Polaris 2008 Victory Hammer- Manuals

2 FOREWORD Thank you for choosing a VICTORY motorcycle! This owner’s manual contains information for the VICTORY HAMMER model. Some of the photographs and illustrations used in the manual are generalizations, so your model may be slightly different than what is shown. If you misplace or damage your ...

3 TABLE OF CONTENTS INTRODUCTION 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

4 INTRODUCTION Read the Owner’s Manual Your VICTORY owner’s manual contains information that’s essential to safe riding and proper maintenance of the motorcycle. Anyone who uses the motorcycle (operators and passengers) must read the owner’s manual before riding.Carefully read and understand the inf...

5 SAFETY Symbols and Terms Used in the Owner’s Manual The following safety signal words and symbols appear throughout the owner’s manual. Your safety and the safety of others are involved when these words and symbols are used. Become familiar with their meanings before reading the manual. ! The safe...

6 SAFETY Safe Riding Practices Improper use of this motorcycle can result in serious injury or death to you, your passenger and others. To minimize the risk of injury, read and understand the information contained in this section before operating the motorcycle. This section contains safety informat...

8 SAFETY Safe Riding Practices Follow these general safe riding practices: S Before each ride, make the checks described in the Pre-Operation Check section beginning on page 47. Operating the motorcycle without completing the pre-operation check may cause damage to the motorcycle or result in an acc...

9 SAFETY Safe Riding Practices S The most common cause of accidents involving a motorcycle and an automobile is the automobile driver’s failure to see the motorcycle. Ride defensively, as if you are invisible to other motorists, even in broad daylight. Ride where you’re clearly visible to other moto...

10 SAFETY Safe Riding Practices S Reduce your speed when: - The weather is windy, rainy or otherwise causing slippery or rapidly changing conditions.- The traffic is heavy, congested, not allowing sufficient space between vehicles or otherwise not flowing smoothly. - You are being passed in either d...

11 SAFETY Safe Riding Practices S Ground clearance is reduced when the motorcycle leans. Do not allow components to contact the road surface when leaning the motorcycle in a curve, as this could cause loss of control. S Retract the sidestand fully before riding. If the sidestand is not fully retract...

12 SAFETY Safe Riding Practices Protective Apparel To decrease the risk of injury and increase riding comfort, wear protective riding apparel. S Wear a Department of Transportation (DOT) or SNELL approved helmet. Some state laws require that you wear an approved helmet. In accidents involving motorc...

13 SAFETY Gross Vehicle Weight Rating (GVWR) Gross vehicle weight is the total combined weight of the motorcycle, the operator and the passenger.** S The weight of the motorcycle includes the motorcycle and all of its fluids, any accessories and their contents, and any additional cargo on the motorc...

14 SAFETY Example 1: HAMMER with no accessories or cargo Gross Vehicle Weight Rating 1173 lbs (532 kg) Item Weight HAMMER- with full capacity of all fluids 708 lbs (321 kg) Operator - with recommended riding apparel 220 lbs (100 kg) Passenger - with recommended riding apparel (when properly equipped...

15 SAFETY Carrying Cargo Use the following guidelines when attaching cargo or accessories to the motorcycle. Where applicable, these guidelines also refer to the contents of any accessories. S Keep cargo and accessory weight to a minimum, and keep items as close to the motorcycle as possible to mini...

16 SAFETY Saddlebags When operating a motorcycle with original equipment or accessory saddlebags: S Never ride at speeds exceeding 80 mph (120 km/h). Depending on load and weather conditions, the maximum safe operating speed may be less than 80 mph (120 km/h). Saddlebags, combined with the lifting o...

17 SAFETY Modifications Modifying the motorcycle by removing any equipment or by adding equipment not approved by VICTORY may void your warranty. Such modifications may make the motorcycle unsafe to ride and could result in severe injury to operator or passengers, as well as damage to the motorcycle...

18 SAFETY Accessory Selection and Installation Because VICTORY cannot test and make specific recommendations concerning every accessory or combination of accessories sold, the operator is responsible for determining that the motorcycle can be safely operated with any accessories or additional weight...

19 SAFETY Gasoline and Exhaust For complete fueling procedures, see page 64.Gasoline is highly flammable and can be explosive in certain conditions. Observe the following precautions when you refuel or service the fuel system: S Turn off the engine. S Use a well-ventilated area. S Open the fuel cap ...

20 SAFETY Maintenance Maintain the motorcycle according to the following requirements: S Before each ride, complete a pre-operation check as outlined beginning on page 47. Operating the motorcycle without completing the pre-operation check can cause damage to the motorcycle or result in an accident....

B D C A E 22 SAFETY Location of Safety and Vehicle Information Labels See page 23 for decal type and description.

23 SAFETY Location of Safety and Vehicle Information Labels Location A (FUEL WARNING) Location B (MANUFACTURING INFORMATION) Information varies by model Location C (NOISE EMISSION) Location E (ENGINE I.D. NUMBER) Stamped on right rear crankcase half Location D (TIRE INFORMATION) (Under Left Side Cov...

24 SAFETY Location of Safety and Vehicle Information Labels See page 25 for decal type and description. F

25 SAFETY Location of Safety and Vehicle Information Labels Location F FUSE and RELAY LOCATION (Under side cover, on side of fuse box cover) FUSE BOX REMOVAL INSTRUCTION (on base of fuse box)

26 SAFETY Location of Safety and Vehicle Information Labels See page 27 for decal type and description. H G

28 SAFETY Reporting Safety Defects If you believe that your vehicle has a defect that could result in a crash or cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Polaris Industries in writing.If NHTSA receives si...

30 COMPONENT IDENTIFICATION Use the information on the following pages to identify and locate the major components of the VICTORY HAMMER motorcycle, including the vehicle and engine identification numbers, model number and ignition key number. HANDLEBAR AREA 1. Speedometer2. Tachometer3. Front Brake...

31 COMPONENT IDENTIFICATION LEFT SIDE VIEW 1. Front Fork2. Front Turn Signal3. Headlamp4. Air Filter5. Spark Plug (2)6. Ignition Switch7. Left Side Cover8. Battery (under side cover)9. Heated Grip Switch10. Rear Turn Signal11. Taillight12. Rear Axle Adjuster (1 each side)13. Rear Brake Caliper14. Pa...

32 COMPONENT IDENTIFICATION RIGHT SIDE VIEW 1. Drive Belt (under guard)2. Passenger Seat / Cowl3. Seat Strap (Under Seat Cowl)4. Operator’s Seat5. Rear Shock Absorber (access through RH side cover)6. Side Cover7. Front Turn Signal8. Front Fork9. Front Brake Caliper10. Rear Brake Pedal11. Operator Fo...

33 COMPONENT IDENTIFICATION Vehicle Identification Number The vehicle identification number (VIN) is stamped into the front of the steering head and also appears on the certification label. You will need the vehicle identification number to title, register, license or insure the motorcycle, or to or...

34 COMPONENT IDENTIFICATION Engine Identification Number The engine identification number (A) is a combination of the engine model and serial numbers. The first 8 digits are the engine model number and the last 5 digits are the serial number.The engine serial number is stamped into the rear of the c...

35 INSTRUMENTS, FEATURES AND CONTROLS Ignition Key The ignition key operates the ignition switch and parking lights. Ignition Switch The ignition switch energizes the ignition, the lighting system, and all electrical switches and buttons. Off Position In the OFF position, all electrical circuits are...

36 INSTRUMENTS, FEATURES AND CONTROLS Instrument Cluster The instrument cluster includes the speedometer and tachometer. 1. Speedometer2. Tachometer3. Odometer / Trip Odometer (See page 37)4. Odometer &Trip Odometer Toggle / Trip Odometer Reset (See page 37)5. Overdrive Indicator Lamp (O/D) (See...

37 INSTRUMENTS, FEATURES AND CONTROLS Odometer The odometer display shows total miles traveled in the window on the lower portion of the speedometer. Trip Odometer A trip odometer is included on the speedometer. The trip odometer shows total miles traveled since the trip odometer was reset. You can ...

38 INSTRUMENTS, FEATURES AND CONTROLS Indicator Lights Neutral Indicator (1) The neutral indicator illuminates when the transmission is in neutral, and the ignition key is ON. Headlamp High Beam Indicator (2) The headlamp high beam indicator illuminates when the headlamp switch is set to high beam (...

40 INSTRUMENTS, FEATURES AND CONTROLS Left Handlebar Controls Emergency Flasher Switch (1) The emergency flasher switch activates and cancels the emergency flashers. When the emergency flashers are active, all of the turn signals flash. Press the top of the switch to activate the emergency flashers....

41 INSTRUMENTS, FEATURES AND CONTROLS Left Handlebar Controls Turn Signal Switch Operation (3) With the ignition key in the ON or PARK position, the turn signal switch activates the turn signals. Push the switch to the left to activate the left turn signals, and to the right to activate the right tu...

42 INSTRUMENTS, FEATURES AND CONTROLS Right Handlebar Controls Engine Stop/Run Switch (1) The engine stop/run switch completes or interrupts the ignition, starter, and fuel pump circuits. To complete the circuits, allowing the engine to start and run, press the lower portion of the engine stop/run s...

44 INSTRUMENTS, FEATURES AND CONTROLS Gear Shift Pedal (1) The gear shift pedal is located on the left side of the motorcycle. To shift to a lower gear, press down on the gear shift pedal. To shift to a higher gear, lift up on the gear shift pedal. For proper gear shifting procedure, see Shifting Ge...

45 INSTRUMENTS, FEATURES AND CONTROLS Fuel Cap The fuel cap must be opened and closed with the ignition key. For fueling procedure, see Fueling and Fill Height, page 64. If tank was empty of fuel, prime the fuel pump. (See Fuel Pump Priming procedure on page 64.) To open: S Lift key slot cover (1) o...

46 INSTRUMENTS, FEATURES AND CONTROLS Side Covers Your motorcycle is equipped with two removable side covers. Remove the left side cover to access the battery. Remove the right side cover to access the fuses and the rear brake fluid reservoir.To remove either side cover, pull the lower corners of th...

47 PRE-OPERATION CHECK To keep your VICTORY motorcycle in good operating condition, always perform the checks described in this section before each ride. This is especially important before making a long trip or when removing the motorcycle from storage. You must be familiar with the VICTORY motorcy...

48 PRE-OPERATION CHECK Check Electrical Equipment To perform a pre-operation check on the electrical equipment, set the ignition switch to the ON position. Set the ignition switch to the OFF position after completing the electrical equipment portion of the pre-operation check. Indicator Lights The l...

49 PRE-OPERATION CHECK Check Electrical Equipment Turn Signals Move the turn signal switch to the left. The front and rear left turn signals and the turn signal indicator light on the panel should flash. Push the switch button IN to cancel the turn signal. The turn signals and turn signal indicator ...

50 PRE-OPERATION CHECK Check Engine Oil Level A dipstick attached to the oil fill cap registers the engine oil level. We recommend the use of only VICTORY brand Semi-Synthetic 20W-40 Motor Oil or an equivalent oil designed for use with wet clutches (such as those with a JASO MA rating).1. With the t...

51 PRE-OPERATION CHECK Check Fuel Components Fuel Level 1. Straddle the motorcycle on level ground and bring it to a vertical position. 2. Turn the ignition switch to the ON position and watch the fuel indicator light on the panel. NOTE: The light will stay on if less than .8 gallons (3.08 liters) r...

52 PRE-OPERATION CHECK Check Tires Tire Pressure Normal riding warms the tires and increases the tire air pressure. For an accurate reading, check the tire pressure before you ride. Adjust tire pressure as required for the total weight of your intended load. Refer to the tire pressure table on page ...

53 PRE-OPERATION CHECK Check Brakes Front Brake Lever Movement Squeeze the front brake lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. You should feel a firm resistance in the lever within the first 3/4-inch ...

54 PRE-OPERATION CHECK Check Brakes Rear Brake Pedal Adjustment Press and release the rear brake pedal. It should move freely and smoothly and should return to its rest position quickly when you release it. You should feel a firm resistance in the pedal within the first 3/8 inch (8 mm) of pedal trav...

55 PRE-OPERATION CHECK Check Brakes Hoses and Connections Inspect all brake hoses and connections for dampness or stains from leaking or dried fluid. Tighten any leaking connections and replace components as necessary. Refer to the Victory Service Manual for torque values of fasteners or contact you...

2-4mm 56 PRE-OPERATION CHECK Check Throttle Control Grip and Cables See your authorized VICTORY dealer for service if the throttle fails to operate smoothly, if the grip does not return to the rest position properly, or if throttle cable ends begin to fray.1. Rotate the throttle control grip. It sho...

57 PRE-OPERATION CHECK Check Clutch Mechanical Clutch 1. Squeeze the clutch lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. 2. Clutch lever freeplay is the amount of clutch lever movement from the rest positi...

60 PRE-OPERATION CHECK Check Sidestand Straddle the motorcycle and bring it to a vertical position. Move the sidestand (1) to its stored (up) position, then to its fully extended (down) position and back again. It should move smoothly and quietly. When the sidestand is in its stored position, the si...

61 OPERATION The operation section describes how to operate your VICTORY motorcycle for best performance and longevity. Important areas covered include: S Engine Break-in Period S Fueling and Fill Height S Starting the Engine S Shifting Gears S Accelerating S Braking S Stopping the Engine S Parking ...

62 OPERATION Engine Break-in Period During the first 500 miles (800 kilometers), critical engine parts require special wear-in procedures so they seat and mate properly. Read, understand and use the following rules for operating the motorcycle during the first 500 miles (800 kilometers) to ensure yo...

63 OPERATION Engine Break-in Period 0-90 miles (0-145 kilometers) S Do not operate the motorcycle for extended periods of time at throttle positions above 1/3 throttle. Vary the en- gine speed of the motorcycle. Do not operate the motorcycle for extended periods of time at any one set throttle posit...

64 OPERATION Engine Break-in Period Fueling and Fill Height Fuel the motorcycle with the sidestand down and on level ground. Use only the recommended fuel (see Fuel Specifications on page 160). Fill the fuel tank to a level just below the bottom of the fuel filler insert. • Do not allow gasoline to ...

65 OPERATION Engine Break-in Period Starting the Engine The VICTORY motorcycle has a starter interlock system. The engine can be started only when the transmission is in neutral or when the transmission is in gear and the clutch is disengaged (clutch lever is pulled in).Follow these steps to start t...

66 OPERATION Engine Break-in Period Starting the Engine 5. Leaving the throttle closed, press and hold the starter button until the engine starts. If the engine does not start within a few seconds after you press the starter button, release the button and wait several seconds. Then press and hold th...

67 OPERATION Shifting Gears The clutch must be fully disengaged (clutch lever pulled completely in toward the handlebars) before you attempt to shift gears. Forced shifting (shifting without the clutch disengaged) may damage the engine, transmission and drive train, causing loss of control of the mo...

68 OPERATION Shifting Gears 1. To engage first gear, start the engine (see Starting the Engine on page 65).2. With the engine at idle speed, engage the front brake (squeeze the brake lever) and disengage the clutch (squeeze the clutch lever). 3. Push the shift pedal down until you feel it stop in fi...

69 OPERATION Shifting Gears • Downshifting at a speed in excess of the recommended downshift point may severely damage the transmission or cause the rear wheel to lose traction. It could also result in engine damage from running at excessive rpm. Reduce speed before downshifting and do not downshift...

70 OPERATION Accelerating To accelerate, open the throttle (roll the throttle control grip toward you). For even acceleration, open the throttle with a smooth, continuous motion. When you reach the recommended speed for upshifting, shift up one gear according to the instructions in Shifting Gears, p...

71 OPERATION Braking To slow the motorcycle with the brakes, close the throttle and apply the front and rear brakes evenly. As the motorcycle slows, either disengage the clutch or downshift each time your speed reaches a downshift point. Applying slightly more front brake than rear brake generally g...

72 OPERATION Stopping the Engine Before stopping the engine, bring the motorcycle to a complete stop either in neutral or with the clutch disengaged. Once the motorcycle is at a complete stop, if it is not already in neutral, shift into neutral. To stop the engine, set the engine stop/run switch to ...

73 OPERATION Parking the Motorcycle When parking the motorcycle, choose a flat, firm surface. Bring the motorcycle to a complete stop and, with the transmission in neutral, stop the engine. Fully extend the sidestand, turn the handlebars to the left, and lean the motorcycle to the left until the sid...

74 OPERATION Parking the Motorcycle Asphalt pavement can become soft in hot weather. The sidestand can sink into soft asphalt until the motorcycle falls over. When parking on asphalt in hot weather, use a sidestand footrest under the foot of the sidestand to prevent the sidestand from sinking into t...

75 MAINTENANCE This section includes information for maintaining your VICTORY motorcycle. It includes recommended periodic maintenance intervals, which outlines the regular service required to keep your motorcycle in the best operating condition. Regular service increases motorcycle durability, safe...

76 MAINTENANCE Initial Maintenance Perform the initial maintenance after you’ve ridden your new motorcycle 500 miles (800 kilometers). This maintenance is one of the most important services your motorcycle requires and should be performed by an authorized VICTORY dealer. Initial maintenance includes...

5000 (8,000) 7,500 (12,000) 2,500 (4 ,000) 500 (800) 10,000 (16,000) 12.500 (20,000) 15,000 (24,000) 17,500 (28,000) 20,000 (32,000) 22,500 (36,000) 25,000 (40,000) 27,500 (44,000) 30,000 (48,000) 32,500 (52,000) 35,000 (56,000) 37,500 (60,000) 40,000 (64,000) 42,500 (68,000) 45,000 (72,000) 47.500 ...

80 MAINTENANCE MAINTENANCE RECORD MAINTENANCE PERFORMED MILES / KM NOTES PERFORMED BY:

82 MAINTENANCE Engine Oil Change Engine Oil and Oil Filter A hot engine or hot exhaust pipes can be hazardous. The engine and exhaust pipes are hot for some time after the engine is stopped. Touching the engine or exhaust pipes while hot can cause serious burns. Allowing flammable materials to conta...

83 MAINTENANCE Engine Oil Change Engine Oil and Oil Filter 8. Make sure the new oil filter gasket is properly seated in the oil filter, and apply a thin film of clean engine oil to the gasket. Screw the new filter on until the gasket contacts the filter mounting plate. Tighten the filter by hand an ...

84 MAINTENANCE Engine Oil Check Engine Oil Level 1. With the transmission in neutral, start and run the engine for several minutes. 2. Shut the engine off and wait for 3-5 minutes.3. With the engine at normal operating temperature, straddle the motorcycle on level ground and bring it to a vertical p...

85 MAINTENANCE Inspect Air Filter The standard VICTORY air filter element is a dry, treated paper design and does not require the use of air filter oil. Notice Inspect the air filter often if riding in unusually wet or dusty conditions. 1. Remove the air filter access cover and air filter element us...

86 MAINTENANCE Drive Belt Check Drive Belt Condition Replace the drive belt if it is cracked or has broken teeth or frayed edges. No matter its condition, the drive belt should be replaced at periodic intervals (see the VICTORY Service Manual or an authorized VICTORY dealer). DO NOT attempt to check...

88 MAINTENANCE Drive Belt Check Drive Belt Tension 1. Place the transmission in Neutral and lift the rear wheel off the ground with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. Care should be taken to be sure the motorcycle will not tip or fall while el...

89 MAINTENANCE Drive Belt Check Drive Belt Tension 4. Place the base of the tension gauge bracket squarely against the lower strand of the drive belt halfway between the front and rear drive sprockets. Use the tape measure or ruler and record the position of the base of the tension gauge bracket. Th...

90 MAINTENANCE Drive Belt Adjust Drive Belt Tension Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personal injury or death may occur if the motorcycle tips or falls. WARNING Notice Before adjusting drive belt tension, inspect wheel alignment. (See Align R...

91 MAINTENANCE Rear Wheel Alignment A skewed rear axle can damage the drive belt, causing belt failure and loss of control of the motorcycle. WARNING 1. Bring the motorcycle to a vertical position.2. Place the transmission in Neutral and lift the rear wheel off the ground with an appropriate motorcy...

92 MAINTENANCE Rear Wheel Alignment NOTE: Turn the axle adjusters about 1/16 of a turn at a time and monitor wheel alignment as you proceed.5. On screw style adjusters : Use a 17mm wrench to loosen lock nut (4), then an 8mm hexagonal wrench to turn the axle adjuster screws (5). On nut style adjuster...

94 MAINTENANCE Rear Suspension Inspect Rear Shock Absorber Pre-Load (Ride Height) This procedure involves using the shock absorber preload wrench PV-43507, a special spanner tool available from your dealer. The tool is designed specifically for adjusting shock spring preload on your motorcycle. Prel...

Measure from floor to rearmost flat section of right side frame cradle. Specification: HAMMER - 132mm (5 3/16 ″ ) (Motorcycle in upright position) Floor Frame Cradle Operator Passenger Gear 95 MAINTENANCE Rear Suspension InspectRear Shock Absorber Preload (Ride Height)

96 MAINTENANCE Rear Suspension Adjust Rear Shock Absorber Preload (Ride Height) To adjust the shock absorber spring pre-load:1. Rest the motorcycle on the sidestand. Remove the right side cover (page 46). 2. Remove the fuse box from right panel by lifting upward on the tab at the rearward end while ...

98 MAINTENANCE Rear Suspension Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personal injury or death may occur if the motorcycle tips or falls. WARNING Inspect Swing Arm and Rear Axle 1. Sit in the operator’s seat and slowly bounce the rear suspension a ...

99 MAINTENANCE Front Suspension and Steering Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personal injury or death may occur if the motorcycle tips or falls. WARNING Check Front Forks 1. To check the front suspension, straddle the motorcycle and bring it...

100 MAINTENANCE Front Suspension and Steering Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personal injury or death may occur if the motorcycle tips or falls. WARNING Inspect Steering and Front Axle 1. Elevate the front of the motorcycle until the front ...

101 MAINTENANCE Fuel System Check Fuel Hose, Rail, and Connections Inspect the fuel hoses for cracks or damage. Inspect the hose connection at the fuel pump and at the fuel rail for dampness or stains from leaking or dried fuel. Check Crankcase Ventilation Hose and Connections Remove the operators s...

102 MAINTENANCE Fuel System Fuel can damage painted surfaces and plastic parts. Wipe spilled fuel immediately from the motorcycle using a clean, dry, soft cloth. Caution 5. With the engine and exhaust cool, wrap a clean shop towel around the fuel line fitting (2) at the fuel rail. Disconnect it from...

2-4mm 103 MAINTENANCE Throttle Check Throttle Control Grip and Cable 1. Rotate the throttle control grip. It should rotate smoothly from its rest position to its completely open position and back again. It should return to its rest position quickly when released. 2. Throttle freeplay is the amount o...

104 MAINTENANCE Throttle Adjust Throttle Freeplay 1. Hold the adjuster nuts (1) and loosen the lock nuts (2) on both cables. 2. Turn the lock nuts away from the adjuster nuts as far as possible on both cables. 3. Turn both adjuster nuts toward the lock nuts as far as possible for maximum freeplay in...

105 MAINTENANCE Mechanical Clutch Check Clutch Lever and Cable 1. Squeeze the clutch lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. 2. Clutch lever freeplay is the amount of clutch lever movement from the re...

106 MAINTENANCE Mechanical Clutch Adjust Clutch Cable Freeplay 1. Remove the right side cover.2. Hold cable (1) and loosen the adjuster lock nut (2).3. Turn cable adjuster (3) while holding cable.4. Turn the cable adjuster in or out until the clutch lever freeplay (4) is 0.5-1.5 mm. 5. Tighten the a...

107 MAINTENANCE Hydraulic Clutch Check Hydraulic Clutch Fluid Check the hydraulic clutch fluid level.1. Position the motorcycle in an upright position on level ground. Turn the handlebars until the clutch fluid reservoir is level. 2. View the fluid level through the sight glass. The fluid should be ...

108 MAINTENANCE Hydraulic Clutch Add Hydraulic Clutch Fluid 1. Straddle the motorcycle and bring it to a vertical position. Turn the handlebars until the reservoir is horizontal.2. Wipe the area around the reservoir cover with a clean cloth.3. Wipe the clutch fluid container with a clean cloth.4. Re...

109 MAINTENANCE Clutch Lubricate Clutch Lever Mechanical Clutch 1. Remove right side cover. Loosen the adjuster lock nut (see page 106.)2. Turn the cable adjuster all the way in to provide maximum lever freeplay.3. Remove clutch lever pivot nut (1) and pivot screw (2). Disconnect the clutch cable fr...

110 MAINTENANCE Lubricate Control Cables The following cables used on the motorcycle require periodic lubrication for smooth operation and maximum service life: S Throttle Cables S Mechanical Clutch Cable 1. Loosen the adjuster of the cable to be lubricated, and disconnect one end of the cable. 2. L...

111 MAINTENANCE Brakes Check Front Brake Lever Movement Squeeze the front brake lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. You should feel a firm resistance in the lever within the first 3/4-inch (19 mm)...

112 MAINTENANCE Brakes Check Front Brake Fluid Level 1. Position the motorcycle on level ground with the front wheel straight forward. Do not use the side stand. Position the handlebars so that the brake fluid reservoir is level. 2. View the brake fluid through the sight glass. The fluid should be c...

113 MAINTENANCE Brakes Add Front Brake Fluid • Do not operate the front brake while its reservoir cover is removed. Fluid could overflow from the reservoir and cause air to enter the fluid system. Air in the brake fluid system could cause the brakes to malfunction. • Use only DOT 4 brake fluid from ...

114 MAINTENANCE Brakes Adjust Rear Brake Pedal Press and release the rear brake pedal. It should move freely and smoothly and should return to its rest position quickly when you release it. You should feel a firm resistance in the pedal within the first 3/8 inch (8 mm) of pedal travel.If the brake p...

115 MAINTENANCE Brakes Check Rear Brake Fluid Level 1. To check the rear brake fluid level, remove right side cover. Straddle the motorcycle and bring it to a vertical position. 2. View the brake fluid through the reservoir. The fluid should be clear and at a level between minimum (MIN) and maximum ...

116 MAINTENANCE Brakes Add Rear Brake Fluid 1. Bring the motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. 2. Remove the right side cover.3. Wipe the area around the reservoir cover with a clean cloth.4. Wipe the brake ...

117 MAINTENANCE Brakes Check Brake Pads Inspect front (1) and rear (2) brake pad thickness. Replace brake pads when wear lines (3) are no longer visible, or when pad thickness reaches 1.5 mm.The shielded pad must be installed on the non-piston side of the caliper. If the brake pads require replaceme...

118 MAINTENANCE Gear Shift Pedal Adjust Gear Shift Pedal Height 1. Loosen the gear shift linkage rod locknuts.2. Turn the linkage rod in or out as necessary.3. Tighten the linkage rod locknuts.4. Check the gear shift pedal height. Do not remove and reposition the shift arm on the shift shaft to adju...

119 MAINTENANCE Tires Check Tire Pressure Normal riding warms the tires and increases the tire air pressure. For an accurate reading, check the tire pressure before you ride. Adjust tire pressure as required for the total weight of your intended load. Tire Pressure Table HAMMER Up to 200 lbs (91 kg)...

120 MAINTENANCE Tires Check Tire Condition Inspect the tire sidewalls, road contact surface, and tread base for cuts, punctures, and cracking. Replace damaged tires immediately (see your VICTORY Service Manual or an authorized VICTORY dealer). Check Tread Depth Raised areas at the base of the tread,...

121 MAINTENANCE Check Wheels Inspect both wheels for cracks or damage. If you see wheel damage or cracks, contact an authorized VICTORY dealer to have the wheel(s) replaced. Do not operate the motorcycle if wheels are damaged or cracked. WARNING

122 MAINTENANCE Check or Replace Spark Plugs The spark plugs must be removed from the engine to inspect them. Spark plugs with bright white deposits, sooty black deposits, or with damaged insulators or electrodes can indicate engine problems. If these conditions exist, or if the condition of one plu...

123 MAINTENANCE Check or Replace Spark Plugs 4. Remove the spark plug from the cylinder head with a 5/8 inch spark plug socket. Both spark plugs should have the same light or medium tan color deposits on the insulator around the electrode tip. The spark plug electrode tip and bridge should have shar...

124 MAINTENANCE Check Engine Compression An accurate periodic engine compression check documents engine wear and condition. For engine compression check procedures and special tools required, see the VICTORY Service Manual or contact an authorized VICTORY dealer. Check Exhaust System Check the exhau...

125 MAINTENANCE Seat Removal and Installation The seat mounting screws are located under the three cowl grommets at the rear of the seat and are accessed from the top after removing the seat cowl. Always make sure the seats are securely fastened before riding the motorcycle. A loose seat could cause...

126 MAINTENANCE Battery The battery contains sulfuric acid, which can cause severe burns. Do not allow sulfuric acid to contact skin, eyes, or clothing.Antidotes: • External: Flush with water. • Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten eggs, or vegetabl...

127 MAINTENANCE Battery Battery Removal 1. Remove the seat (page 125) and left side cover.2. Remove battery cover retaining nuts, and remove the cover.3. Disconnect the negative ( - ) battery cables (black cables with ends exposed) first.4. Disconnect the positive ( + ) cables (cable ends are covere...

128 MAINTENANCE Battery Battery Charging The battery may contain explosive gases. • Keep sparks, cigarettes, or any flame away from the battery. • Shield eyes and protect skin and clothing when handling or working near the battery. • Make sure ventilation is adequate when charging or using the batte...

129 MAINTENANCE Battery Battery Installation 1. Before installing the battery, make sure it’s fully charged and clean.2. Slide the battery into position in the battery tray with positive (+) terminal to rear of motorcycle.3. Connect the positive ( + ) battery cables, tighten securely and install the...

130 MAINTENANCE Fuses Use only recommended amperage fuses to avoid damage to the electrical system. Caution 1. Remove the right side cover. Release the fuse box from the bracket by lifting the tab (1) and sliding the fuse box rearward (see diagram below right.) 2. Release the tabs on each side of th...

131 MAINTENANCE Headlamp Adjustment The headlamp should shine straight ahead of the motorcycle. The top of headlamp high beam should be just below the center of the lamp at a distance of 25 feet (7.62 m). The low beam pattern spreads farther right of center than the high beam (U.S. & Canada). 1....

132 MAINTENANCE Sidestand Straddle the motorcycle and bring it to a vertical position. Move the sidestand to its stored (up) position, then to its fully extended (down) position, and back again. It should move smoothly and quietly. When the sidestand is in its stored position, the sidestand return s...

133 MAINTENANCE Sidestand Sidestand Lubrication 1. Bring the motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. 2. Move the sidestand to its stored (up) position. Wear face protection. The sidestand return spring is unde...

134 MAINTENANCE Check Fasteners Visually inspect the entire motorcycle chassis and engine for loose, damaged, or missing fasteners. Tighten loose fasteners to the proper torque (see the Specifications section of the Owner’s Manual , or the VICTORY Service Manual ). Replace stripped, damaged, or brok...

136 CLEANING This section explains how to properly clean the various parts of your VICTORY motorcycle to keep it in good working order and appearance. General Cleaning Clean your motorcycle regularly to protect it from corrosion and to keep it looking new. As you clean your motorcycle you perform a ...

137 CLEANING Washing and Drying the Motorcycle Before washing the motorcycle, always allow the engine to cool for at least 30 minutes. Do not spray water on a hot engine. Make sure the exhaust pipes have cooled. Cover each exhaust pipe opening with a plastic bag and attach the bag to the pipe with a...

138 CLEANING Washing and Drying the Motorcycle Use as little water as possible when washing near the air cleaner or the exhaust pipe openings. An excessively wet air cleaner, or water in the exhaust pipes, may cause the engine to start and run poorly. Dry these components thoroughly before using the...

139 CLEANING Waxing, Polishing and Applying Protectants (Items Other Than Windshields and Leather Saddlebags) After washing and drying the motorcycle, you can help extend the life and appearance of its components by waxing painted surfaces, polishing chrome surfaces, and applying a protectant to exp...

140 CLEANING Windshield Care If your motorcycle is equipped with an optional windshield:Wash the windshield using a soft cloth or sponge soaked in a solution of mild detergent and warm water, applying minimal pressure as you wash. Let the detergent do the cleaning, not the pressure you apply. Excess...

141 CLEANING Leather Saddlebag Care If your motorcycle is equipped with optional leather saddlebags:Natural leather has “character.” Each piece used in the construction of these saddlebags is unique, and will settle into its own distinct form over time and miles. Mature leather is one-of-a-kind, and...

142 STORAGE If you will not operate the motorcycle for several months, such as during the winter, store the motorcycle to prevent damage to the fuel system and the battery and to protect components from corrosion or deterioration. During storage you might use products that are potentially hazardous;...

143 STORAGE Fuel Stabilizer 1. Using a mixture of fuel and the recommended amount of VICTORY Premium Carbon Clean Plus or other gasoline stabilizer, fill the fuel tank only to the top of the filler insert. 2. Ride the motorcycle or start and run the engine for 15 minutes in a well ventilated area to...

144 STORAGE Tire Inflation Inflate the tires to normal pressure (see page 119). Battery Care 1. Remove the battery (see page 127).2. To clean oxidation from the battery posts and cable connectors, use a wire brush. Wash the posts and cable connectors with a solution of 1 part baking soda to 16 parts...

145 STORAGE Removal from Storage 1. Remove the cover and unlock the front forks (if locked with accessory lock). 2. Check the tire pressure (page 119) and inflate the tires if necessary. 3. Reinstall the battery (see page 129).4. Wash and dry the entire motorcycle (see page 137). 5. Prior to startin...

146 WARRANTIES Motorcycle Noise Regulation Tampering with noise control systems is prohibited. Federal law prohibits the following acts or causing thereof: S The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of...

147 WARRANTIES Emissions Control System Warranty VICTORY Motorcycles, Polaris Sales Inc. - Emission Control System Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and VICTORY Motorcycle Division, Polaris Sales Inc. (hereinafter VICTORY) are pleased to expla...

148 WARRANTIES Owner’s Warranty Responsibilities As the motorcycle owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. VICTORY recommends that you retain all receipts covering maintenance on your motorcycle, but VICTORY cannot deny warranty solel...

151 WARRANTIES III. Limited Liability A. The liability of VICTORY under this Emission Control System Warranty is limited solely to the remedying of defects in material orworkmanship by an authorized VICTORY motorcycle dealer at its place of business during customary business hours. This warranty doe...

152 WARRANTIES IV. Legal Rights THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARYFROM STATE TO STATE. V. This Warranty Is In Addition To The VICTORY Limited Motorcycle Warranty. VI. Additional Information. Any replacement part that is equivalent in performa...

153 WARRANTIES VICTORY Motorcycle Warranty Policy Limited Warranty VICTORY Motorcycle Division, Polaris Sales Inc., P.O. Box 47700, Medina, Minnesota 55340-9960, gives a ONE YEAR LIMITED WARRANTY on all components of the VICTORY Motorcycle against defects in material or workmanship. This warranty co...

154 WARRANTIES Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies The warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This warranty also ...

156 SPECIFICATIONS Model Year 2008 HAMMER Dimensions Overall Length 92.7 in (235.5 cm) Overall Width 38.75 in. (98.4cm) Overall Height 47.25 in (120.0 cm) Seat Height 26.35 in (67.0 cm) Wheelbase 65.7 in (166.9 cm) Ground Clearance 5.8 in (14.8 cm) Rake/Trail 32.9 ° / 5.57 in. (14.2 cm) Weight Dry W...

160 SPECIFICATIONS Fuel Specifications Use only unleaded gasoline, 92 pump octane minimum.DO NOT USE E85 GASOLINE OR GASOLINE CONTAINING METHANOL.Using E85 gasoline or gasoline/methanol blends can result in poor starting and driveability, and may damage critical fuel system components.Gasoline conta...

161 IDENTIFICATION NUMBERS Record important numbers below. Vehicle Identification Number: ________________________________________ (Located on right side of steering head, see page 33) Engine Identification Number: ________________________________________ (Located on crankcase to right of oil filter...

162 INDEX A Accelerating 70 . . . . . . . . . . . . . . . . . . . . Accessory, Battery Charger 128 . . . . . . . . Accessory Selection and Installation 18 . . Adjustment Clutch Lever Freeplay 106 . . . . . . . Drive Belt Tension 90 . . . . . . . . . Gear Shift Pedal Height 118 . . . . . Headlamp Bea...