Polaris 2001 Victory Standard Cruiser- Manuals

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1 UNDERSTANDING WARNINGS WARNINGS identify special instructions or procedures which, if not correctly followed, could result in severe injury, or death. Read and follow all WARNINGS in this manual care- fully. The following precautionary signal words are used throughout this manual to convey the fol...

2 SAFETY INFORMATION Understand and follow the safety measures listed in this sec- tion. Failure to do so can result in serious injury or death. Please read this manual carefully and completely before oper- ating this motorcycle. Do not attempt to operate this motorcycle until you have famil- iarize...

4 SAFETY INFORMATION Many motorcycle accidents are caused by operator error, such as excessive speed. D Always obey posted speed limits. D Riding this motorcycle at speeds in excess of the posted speed limit increases your chances of losing control of the motorcycle. D Reduce your speed if condition...

5 SAFETY INFORMATION Protective Apparel Always wear a D.O.T. or SNELL approved helmet. Always use a face shield or goggles to protect your eyes. Im- paired vision can contribute to accidents. Always wear heavy boots, long sleeved jacket, gloves, and trousers to reduce the severity of lacerations, ab...

6 SAFETY INFORMATION Accessories Adding accessories to the Victory Motorcycle can affect its stability, handling characteristics, and safe operating speed. Genuine Victory accessories are specifically designed for Victo- ry motorcycles and have been tested for fit, function and safety. You should us...

7 SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Refer to the specification page 81 to determine the load limit for your motor- cycle. Accessory and cargo weight should be kept as low and close to the center of gr...

8 SAFETY INFORMATION Do not install accessories or carry cargo that changes the de- sign parameters of the machine. After installing accessories or cargo, carefully inspect the machine to determine if: D Ground clearance has been reduced D Cornering clearance has been reduced. D Suspension travel ha...

10 SAFETY INFORMATION Fuel Gasoline is extremely flammable and explosive under certain conditions. D Always stop the engine and refuel outdoors or in a well ventilated area. D Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored. D ...

11 SAFETY INFORMATION Parking NOTE: When leaving the machine unattended make sure to re- move the ignition key and lock the steering lock. The engine and exhaust pipes may be hot. Park the machine in an area where children aren’t likely to touch these hot areas. The machine may fall over if parked o...

12 SAFETY INFORMATION Important Labels Your vehicle has a number of labels. Please read and understand them before riding your motorcycle. Some are identical on all mod- els. Those indicated by a * differ slightly between models. Additional accessories can reduce stability and safe operating speed. ...

13 SAFETY INFORMATION Important Labels Your vehicle has a number of labels. Please read and understand them before riding your motorcycle. Some are identical on all mod- els. Those indicated by a * differ slightly between models. 2* VEHICLE EMISSION CONTROL INFORMATION ENGINE DISPLACEMENT: 1507cc EN...

15 SAFETY INFORMATION Important Labels Your vehicle has a number of labels. Please read and understand them before riding your motorcycle. Some are identical on all mod- els. Those indicated by a * differ slightly between models. R PATENT NOTICE Mfd by Victory Motorcycle Division, Polaris Industries...

16 SAFETY INFORMATION Label Location 1. Tire Information (located on RH lower swing arm)2. Vehicle Emission (located on LH lower swingarm)3. VIN Decal (located on Steer Head)4. Saddlebag Warning (located on Deluxe Cruiser)5. Patent Decal6. Fuse Box Layout (Located in fusebox under right--hand side c...

17 VEHICLE DESCRIPTION Left Side of Machine NOTE: The machine shown below is a SportCruiser t . The com- ponents listed are located in the same place on all the bikes unless stated otherwise. 1. Left Turn Signal2. Headlamp3. Spark Plugs4. Passenger Seat5. Tail/Brake Lamp6. Seat Latch (key)7. Passeng...

18 VEHICLE DESCRIPTION Right Side of Machine NOTE: The machine shown below is a SportCruiser t . The com- ponents listed are located in the same place on all the bikes unless stated otherwise. 1. Right Turn Signal2. Right Side Cover3. Rear View Mirrors4. Rear Brake Reservoir (Standard Cruiser, Delux...

19 VEHICLE DESCRIPTION Top View of Machine 1 2 3 4 5 6 7 8 9 10 11 1. Speedometer2. Fuel Cap3. Right Handlebar Control4. Left Handlebar Control5. Clutch Lever6. Front Brake Lever7. Throttle Cables8. Clutch Cable9. Front Brake Fluid Reservoir10. Tachometer11. Throttle Control (twist grip)

20 CONTROL PARTS AND FUNCTIONS Main Switch Controls The main switch is located underneath the gas tank on the left--hand side. It controls the ignition and lighting systems. Its op- eration is described below: ON: Electrical circuits are switched on, and the headlight, meter light, tail- light and f...

22 CONTROL PARTS AND FUNCTIONS Left Handlebar Controls 1. Dimmer and passing light switch is pushed up for the high beam, middle position is low beam and bottom position is momen- tary passing beam. 2. Turn signal switch is pushed to the right to signal a right--hand turn and pushed to the left to s...

23 CONTROL PARTS AND FUNCTIONS Right Handlebar Controls 1. Starter switch cranks the starter motor when pushed.2. Engine Stop Switch is a safety device for use in an emergency such as when the motorcycle overturns or if trouble oc- curs in the throttle sys- tem. To start the engine, the switch must ...

24 CONTROL PARTS AND FUNCTIONS Indicator Lights 1. Turn Indica- tor Light - flashes when the turn switch is moved to the left or right. NOTE: A failed turn signal bulb will cause the turn signal indi- cator to flash at a high rate of speed (i.e. greater than twice the normal frequency). If this is o...

25 CONTROL PARTS AND FUNCTIONS Clutch Lever This machine is equipped with a manually actuated clutch. The clutch lever (1) is located on the left handlebar. Pull the lever completely to the handle- bars to disengage the clutch, and release the le- ver to engage the clutch. The lever should be pulled...

26 CONTROL PARTS AND FUNCTIONS Front Brake Lever The front brake lever (1) is located on the right han- dlebar. Pull it toward the handlebar to apply the front brake. Rear Brake Pedal The rear brake pedal (2) is located on the right side of the motorcycle. Press down on the brake pedal to apply the ...

27 CONTROL PARTS AND FUNCTIONS Steering Lock There is a steering lock (3) located on the right side of the steering head. To lock the steering, turn the handlebars all the way to the left. Open the steering lock cover, push the key inward and turn it 1/8 turn counterclock- wise. Remove the key from ...

28 CONTROL PARTS AND FUNCTIONS Seat - SportCruiser t The seat lock (1) is located behind the seat on the left side. To un- lock the seat: 1. Insert the key and turn it counterclockwise. 2. Lift and remove the seat. NOTE: Make certain the seat is securely locked. 1 Never ride with a helmet in the hel...

32 PRE-RIDE INSPECTION Engine Oil The engine lubrication oil is Victory 20W-40 semi-synthetic oil. It is specially formulated for lubrication and cooling attributes for Vic- tory engines. Make certain the engine oil is at the specified level. Fill with oil as directed on pages 49 and 50. Running wit...

33 PRE-RIDE INSPECTION Front and Rear Brakes Before riding, check the levels of the brake fluid and add if neces- sary.Low brake fluid levels may let air enter the brake system, possibly creating poor or non-existent braking leading to an accident caus- ing serious injury or death. Turn to page 54 f...

34 PRE-RIDE INSPECTION Brake Fluid Level / Leakage A - View of RH handlebar from front (1 - front brake lever) B - Operators view of RH Han- dlebarCheck the brake fluid in both the front master cylinder reservoir (2) and the rear brake fluid reser- voir (4).Brake fluid must be visible in the window ...

37 PRE-RIDE INSPECTION Tire Inspection A tire inspection should be performed before operat- ing the motorcycle. If a tire tread shows crosswise lines (minimum thread depth), if the tire has a for- eign object, or if the side- wall is cracked, contact a Victory dealer and have the tire replaced. Usin...

38 PRE-RIDE INSPECTION TIRE PRESSURE CHART Cold Tire Pressures SportCruiser t Up to 200 lbs (91 kg) Front 36 psi (250 kpa) Rear 38 psi (265 kpa) Up to maximum weight ca- it f 474 lb (215 k ) Front 36 psi (250 kpa) pacity of 474 lbs (215 kg) Rear 42 psi (290 kpa) Cold Tire Pressures Standard Cruiser ...

39 OPERATION Safety Precautions This motorcycle was produced with the designated tires as origi- nal equipment. The testing that was done to ensure stability and superior handling included these tires. The use of other tires may cause instability. Failure to use Victory original equip- ment tires co...

40 OPERATION Starting and Warming up a Cold Engine This motorcycle is equipped with a starter interlock system. The engine can be started only under the following conditions: D The transmission is in neutral. D The transmission is in gear and the clutch disengaged If the fuel indicator light comes o...

41 OPERATION Engine Break-in There no more important time in the life of your motorcycle than the period between zero and 500 miles (830 km). Because the engine is brand new, you must not put an excessive load on it for the first 500 miles (830 km). The various parts in the engine wear and pol- ish ...

42 OPERATION Shifting The transmission lets you control the amount of power you have available at a given speed for starting, accelerating, climbing hills, etc. The use of the shift pedal is shown in the illustration on page 25. Inadequate lubrication may damage the transmission.Do not coast for lon...

43 OPERATION To Start Riding 1. Pull the clutch lever to disengage the clutch. 2. Shift into first gear. The neutral indicator light should go out. 3. Open the throttle gradually, and at the same time, release the clutch lever slowly. 4. At the recommended shift point as shown in the table on page 4...

44 OPERATION Deceleration 1. Apply both the front and rear brakes at the same time to slow the motorcycle. 2. When the motorcycle reaches 10 mi/hr (16 km/hr), shift into first gear. Anytime the engine is about to stall or runs very roughly, pull the clutch and use the brakes to stop. Recommended Acc...

45 MAINTENANCE Periodic Maintenance Periodic inspection, adjustment, and lubrication will keep your mo- torcycle in the safest and most efficient condition possible. Some important points of motorcycle inspection, adjustment, and lu- brication are explained in the following pages. Proper periodic ma...

46 MAINTENANCE Periodic Maintenance Chart ITEM PROCEDURE Initial Odometer readings I = Inspect L = Lubri- cateR = Replace T = Torque 500 miles or 1 month 2,500 miles or 6 month s 5,000 miles or 12 month s 7,500 miles or 18 month s 10,000 miles or 24 month s 12,500 miles or 30 month s Valve Clear- an...

48 MAINTENANCE Spark Plug Inspection Specified Spark Plug RA8GHC Champion Spark Plug Gap (1) 0.040 ″ (1.0 mm) Tightening Torque 12 - 14 ft. lbs. The condition of the spark plugs can often times indi- cate abnormal engine conditions. They are im- portant engine compo- nents and are easy to check. Ref...

49 MAINTENANCE Always measure the electrode gap (1) with a wire type thickness gauge before installing new or used spark plugs in your engine. If necessary, adjust the electrode gap to the specifications found on page 48. Before installing the spark plugs, clean the gasket surface. Ensure that the s...

50 MAINTENANCE Engine Oil and Oil Filter Replacement An oil filter wrench is re- quired when replacing the oil filter. Take your ma- chine to a Victory dealer or refer to the service manu- al when replacing the oil filter. 1. Warm up the engine for several minutes. 2. Stop the engine. Se- curely sup...

53 MAINTENANCE Brake System A soft or spongy feeling in the brake lever or pedal can indicate the presence of air in the brake system. This air must be removed by bleeding the brake system before the motorcycle is operated. Air in the system will cause greatly diminished braking capability and can r...

54 MAINTENANCE Fluid Level Inspection Refer to page 18 for location of rear brake reservoir (2). Observe the following precautions: D When checking the level of the brake fluids, make sure the master cylinder is level. It may be necessary to move the handlebars or stand the motorcycle upright. D Use...

55 MAINTENANCE Front Brake Pad Inspection Three wear indicator grooves (1) are pro- vided on each front brake pad. These indi- cators allow for a visual indication of brake pad wear without disassem- bly of the caliper (2). Inspect the grooves. If they have almost dis- appeared, have a Vic- tory dea...

56 MAINTENANCE Clutch Inspection Make certain the clutch is working properly.Operate the clutch a few times and check for smooth operation and proper free-play (.080 ″ /2mm) (1). If the free-play is incor- rect, loosen the lock nut (A) and turn the adjust- ment sleeve (B) until free-play is correct....

57 MAINTENANCE Lubrication Points - SportCruiser t Shown NOTE: Steering head bearings should only be lubricated by a Vic- tory Technician. The lubrication points for the Standard and De- luxe cruisers are in the same location as the SportCruiser t . NOTE: Pure Moly Lube Polaris starter grease should...

58 MAINTENANCE Sidestand Pivot 1. Support the motorcycle in an upright position. 2. Inspect the sidestand spring for damage or loss of tension. 3. Inspect the sidestand for smooth move- ment. Lubricate if necessary. 4. Inspect the sidestand pivot bolt nut for proper torque (36 ft. lbs. - 5.0 kg-m))....

59 MAINTENANCE Front Fork Inspection Oil Leak Check Check for oil leakage. If any leakage is detected, take the machine to a Vic- tory dealer for repairs. Operation Check Place the machine on a level place. Hold the ma- chine in an upright posi- tion and apply the front brake. Push down hard on the ...

60 MAINTENANCE Rear Wheel Alignment Inspection & Adjustment It is recommended that your Victory dealer perform all rear wheel alignment inspections and adjustments. Do not operate a motorcycle with faulty suspension. Loose, damaged, worn or improperly adjusted suspension parts im- pair vehicle s...

61 MAINTENANCE Fuse Replacement The fuses are located on the right side of the motorcycle under the right body side cover.1. To access the fuses, remove seat.2. Remove the right-hand side cover by pulling out on the bottom of the side cover and lifting up. 3. Push back the tabs on each side of the f...

62 MAINTENANCE Fuse Box Diagram Do not use fuses of a higher amperage rating than what is specified.If the correctly rated fuse continues to blow, something is wrong and needs to be corrected. Substituting a higher am- perage fuse can lead to extensive electrical system damage and possibly a fire. I...

63 MAINTENANCE Headlight Adjustment 1. First inspect tire pressures. Correct if necessary.2. Select a level area with low lighting and enough room to place the motorcycle’s front tire 25 feet from the wall or temporary screen. 3. Measure from the center of the headlight to the floor. Draw a horizont...

64 MAINTENANCE Drivebelt Inspection NOTE: It is recommended that your Victory dealer inspect the drive belt annually.1. Periodically inspect the drive belt for cuts, excessive wear, foreign substance (oil, etc.), missing teeth, delamination of the outer belt covering, or any unusual damage. 2. If an...

10 Lb Mark O-Ring Belt Tension Gauge 65 MAINTENANCE Drive Belt Tension Inspection 1. Secure the mo- torcycle in an upright position. 2. Place a tape measure or rul- er next to the belt in the loca- tion shown. 3. Place the O-ring on the 10 lb. mark of the belt tension gauge. 4. Determine the center ...

66 MAINTENANCE Spring Pre-Load Adjustment The rear shock pre-load adjustment should be set to insure the motorcycle has the correct amount of suspension travel and ground clearance. NOTE: Two or three people will be required to make this adjustment. 1. Remove the motorcycle from its sidestand and ba...

67 MAINTENANCE Spring Pre-Load Adjustment (cont.) 5. Subtract the second measurement from the first. The resulting number is called “sag,” and should be between 0.5 and 1.0 inches. If it’s not, the pre-load must be adjusted. 6. After adjusting your spring pre-load ring, repeat the measurement proced...

68 MAINTENANCE Ride Height Adjustment - SportCruiser t Only NOTE: If you are not familiar with safe service and adjustment pro- cedures, have this adjustment performed by an authorized Victory dealer. A - Production Clevis Setting B - Alternate Clevis Setting To raise the ride height, use the follow...

70 BATTERY Battery This motorcycle is equipped with a maintenance free battery and is located under the left frame cover. It is not necessary to check the electrolyte or add distilled water to the battery. If the battery discharges, see your Victory dealer. Battery electrolyte is poisonous. It conta...

71 BATTERY Battery Connections Battery terminals and connections should be kept free of corro- sion.If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean rags. Coa...

Mode Switch Set Switch 72 MULTI-FUNCTION DISPLAY MFD Functions 1. Odometer2. Trip Odometer3. Clock4. Backlight dimming5. Hi-Beam Dimming6. Fuel Level7. Voltmeter8. Check Engine MODE SWITCH - Toggles all Multi-LCD display functions except “Check Engine.” The indicator scrolls from left to right, disp...

74 MULTI-FUNCTION DISPLAY H IG H BEAM D IM M E R OD OM E TE R ME TR IC / EN G LI S H R ESET TR IP OD OM E TE R TR IP OD OM E TE R CL O C K SET 3 S ec SET 3 S ec SET 3 S ec DE FA UL T B A C K LIG HT ING FL ASH IN G HO URS DIG IT IN C R EASE VA LU E CHA NG E DIM M E R VA LUE CHA NG E DIM M E R VA LUE ...

75 TROUBLESHOOTING Troubleshooting Victory motorcycles receive a rigorous inspection before shipment from the factory. However, trouble may occur during operation.Any problem in the fuel, combustion, or ignition systems can cause hard starting and loss of power. If your motorcycle requires repair, t...

76 CLEANING AND STORAGE Cleaning Complete and thorough cleaning of your Victory motorcycle will ac- complish many things such as: D Extend the useful life of many components. D As a part of the cleaning process you will also be performing a complete and thorough visual inspection that may reveal ite...

77 CLEANING AND STORAGE Cleaning (cont.) Once the bulk of the dirt has been rinsed off, wash all surfaces with warm water and a mild detergent. Rinse the motorcycle off immediately with clean, low pressure wa- ter and dry the surfaces with a chamois cloth or clean soft absor- bent cloth. Repetitive ...

79 IDENTIFICATION Identification Numbers Record Record the following information in the spaces provided to help you when ordering parts or in the event that your machine is stolen. Key Identification Number The key identification number is stamped on the key tag. You will need this information in th...

81 SPECIFICATIONS Standard Cruiser SportCruiser t Deluxe Cruiser Oil Capacity (Quarts) 6 6 6 Fuel Capacity (U.S. gallons) 5 5 5 Wheelbase (inches) 63.3 63.6 63.3 Seat Height (inches) 28 28.5 28 C A Footpeg Height (inches) 10.2 11.4 10.2 A P A C Front Wheel Travel (inches) 5.1 5.1 5.1 C I T Rear Whee...

85 REPORTING OF SAFETY DEFECTS Reporting Safety Defects NHTSA (National Highway Traffic Safety Administration) info. If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately in- form the National Highway Traffic Safety Administrat...

86 CONSUMER INFORMATION Motorcycle Noise Regulation Tampering Warning: Motorcycle Noise Regulations Tampering with Noise Control systems Prohibited. Federal law prohibits the following acts or causing thereof: D The removal or rendering inoperative by any person other than for purposes of maintenanc...

87 CONSUMER INFORMATION Maintenance Record Copies of repair orders and/or receipts for parts and/or service work you purchase is required to document that maintenance has been completed in accordance with the manufacturer’s warranty policy and Federal/State emission’s Warranty policies. The follow- ...

88 EMISSIONS CONTROL SYSTEM WARRANTY Victory Motorcycles, Polaris Sales Inc. - Emission Control System Warranty Statement Your Warranty Rights and Obligations The California air resources board and Victory Motorcycle Divi- sion, Polaris Sales Inc. (hereinafter Victory) are pleased to explain the emi...

89 EMISSIONS CONTROL SYSTEM WARRANTY OWNER’S WARRANTY RESPONSIBILITIES As the motorcycle owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Victory recommends that you retain all receipts covering maintenance on your motorcycle, but Victory cann...

90 EMISSIONS CONTROL SYSTEM WARRANTY is free from defects in material and workmanship which cause such motorcycle to fail to conform with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for a period of use, depending on the engine dis...

91 EMISSIONS CONTROL SYSTEM WARRANTY In the State of California only, Emission Control System emer- gency repairs, as provided for in the California Administrative Code, may be performed by other than an authorized Victory dealer. An emergency situation occurs when an authorized Victory dealers is n...

92 EMISSIONS CONTROL SYSTEM WARRANTY III. LIMITED LIABILITY A. The liability of Victory under this Emission Control System Warranty is limited solely to the remedying of defects in ma- terial or workmanship by an authorized Victory motorcycle dealer at its place of business during customary business...

93 EMISSIONS CONTROL SYSTEM WARRANTY V. THIS WARRANTY IS IN ADDITION TO THE VICTORY LIM- ITED MOTORCYCLE WARRANTY. VI. ADDITIONAL INFORMATION . Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. However, Victory is not ...

94 NOISE EMISSION WARRANTY Victory Motorcycle Division warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise stan- dards. This warranty extends to the first person who buys this ex- haust system for purposes other than resale, and to all subsequent buyer...

95 VICTORY MOTORCYCLE WARRANTY POLICY LIMITED WARRANTY Victory Motorcycle Division, Polaris Sales Inc., P.O. Box 47700, Hamel, Minnesota 55340-9960, gives a ONE YEAR LIMITED WARRANTY on all components of the Victory Motorcycle against defects in material or workmanship. This warranty covers the part...

97 VICTORY MOTORCYCLE WARRANTY POLICY ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. VICTORY MOTORCYCLES DIVISION OF POLARIS SALES INC. FURTHER DISCLAI...

98 INDEX Air Filter 53 . . . . . . . . . . . . . . . . . . Backlight Dimming 74 . . . . . . . . . Battery 71-72 . . . . . . . . . . . . . . . . Battery Connections 72 . . . . . . . Battery Storage 72 . . . . . . . . . . . Brake Fluid Level 35 . . . . . . . . . . Brake Pad Replacement 56 . . . Brake ...