last 5 digits are the serial number.The engine serial number is stamped into the rear upper portio...

39 INSTRUMENTS, FEATURES AND CONTROLS Ignition Key The ignition key operates the ignition switch and parking lights. Ignition Switch The ignition switch energizes the ignition, the lighting system, and all electrical switches and buttons. Off Position In the OFF position, all electrical circuits are...

40 INSTRUMENTS, FEATURES AND CONTROLS Instrument Cluster The instrument cluster includes the speedometer, the tachometer (accessory) and the multi-function display. 1. Speedometer2. Odometer / Trip Odometer 3. Odometer & Trip Odometer Toggle / Trip Odometer Reset Speedometer The speedometer repo...

41 INSTRUMENTS, FEATURES AND CONTROLS Tachometer (Accessory) Some models are equipped with a tachometer (1). An accessory tachometer kit can also be purchased as an accessory through your VICTORY dealer. The tachometer reports current engine speed in revolutions per minute (RPM). A red line on the g...

42 INSTRUMENTS, FEATURES AND CONTROLS Indicator Lights Neutral Indicator (1) The neutral indicator illuminates when the transmission is in neutral, and the ignition key is ON. Headlamp High Beam Indicator (2) The headlamp high beam indicator illuminates when the headlamp switch is set to high beam (...

43 INSTRUMENTS, FEATURES AND CONTROLS Indicator Lights Low Oil Pressure Indicator (4) The low oil pressure indicator illuminates when engine oil pressure drops below safe operating pressure. If this indicator illuminates while the engine is running, turn the engine off immediately and check the oil ...

44 INSTRUMENTS, FEATURES AND CONTROLS Left Handlebar Controls Emergency Flasher Switch The emergency flasher switch activates and cancels the emergency flashers. When the emergency flashers are active, all of the turn signals flash. Press the top of the switch to activate the emergency flashers. Pre...

45 INSTRUMENTS, FEATURES AND CONTROLS Left Handlebar Controls Turn Signal Switch Operation With the ignition key in the ON or PARK position, the turn signal switch activates the turn signals. Push the switch to the left to activate the left turn signals, and to the right to activate the right turn s...

1 2 1. Engine Stop/Run Switch2. Starter Button 3. Throttle Control Grip4. Brake Lever 3 4 46 INSTRUMENTS, FEATURES AND CONTROLS Right Handlebar Controls Engine Stop/Run Switch The engine stop/run switch completes or interrupts the ignition, starter, and fuel pump circuits. To complete the circuits, ...

1 1 47 INSTRUMENTS, FEATURES AND CONTROLS Gear Shift Pedal The gear shift pedal (1) is located on the left side of the motorcycle. To shift to a lower gear, press down on the gear shift pedal. To shift to a higher gear, lift up on the gear shift pedal.For proper gear shifting procedure, see Shifting...

48 INSTRUMENTS, FEATURES AND CONTROLS Fuel Cap The fuel cap must be opened and closed with the ignition key. Lift the key slot cover (1) on the cap and insert key. Turn clockwise while pushing down lightly to release latch and open the cap. To close the fuel cap, turn key clockwise and press down on...

49 INSTRUMENTS, FEATURES AND CONTROLS Sidestand The sidestand (1) is located on the left side of the motorcycle.To extend the sidestand, swing it out from the end until it is fully extended. Lean the motorcycle toward the sidestand until the sidestand firmly supports the motorcycle.To retract the si...

50 PRE-OPERATION CHECK To keep your VICTORY motorcycle in good operating condition, always perform the checks described in this section before each ride. This is especially important before making a long trip or when removing the motorcycle from storage. You must be familiar with the VICTORY motorcy...

51 PRE-OPERATION CHECK Check Electrical Equipment To perform a pre-operation check on the electrical equipment, set the ignition switch to the ON position. Set the ignition switch to the OFF position after completing the electrical equipment portion of the pre-operation check. Indicator Lights The l...

52 PRE-OPERATION CHECK Check Electrical Equipment Turn Signals Move the turn signal switch to the left. The front and rear left turn signals and the turn signal indicator light on the panel should flash. Push the switch button IN to cancel the turn signal. The turn signals and turn signal indicator ...

53 PRE-OPERATION CHECK Check Engine Oil Level A dipstick attached to the oil fill cap registers the engine oil level. We recommend the use of only VICTORY brand Semi-Synthetic 20W-40 Motor Oil or an equivalent oil designed for use with wet clutches (such as those with a JASO MA rating).1. With the t...

54 PRE-OPERATION CHECK Check Fuel Components Fuel Level 1. Straddle the motorcycle on level ground and bring it to a vertical position.2. Turn the ignition switch to the ON position and watch the fuel indicator light on the panel. NOTE: The light will stay on if less than .8 gallons (3.08 liters) re...

55 PRE-OPERATION CHECK Check Tires Tire Pressure Normal riding warms the tires and increases the tire air pressure. For an accurate reading, check the tire pressure before you ride. Adjust tire pressure as required for the total weight of your intended load. Refer to the tire pressure table on page ...

56 PRE-OPERATION CHECK Check Brakes Front Brake Lever Movement Squeeze the front brake lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. You should feel a firm resistance in the lever within the first 3/4-inch ...

57 PRE-OPERATION CHECK Check Brakes Front Brake Fluid Level 1. Position the motorcycle on level ground with the front wheel straight forward. Do not use the side stand. Position the handlebars so that the brake fluid reservoir is level. 2. View the brake fluid through the sight glass. The fluid shou...

58 PRE-OPERATION CHECK Check Brakes Rear Brake Pedal Adjustment Press and release the rear brake pedal. It should move freely and smoothly and should return to its rest position quickly when you release it. You should feel a firm resistance in the pedal within the first 3/8 inch (8 mm) of pedal trav...

59 PRE-OPERATION CHECK Check Brakes Rear Brake Fluid Level 1. To check the rear brake fluid level, remove the right side cover. Straddle the motorcycle and bring it to a vertical position. 2. View the brake fluid through the reservoir. The fluid should be clear and at a level between minimum (MIN) a...

60 PRE-OPERATION CHECK Check Brakes Hoses and Connections Inspect all brake hoses and connections for dampness or stains from leaking or dried fluid. Tighten any leaking connections and replace components as necessary. Refer to the Victory Service Manual for torque values of fasteners or contact you...

61 PRE-OPERATION CHECK Check Throttle Control Grip and Cables See your authorized VICTORY dealer for service if the throttle fails to operate smoothly, if the grip does not return to the rest position properly, or if throttle cable ends begin to fray.1. Rotate the throttle control grip. It should ro...

62 PRE-OPERATION CHECK Check Clutch Mechanical Clutch 1. Squeeze the clutch lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. 2. Clutch lever freeplay is the amount of clutch lever movement from the rest positi...

63 PRE-OPERATION CHECK Check Clutch Hydraulic Clutch Check the hydraulic clutch fluid level.1. Position the motorcycle on level ground with the front wheel straight forward. Do not use the side stand. Position the handlebars so that the clutch fluid reservoir is level. 2. View the fluid level throug...

65 PRE-OPERATION CHECK Check Rear Suspension Proper rear suspension adjustment is essential for a safe and comfortable ride. Check the rear shock absorber movement and preload to ensure that the motorcycle has the correct amount of suspension travel and ground clearance (see page 100). Inadequate gr...

66 PRE-OPERATION CHECK Check Sidestand Straddle the motorcycle and bring it to a vertical position. Move the sidestand (1) to its stored (up) position, then to its fully extended (down) position and back again. It should move smoothly and quietly. When the sidestand is in its stored position, the si...

67 OPERATION The operation section describes how to operate your VICTORY motorcycle for best performance and longevity. Important areas covered include: S Engine Break-in Period S Fueling and Fill Height S Starting the Engine S Shifting Gears S Accelerating S Braking S Stopping the Engine S Parking ...

68 OPERATION Engine Break-in Period During the first 500 miles (800 kilometers), critical engine parts require special wear-in procedures so they seat and mate properly. Read, understand and use the following rules for operating the motorcycle during the first 500 miles (800 kilometers) to ensure yo...

69 OPERATION Engine Break-in Period 300-500 miles (483-800 kilometers) S Do not operate the motorcycle for extended periods of time at throttle positions above 3/4 throttle. At 500 miles (800 kilometers) S Perform initial maintenance as described in the Maintenance section of the Owner’s Manual . Th...

70 OPERATION Engine Break-in Period Fueling and Fill Height Fuel the motorcycle with the sidestand down and on level ground. Use only the recommended fuel (see Fuel Specifications on page 168). Fill the fuel tank to a level just below the bottom of the fuel filler insert. • Do not allow gasoline to ...

71 OPERATION Engine Break-in Period Priming the Fuel System Notice If the motorcycle has run completely out of fuel, prime the system before starting the engine: Turn the ignition switch to the ON position. Toggle the engine stop/run switch from the STOP position to the RUN position. Allow the fuel ...

72 OPERATION Engine Break-in Period Starting the Engine 4. Set the engine stop/run switch to the RUN position. You should hear the fuel pump run momentarily as it pressurizes the fuel system. NOTE: If the motorcycle was run completely out of fuel, prime the system as instructed on page 71. 5. Leavin...

73 OPERATION Shifting Gears The clutch must be fully disengaged (clutch lever pulled completely in toward the handlebars) before you attempt to shift gears. Forced shifting (shifting without the clutch disengaged) may damage the engine, transmission and drive train, causing loss of control of the mo...

74 OPERATION Shifting Gears 1. To engage first gear, start the engine (see Starting the Engine on page 71).2. With the engine at idle speed, engage the front brake (squeeze the brake lever) and disengage the clutch (squeeze the clutch lever). 3. Push the shift pedal down until you feel it stop in fi...

75 OPERATION Shifting Gears • Downshifting at a speed in excess of the recommended downshift point may severely damage the transmission or cause the rear wheel to lose traction. It could also result in engine damage from running at excessive RPM. Reduce speed before downshifting and do not downshift...

76 OPERATION Accelerating To accelerate, open the throttle (roll the throttle control grip toward you). For even acceleration, open the throttle with a smooth, continuous motion. When you reach the recommended speed for upshifting, shift up one gear according to the instructions in Shifting Gears, p...

77 OPERATION Braking To slow the motorcycle with the brakes, close the throttle and apply the front and rear brakes evenly. As the motorcycle slows, either disengage the clutch or downshift each time your speed reaches a downshift point. Applying slightly more front brake than rear brake generally g...

78 OPERATION Stopping the Engine Before stopping the engine, bring the motorcycle to a complete stop either in neutral or with the clutch disengaged. Once the motorcycle is at a complete stop, if it is not already in neutral, shift into neutral. To stop the engine, set the engine stop/run switch to ...

79 OPERATION Parking the Motorcycle When parking the motorcycle, choose a flat, firm surface. Bring the motorcycle to a complete stop and, with the transmission in neutral, stop the engine. Fully extend the sidestand, turn the handlebars to the left, and lean the motorcycle to the left until the sid...

80 OPERATION Parking the Motorcycle Asphalt pavement can become soft in hot weather. The sidestand can sink into soft asphalt until the motorcycle falls over. When parking on asphalt in hot weather, use a sidestand footrest under the foot of the sidestand to prevent the sidestand from sinking into t...

81 MAINTENANCE This section includes information for maintaining your VICTORY motorcycle. It includes recommended periodic maintenance intervals, which outlines the regular service required to keep your motorcycle in the best operating condition. Regular service increases motorcycle durability, safe...

82 MAINTENANCE Initial Maintenance Perform the initial maintenance after you’ve ridden your new motorcycle 500 miles (800 kilometers). This maintenance is one of the most important services your motorcycle requires and should be performed by an authorized VICTORY dealer. Initial maintenance includes...

5000 (8,000) 7,500 (12,000) 2,500 (4 ,000) 500 (800) 10,000 (16,000) 12.500 (20,000) 15,000 (24,000) 17,500 (28,000) 20,000 (32,000) 22,500 (36,000) 25,000 (40,000) 27,500 (44,000) 30,000 (48,000) 32,500 (52,000) 35,000 (56,000) 37,500 (60,000) 40,000 (64,000) 42,500 (68,000) 45,000 (72,000) 47.500 ...

86 MAINTENANCE MAINTENANCE RECORD MAINTENANCE PERFORMED MILES / KM NOTES PERFORMED BY:

88 MAINTENANCE Engine Oil Change Engine Oil and Oil Filter A hot engine or hot exhaust pipes can be hazardous. The engine and exhaust pipes are hot for some time after the engine is stopped. Touching the engine or exhaust pipes while hot can cause serious burns. Allowing flammable materials to conta...

89 MAINTENANCE Engine Oil Change Engine Oil and Oil Filter 8. Make sure the new oil filter gasket is properly seated in the oil filter, and apply a thin film of clean engine oil to the gasket. Screw the new filter on until the gasket contacts the filter mounting plate. Tighten the filter by hand an ...

90 MAINTENANCE Engine Oil Check Engine Oil Level 1. With the transmission in neutral, start and run the engine for several minutes. 2. Shut the engine off and wait for 3-5 minutes.3. With the engine at normal operating temperature, straddle the motorcycle on level ground and bring it to a vertical p...

91 MAINTENANCE Inspect Air Filter The standard VICTORY air filter element is a dry paper design and does not require the use of air filter oil. Notice Inspect the air filter often if riding in unusually wet or dusty conditions. 1. Remove the air filter access cover and air filter element using the u...

92 MAINTENANCE Drive Belt Check Drive Belt Condition Replace the drive belt if it is cracked or has broken teeth or frayed edges. No matter its condition, the drive belt should be replaced at periodic intervals (see the VICTORY Service Manual or an authorized VICTORY dealer). DO NOT attempt to check...

94 MAINTENANCE Drive Belt Check Drive Belt Tension 1. Place the transmission in Neutral and lift the rear wheel off the ground with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. Care should be taken to be sure the motorcycle will not tip or fall while el...

95 MAINTENANCE Drive Belt Check Drive Belt Tension 4. Place the base of the tension gauge bracket squarely against the lower strand of the drive belt halfway between the front and rear drive sprockets. Use the tape measure or ruler and record the position of the base of the tension gauge bracket. Th...

96 MAINTENANCE Drive Belt Adjust Drive Belt Tension Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personal injury or death may occur if the motorcycle tips or falls. WARNING Notice Before adjusting drive belt tension, inspect wheel alignment. See page 97....

97 MAINTENANCE Rear Wheel Alignment A skewed rear axle can damage the drive belt, causing belt failure and loss of control of the motorcycle. WARNING 1. Bring the motorcycle to a vertical position.2. Place the transmission in Neutral and lift the rear wheel off the ground with an appropriate motorcy...

98 MAINTENANCE Rear Wheel Alignment NOTE: Turn the axle adjusters about 1/16 of a turn at a time and monitor wheel alignment as you proceed.5. On screw style adjusters : Use a 17mm wrench to loosen lock nut (4), then an 8mm hexagonal wrench to turn the axle adjuster screws (5). On nut style adjuster...

100 MAINTENANCE Rear Suspension Inspect Rear Shock Absorber Pre-Load (Ride Height) This procedure involves using the shock absorber preload wrench PV-43507, a special spanner tool available from your dealer. The tool is designed specifically for adjusting shock spring preload on your motorcycle. Pre...

101 MAINTENANCE Rear Suspension InspectRear Shock Absorber Preload (Ride Height) Motorcycle in upright position Floor Frame Cradle Weight of Operator, Passenger, Gear in position Operator Passenger Gear Measure from floor to rearmost flat section of right side frame cradle.

102 MAINTENANCE Rear Suspension Adjust Rear Shock Absorber Preload (Ride Height) To adjust the shock absorber spring pre-load:1. Rest the motorcycle on the sidestand. Remove the right side cover (page 48). 2. Remove the fuse box from right panel by lifting upward on the tab at the rearward end while...

104 MAINTENANCE Rear Suspension Inspect Swing Arm and Rear Axle 1. Sit in the operator’s seat and slowly bounce the rear suspension a few times. Make sure the suspension moves freely without binding. 2. Elevate the rear of the motorcycle until the rear wheel is off of the ground. Use an appropriate ...

105 MAINTENANCE Front Suspension and Steering Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personal injury or death may occur if the motorcycle tips or falls. WARNING Check Front Forks 1. To check the front suspension, straddle the motorcycle and bring i...

106 MAINTENANCE Front Suspension and Steering Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personal injury or death may occur if the motorcycle tips or falls. WARNING Inspect Steering and Front Axle 1. Elevate the front of the motorcycle until the front ...

107 MAINTENANCE Fuel System Check Fuel Hose, Rail, and Connections Inspect the fuel hoses for cracks or damage. Inspect the hose connection at the fuel pump and at the fuel rail for dampness or stains from leaking or dried fuel. Check Crankcase Ventilation Hose and Connections Remove the operators s...

108 MAINTENANCE Fuel System Fuel can damage painted surfaces and plastic parts. Wipe spilled fuel immediately from the motorcycle using a clean, dry, soft cloth. Caution 5. With the engine and exhaust cool, wrap a clean shop towel around the fuel line fitting (2) at the fuel rail. Disconnect it from...

109 MAINTENANCE Throttle Check Throttle Control Grip and Cable 1. Rotate the throttle control grip. It should rotate smoothly from its rest position to its completely open position and back again. It should return to its rest position quickly when released. 2. Throttle freeplay is the amount of thro...

110 MAINTENANCE Throttle Adjust Throttle Freeplay 1. Hold the adjuster nuts (1) and loosen the lock nuts (2) on both cables. 2. Turn the lock nuts away from the adjuster nuts as far as possible on both cables. 3. Turn both adjuster nuts toward the lock nuts as far as possible for maximum freeplay in...

111 MAINTENANCE Mechanical Clutch Check Clutch Lever and Cable 1. Squeeze the clutch lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. 2. Clutch lever freeplay is the amount of clutch lever movement from the re...

112 MAINTENANCE Mechanical Clutch Adjust Clutch Cable Freeplay 1. Remove the right side cover.2. Hold cable (1) and loosen the adjuster lock nut (2).3. Turn cable adjuster (3) while holding cable.4. Turn the cable adjuster in or out until the clutch lever freeplay (4) is 0.5-1.5mm. 5. Tighten the ad...

113 MAINTENANCE Hydraulic Clutch Check Hydraulic Clutch Fluid Check the hydraulic clutch fluid level.1. Position the motorcycle on level ground with the front wheel straight forward. Do not use the side stand. Position the handlebars so that the clutch fluid reservoir is level. 2. View the fluid lev...

114 MAINTENANCE Hydraulic Clutch Add Hydraulic Clutch Fluid 1. Straddle the motorcycle and bring it to a vertical position. Turn the handlebars until the reservoir is horizontal.2. Wipe the area around the reservoir cover with a clean cloth.3. Wipe the clutch fluid container with a clean cloth.4. Re...

115 MAINTENANCE Lubricate Clutch Lever Mechanical Clutch 1. Remove right side cover. Loosen the adjuster lock nut (see page 112.)2. Turn the cable adjuster all the way in to provide maximum lever freeplay.3. Remove clutch lever pivot nut (1) and pivot screw (2). Disconnect the clutch cable from the ...

116 MAINTENANCE Lubricate Control Cables The following cables used on the motorcycle require periodic lubrication for smooth operation and maximum service life: S Throttle Cables S Mechanical Clutch Cable 1. Loosen the adjuster of the cable to be lubricated, and disconnect one end of the cable. 2. L...

117 MAINTENANCE Brakes Check Front Brake Lever Movement Squeeze the front brake lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. You should feel a firm resistance in the lever within the first 3/4-inch (19 mm)...

118 MAINTENANCE Brakes Lubricate Front Brake Lever 1. Remove right side mirror.2. Remove brake lever pivot nut (10mm wrench or socket) and pin (4mm hexagonal wrench). Note plunger direction of installation if removed. This is critical for proper brake function. 3. Remove any old grease and dirt from...

119 MAINTENANCE Brakes Check Front Brake Fluid Level 1. Position the motorcycle on level ground with the front wheel straight forward. Do not use the side stand. Position the handlebars so that the brake fluid reservoir is level. 2. View the brake fluid through the sight glass (1). The fluid should ...

120 MAINTENANCE Brakes Add Front Brake Fluid • Do not operate the front brake while its reservoir cover is removed. Fluid could overflow from the reservoir and cause air to enter the fluid system. Air in the brake fluid system could cause the brakes to malfunction. • Use only DOT 4 brake fluid from ...

121 MAINTENANCE Brakes Adjust Rear Brake Pedal Press and release the rear brake pedal. It should move freely and smoothly and should return to its rest position quickly when you release it. You should feel a firm resistance in the pedal within the first 3/8 inch (8 mm) of pedal travel.If the brake p...

122 MAINTENANCE Brakes Check Rear Brake Fluid Level 1. To check the rear brake fluid level, remove right side cover. Straddle the motorcycle and bring it to a vertical position. 2. View the brake fluid through the reservoir. The fluid should be clear and at a level between minimum (MIN) and maximum ...

123 MAINTENANCE Brakes Add Rear Brake Fluid 1. Bring the motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. 2. Remove the right side cover.3. Wipe the area around the reservoir cover with a clean cloth.4. Wipe the brake ...

124 MAINTENANCE Brakes Check Brake Pads Inspect front (1) and rear (2) brake pad thickness. Replace brake pads when wear lines (3) are no longer visible, or when pad thickness reaches 1.5 mm.The shielded pad must be installed on the non-piston side of the caliper. If the brake pads require replaceme...

125 MAINTENANCE Brakes Check Brake Disc Visually inspect the brake disc for nicks, scratches, cracks, or other damage. Inspect the thickness of each brake disc in at least four points around the disc. Minimum thickness is stamped on the inner hub of the disc. If the front or rear disc has worn to th...

126 MAINTENANCE Gear Shift Pedal Adjust Gear Shift Pedal Height 1. Loosen the gear shift linkage rod locknuts.2. Turn the linkage rod in or out as necessary.3. Tighten the linkage rod locknuts.4. Check the gear shift pedal height. Do not remove and reposition the shift arm on the shift shaft to adju...

127 MAINTENANCE Tires Check Tire Pressure Normal riding warms the tires and increases the tire air pressure. For an accurate reading, check the tire pressure before you ride. Adjust tire pressure as required for the total weight of your intended load. You can also refer to the Tire Information decal...

128 MAINTENANCE Tires Check Tire Condition Inspect the tire sidewalls, road contact surface, and tread base for cuts, punctures, and cracking. Replace damaged tires immediately (see your VICTORY Service Manual or an authorized VICTORY dealer). Check Tread Depth Raised areas at the base of the tread,...

129 MAINTENANCE Check or Replace Spark Plugs The spark plugs must be removed from the engine to inspect them. Spark plugs with bright white deposits, sooty black deposits, or with damaged insulators or electrodes can indicate engine problems. If these conditions exist, or if the condition of one plu...

130 MAINTENANCE Check or Replace Spark Plugs 4. Remove the spark plug from the cylinder head with a 5/8 inch spark plug socket. Both spark plugs should have the same light or medium tan color deposits on the insulator around the electrode tip. The spark plug electrode tip and bridge should have shar...

131 MAINTENANCE Check Engine Compression An accurate periodic engine compression check documents engine wear and condition. For engine compression check procedures and special tools required, see the VICTORY Service Manual or contact an authorized VICTORY dealer. Check Exhaust System Check the exhau...

132 MAINTENANCE Seat Removal and Installation On passenger models, the passenger seat does not have to be removed for regular maintenance. If removal is desired, the passenger seat mounting screws are located on each side of the seat under the chrome covers. Always make sure the seats are securely f...

133 MAINTENANCE Battery The battery contains sulfuric acid, which can cause severe burns. Do not allow sulfuric acid to contact skin, eyes, or clothing.Antidotes: • External: Flush with water. • Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten eggs, or vegetabl...

134 MAINTENANCE Battery Battery Removal 1. Remove the left side cover and battery cover.2. Disconnect the negative (--) battery cables (cable ends are exposed).3. Disconnect the positive (+) cables (cable ends are covered with a red boot). Disconnecting the positive cable first can produce an electr...

135 MAINTENANCE Battery Battery Charging The battery may contain explosive gases. • Keep sparks, cigarettes, or any flame away from the battery. • Shield eyes and protect skin and clothing when handling or working near the battery. • Make sure ventilation is adequate when charging or using the batte...

136 MAINTENANCE Battery Battery Installation 1. Before installing the battery, make sure it’s fully charged and clean.2. Slide the battery into position in the battery tray with positive (+) terminal to rear of motorcycle.3. Connect the positive (+) battery cables, tighten securely and install the r...

137 MAINTENANCE Fuses Use only recommended amperage fuses to avoid damage to the electrical system. Caution 1. Remove the right side cover. Release the fuse box from the bracket by lifting the tab (1) and sliding the fuse box rearward (see diagram below right.) 2. Release the tabs on each side of th...

138 MAINTENANCE Headlamp Adjustment The headlamp high beam should shine straight ahead of the motorcycle. The top of headlamp high beam should be just below the center of the lamp at a distance of 25 feet (7.62 m). The low beam pattern spreads farther right of center than the high beam (U.S. & C...

140 MAINTENANCE Sidestand Straddle the motorcycle and bring it to a vertical position. Move the sidestand to its stored (up) position, then to its fully extended (down) position, and back again. It should move smoothly and quietly. When the sidestand is in its stored position, the sidestand return s...

141 MAINTENANCE Sidestand Sidestand Lubrication 1. Bring the motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. 2. Move the sidestand to its stored (up) position. Wear face protection. The sidestand return spring is unde...

142 MAINTENANCE Check Fasteners Visually inspect the entire motorcycle chassis and engine for loose, damaged, or missing fasteners. Tighten loose fasteners to the proper torque (see the Specifications section of the Owner’s Manual , or the VICTORY Service Manual ). Replace stripped, damaged, or brok...

144 CLEANING This section explains how to properly clean the various parts of your VICTORY motorcycle to keep it in good working order and appearance. General Cleaning Clean your motorcycle regularly to protect it from corrosion and to keep it looking new. As you clean your motorcycle you perform a ...

145 CLEANING Washing and Drying the Motorcycle Before washing the motorcycle, always allow the engine to cool for at least 30 minutes. Do not spray water on a hot engine. Make sure the exhaust pipes have cooled. Cover each exhaust pipe opening with a plastic bag and attach the bag to the pipe with a...

146 CLEANING Washing and Drying the Motorcycle Use as little water as possible when washing near the air cleaner or the exhaust pipe openings. An excessively wet air cleaner, or water in the exhaust pipes, may cause the engine to start and run poorly. Dry these components thoroughly before using the...

147 CLEANING Waxing, Polishing and Applying Protectants (Items Other Than Windshields and Leather Saddlebags) After washing and drying the motorcycle, you can help extend the life and appearance of its components by waxing painted surfaces, polishing chrome surfaces, and applying a protectant to exp...

148 CLEANING Windshield Care If your motorcycle is equipped with an optional windshield:Wash the windshield using a soft cloth or sponge soaked in a solution of mild detergent and warm water, applying minimal pressure as you wash. Let the detergent do the cleaning, not the pressure you apply. Excess...

149 CLEANING Leather Saddlebag Care If your motorcycle is equipped with optional leather saddlebags:Natural leather has “character.” Each piece used in the construction of these saddlebags is unique, and will settle into its own distinct form over time and miles. Mature leather is one-of-a-kind, and...

150 STORAGE If you will not operate the motorcycle for several months, such as during the winter, store the motorcycle to prevent damage to the fuel system and the battery and to protect components from corrosion or deterioration. During storage you might use products that are potentially hazardous;...

151 STORAGE Clean and Protect the Motorcycle To prepare the motorcycle for storage, begin by cleaning it as outlined beginning on page 144. Wax painted surfaces and polish chromed and other metal surfaces. Apply protectant to exposed rubber, vinyl, and plastic parts. Do not apply rubber protectant t...

152 STORAGE Tire Inflation Inflate the tires to normal pressure (see page 127). Battery Care 1. Remove the battery (see page 134).2. To clean oxidation from the battery posts and cable connectors, use a wire brush. Wash the posts and cable connectors with a solution of 1 part baking soda to 16 parts...

153 STORAGE Removal from Storage 1. Remove the cover and unlock the front forks (if locked with accessory lock).2. Check the tire pressure (page 127) and inflate the tires if necessary.3. Reinstall the battery (see page 136).4. Wash and dry the entire motorcycle (see page 145).5. Prior to starting t...

154 WARRANTIES Motorcycle Noise Regulation Tampering with noise control systems is prohibited. Federal law prohibits the following acts or causing thereof: S The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of...

155 WARRANTIES Emissions Control System Warranty VICTORY Motorcycles, Polaris Sales Inc. - Emission Control System Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and VICTORY Motorcycle Division, Polaris Sales Inc. (hereinafter VICTORY) are pleased to expla...

156 WARRANTIES Owner’s Warranty Responsibilities As the motorcycle owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. VICTORY recommends that you retain all receipts covering maintenance on your motorcycle, but VICTORY cannot deny warranty solel...

159 WARRANTIES III. Limited Liability A. The liability of VICTORY under this Emission Control System Warranty is limited solely to the remedying of defects in material orworkmanship by an authorized VICTORY motorcycle dealer at its place of business during customary business hours. This warranty doe...

160 WARRANTIES IV. Legal Rights THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARYFROM STATE TO STATE. V. This Warranty Is In Addition To The VICTORY Limited Motorcycle Warranty. VI. Additional Information. Any replacement part that is equivalent in performa...

161 WARRANTIES VICTORY Motorcycle Warranty Policy Limited Warranty VICTORY Motorcycle Division, Polaris Sales Inc., P.O. Box 47700, Hamel, Minnesota 55340-9960, gives a ONE YEAR LIMITED WARRANTY on all components of the VICTORY Motorcycle against defects in material or workmanship. This warranty cov...

162 WARRANTIES Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies The warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This warranty also ...

164 SPECIFICATIONS Model Year 2008 VEGAS / VEGAS 8-BALL / VEGAS LOW KINGPIN / KINGPIN TOUR / KINGPIN 8-BALL Dimensions Overall Length 96.3 in. (244.5 cm) 99.1 in. (251.9 cm) Overall Width 38 in. (97 cm) 38 in. (97 cm) Overall Height 50.75 in. (129 cm) 50.75 in. (129 cm) Seat Height 26.5 in. (67.3 cm...

168 SPECIFICATIONS Fuel Specifications Use only unleaded gasoline, 92 pump octane minimum.DO NOT USE E85 GASOLINE OR GASOLINE CONTAINING METHANOL.Using E85 gasoline or gasoline/methanol blends can result in poor starting and driveability, and may damage critical fuel system components.Gasoline conta...

169 IDENTIFICATION NUMBERS Record important numbers below. Vehicle Identification Number: ________________________________________ (Located on right side of steering head, see page 37) Engine Identification Number: ________________________________________ (Located on crankcase to right of oil filter...

170 INDEX A Accelerating 76 . . . . . . . . . . . . . . . . . . . . Accessory Battery Charger 135 . . . . . . . . Accessory Selection and Installation 20 . . Adjustment Clutch Lever Freeplay 112 . . . . . . . Drive Belt Tension 96 . . . . . . . . . Gear Shift Pedal Height 126 . . . . . Headlamp Beam...