Polaris 2000 Victory Special Edition- Manuals

CONTENTS UNDERSTANDING WARNINGS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY INFORMATION 2-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VEHICLE DESCRIPTION 12-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL PARTS AND FUNCTIONS 15-22 . ...

1 UNDERSTANDING WARNINGS SAFETY ALERT The following precautionary signal words are used throughout this manual to con- vey the following messages: This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Your safety i...

2 SAFETY INFORMATION WARNING: Please read this manual carefully and completely before operating this motorcycle. Do not attempt to operate this motorcycle until you have familiarized yourself with the controls and operating features. Do not attempt to operate this motorcycle until you have been trai...

3 SAFETY INFORMATION SAFE RIDING WARNING: The safe use and operation of motorcycles is dependent on proper riding techniques. Every operator needs to know the following items before riding any motorcycle. D Obtain complete instructions from a knowledgeable source on all aspects of motorcycle operati...

4 SAFETY INFORMATION D Always signal before turning or changing lanes. Don’t take it for granted that oth- er motorist have seen you. Check your mirrors and turn your head before changing lanes. WARNING: The operator and the passenger are integral parts of the han- dling characteristics of a motorcy...

5 SAFETY INFORMATION Loading WARNING: The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 379 lbs. WARNING: Accessory and cargo weight should be kept as low and close to the center of gravity of the machine as possible. Distribute the weight e...

6 SAFETY INFORMATION SAFE OPERATING RULES Before operating your new motorcycle it is your responsibility to read and follow operating and maintenance instructions in this manual. Follow these basic rules for your personal safety. D Know and respect the rules of the road. Read and observe the Motorcy...

7 SAFETY INFORMATION Fuel WARNING Gasoline is extremely flammable and explosive under certain conditions. Always stop the engine and refuel outdoors or in a well ventilated area. Do not smoke or allow open flames or sparks in or near the area where re-fueling is performed or where gasoline is stored...

8 SAFETY INFORMATION Parking NOTE: When leaving the machine unattended make sure to remove the ignition key and lock the steering lock. WARNING: The engine and exhaust pipes may be hot. Park the machine in an area where children aren’t likely to touch these hot areas. WARNING: The machine may fall o...

9 SAFETY INFORMATION Important Labels Your vehicle has a number of warning labels. Please read and understand them before riding your motorcycle. TIRE INFORMATION READ OWNER’S MANUAL Cold Tire Pressures: Up to 200 lbs (90 kg) Load Up to Maximum Load CapacityMaximum Load Capacity: 379 lbs (172 kg) Fr...

10 SAFETY INFORMATION Important Labels Your vehicle has a number of warning labels. Please read and understand them before riding your motorcycle. VEHICLE EMISSION CONTROL INFORMATION ENGINE DISPLACEMENT: 1507cc ENGINE FAMILY: XVMCC01.5V92 THIS VEHICLE CONFORMS TO US EPA REGULATIONS APPLICABLE TO 19...

12 VEHICLE DESCRIPTION Left Side of Machine 1 2 3 4 5 6 7 8 9 10 11 13 1 12 1. Left Turn Signal2. Headlamp3. Spark Plugs4. Passenger Seat5. Tail/Brake Lamp6. Seat Latch (key)7. Passenger Foot Rest8. Oil Filter9. Operator Foot Rest 10. Shift Lever 11. Oil Cooler 12. Rear Brake Reservoir (general loca...

13 VEHICLE DESCRIPTION Right Side of Machine 1 2 3 4 5 6 7 8 1 1. Right Turn Signal2. Right Side Cover3. Rear View Mirrors4. Rear Brake Pedal5. Operator Foot Rest6. Passenger Foot Rest7. Exhaust Mufflers8. Drive Belt Guard

14 VEHICLE DESCRIPTION Top View of Machine 1 2 3 4 6 7 8 9 10 5 11 1. Speedometer2. Fuel Cap3. Right Handlebar Control4. Left Handlebar Control5. Clutch Lever6. Front Brake Lever7. Throttle Cables8. Clutch Cable9. Front Brake Fluid Reservoir Level Indicator10. Tachometer11. Throttle Control (twist g...

15 CONTROL PARTS AND FUNCTIONS Main Switch Controls The main switch (1) is located underneath the gas tank on the left-- hand side. It controls the ignition and lighting systems. Its operation is described below:ON: Electrical circuits are switched on, and the headlight, meter light, taillight and f...

16 CONTROL PARTS AND FUNCTIONS Left Handlebar Controls 1. Dimmer and passing light switch is pushed up for the high beam, middle position is low beam and bottom position is mo- mentary passing beam.2. Turn signal switch is pushed to the right to signal a right hand turn and pushed to the left to sig...

17 CONTROL PARTS AND FUNCTIONS Right Handlebar Controls 1. Starter switch cranks the starter motor when pushed.2. Engine Stop Switch is a safety device for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system. To start the engine, the switch must be m...

18 CONTROL PARTS AND FUNCTIONS Indicator Lights 1. Turn Indicator Light - flashes when the turn switch is moved to the left or right. NOTE: A failed turn signal bulb will cause the turn signal indicator to flash at a high rate of speed (i.e. greater than twice the normal frequency). If this is obser...

19 CONTROL PARTS AND FUNCTIONS Clutch Lever This machine is equipped with a manually actuated clutch. The clutch lever (1) is located on the left handlebar. Pull the lever completely to the handlebars to disengage the clutch, and re- lease the lever to engage the clutch. The lever should be pulled i...

20 CONTROL PARTS AND FUNCTIONS Front Brake Lever The front brake lever (1) is lo- cated on the right handlebar. Pull it toward the handlebar to apply the front brake. WARNING: The front brake on this motorcycle is very powerful and can stop the front wheel rotation causing a skid, which can lead to ...

21 CONTROL PARTS AND FUNCTIONS Steering Lock There is a steering lock (1) lo- cated on the right side of the steering head. To lock the steer- ing, turn the handlebars all the way to the left. Open the steer- ing lock cover, push the key in- ward and turn it 1/8 turn counter- clockwise. Remove the k...

22 CONTROL PARTS AND FUNCTIONS Seat The seat lock (1) is located behind the seat on the left side. Take the following steps to unlock the seat: 1. Insert the key and turn it coun- terclockwise. 2. Lift and remove the seat. 3. To lock the seat, insert the lobe on the front of the seat into the holder...

24 PRE-RIDE INSPECTION Fuel Cap Make sure there is sufficient fuel in the fuel tank. Grasp the fuel cap (1) and turn it counter-clockwise to remove it. To install the fuel cap, place the fuel cap in position and turn it clockwise until it ratchets. Do not turn the fuel cap counter- clockwise to alig...

25 PRE-RIDE INSPECTION Engine Oil The engine lubrication oil is Victory 20W-40 semi-synthetic oil. It is specially formulated for the Victory engine for lubrication and cooling attributes. Make certain the engine oil is at the specified level. Fill with oil as necessary. Refer to page 37 for proper ...

29 OPERATION WARNING: D This motorcycle was produced with the designated tires as original equipment. The testing that was done to ensure stability and superior handling included these tires. The use of other tires may cause instability. Failure to use Victory original equipment tires could result i...

30 OPERATION 5. The fast idle lever may be returned to the rest position as soon as the engine has warmed sufficiently so it will idle smoothly. NOTE: If the engine fails to start, release the start switch, wait a few seconds, then try again. Each attempt should be as short as possible to preserve t...

31 OPERATION Deceleration 1. Apply both the front and the rear brakes at the same time in a coordinated man- ner to slow the motorcycle. 2. When the motorcycle reaches 10 mi/hr (16 km/hr), shift into first gear. Anytime the engine is about to stall or runs very roughly, pull the clutch and use the b...

33 MAINTENANCE Periodic Maintenance Periodic inspection, adjustment, and lubrication will keep your motorcycle in the safest and most efficient condition possible. Safety is an obligation of the motor- cycle operator and owner. Some important points of motorcycle inspection, adjust- ment, and lubric...

34 MAINTENANCE Periodic Maintenance Chart ITEM PROCEDURE Initial Odometer readings I = Inspect L = Lubricate R = Replace T = Torque 500 miles or 1 month 2,500 miles or 6 months 5,000 miles or 12 months 7,500 miles or 18 months 10,000 miles or 24 months 12,500 miles or 30 months Valve Clearance Not n...

36 MAINTENANCE Spark Plug Inspection Specified Spark Plug RA8GHC Champion Spark Plug Gap 0.040 ″ (1.0 mm) Tightening Torque 12 -- 14 ft. lbs. The condition of the spark plugs can often times indicate abnor- mal engine conditions. They are important engine components and are easy to check. Refer to p...

39 MAINTENANCE Brake System WARNING: Be sure the brakes are working properly. A soft or spongy feel- ing in the brake lever or pedal can indicate the presence of air in the brake system. This air must be removed by bleeding the brake system before the motorcycle is operated. Air in the system will c...

MIN MAX Rear Master Cylinder Reservoir 40 MAINTENANCE Fluid Level Inspection WARNING: Low brake fluid levels may let air enter the brake system, possi- bly creating poor on non-existent braking. Before riding, check the levels of the brake fluid and add if necessary. (see page 12 for location of rea...

41 MAINTENANCE Front Brake Pad Inspection Four wear indicator grooves (1) are provided on each front brake pad. These indicators allow for a visual indication of brake pad wear without disas- sembly of the caliper (2). In- spect the grooves, if they have almost disappeared, have a Victory dealer rep...

42 MAINTENANCE Clutch Adjustment Make certain the clutch is work- ing properly.Operate the clutch a few times and check for smooth operation and proper free-play (1) (.080 ″ (2mm))If the free-play is incorrect, loos- en the lock nut (2) and turn the adjustment sleeve (3) until free- play is correct....

43 MAINTENANCE Lubrication Points NOTE: Steering head bearings should only be serviced by a Victory Technician. NOTE: Pure Moly Lube Polaris starter grease should be used for cable lube (PN 2871460). Steering Head Bearings Fast Idle Cable Clutch Cable Seat Cable Side Stand Pivot Rear Shock Pivot Thr...

44 MAINTENANCE Sidestand Pivot 1. Support the motorcycle in an upright position 2. Inspect the side stand spring for damage or loss of tension. 3. Inspect the side stand for smooth movement, lubricate if necessary. 4. Inspect the side stand pivot bolt nut for proper torque (36 ft. lbs. - 5.0 kg-m))....

45 MAINTENANCE Front Fork Inspection CAUTION: Securely support the motorcycle so there is no danger of it falling. Oil Leak Check Check for oil leakage. If any leakage is detected, take the machine to a Victory dealer for repairs. Operation Check Place the machine on a level place. Hold the machine ...

46 MAINTENANCE Fuse Replacement The fuses are located on the left side of the mo- torcycle under the left body side cover.1. To access the fuses, remove seat.2. Rotate fasteners 1/4 turn counter clockwise and lift upward until disengaged. 3. Pull top of cover outward (toward you) until cover is clea...

47 MAINTENANCE Headlight Adjustment 1. Inspect tire pressures, correct if necessary.2. Select a level area with low lighting and enough room to place the motorcycle’s front tire 25 feet from the wall or temporary screen. 3. Measure from the center of the headlight to the floor. Draw a horizontal lin...

10 Lb Mark O-Ring Belt Tension Gauge 48 MAINTENANCE Drivebelt Inspection 1. Visually inspect the drive belt for cuts, excessive wear, foreign substance (oil, etc.), missing teeth, delamination of the outer belt covering, or any unusual damage. 2. If any damage is found, the belt should be replaced. ...

50 BATTERY WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call...

1 2 51 MULTI-FUNCTION DISPLAY MFD Functions 1. Odometer2. Trip Odometer3. Clock4. Backlight dimming5. Hi-Beam Dimming6. Fuel Level7. Voltmeter8. Check Engine MODE SWITCH (1) - Toggles all Multi-LCD display functions except “Check En- gine.” The indicator scrolls from left to right, displaying select...

52 MULTI-FUNCTION DISPLAY VOLTMETER - The voltage of the battery will be shown on the LCD display. (i.e. Alt 12.3). In this function, all indicators will be off, pressing the MODE button once will change back to the first LCD function. CHECK ENGINE - In this function, the microcontroller is checking...

53 TROUBLESHOOTING Troubleshooting Victory motorcycles receive a rigid inspection before shipment from the factory. However, trouble may occur during operation.Any problem in the fuel, combustion, or ignition systems can cause hard starting and loss of power. If your motorcycle requires any repair, ...

54 CLEANING AND STORAGE Cleaning Complete and thorough cleaning of your Victory motorcycle will accomplish many things such as: D Extend the useful life of many components D As a part of the cleaning process you will also be performing a complete and thorough visual inspection that may reveal items ...

55 CLEANING AND STORAGE Storage To prevent storage damage due to long-term storage (60 days or more) the follow- ing guidelines should be followed. 1. Clean the motorcycle completely. 2. Top off the fuel tank with fresh fuel and add fuel stabilizer to the fuel. The ma- chine should be run for 15 min...

56 IDENTIFICATION Identification Numbers Record Record the following informa- tion in the spaces provided to help you when ordering parts or in the event that your machine is stolen. Key Identification Number The key identification number (1) is stamped on the key tag. You will need this information...

57 SPECIFICATIONS Oil Capacity (Quarts) 6 Fuel Capacity (U.S. gallons) 5 Wheelbase (inches) 63.3 C Seat Height (inches) 28 C A P Footpeg Height (inches) 10.2 P A Front Wheel Travel (inches) 5.1 A C I Rear Wheel Travel (inches) 4.00 I T Rear Suspension Type Single Shock T I E Claimed Dry Weight 657 l...

59 REPORTING OF SAFETY DEFECTS Reporting Safety Defects NHTSA (National Highway Traffic Safety Administration) info. If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administratio...

60 CONSUMER INFORMATION Motorcycle Noise Regulation Tampering Warning: Motorcycle Noise Regulations Tampering with Noise Control systems Prohibited. Federal law prohibits the follow- ing acts or causing thereof:(1) The removal or rendering inoperative by any person other than for purposes of mainten...

61 CONSUMER INFORMATION Maintenance Record Copies of repair orders and/or receipts for parts and/or service work you purchase is required to document that maintenance has been completed in accordance with the manufacturer’s warranty policy and Federal/State emission’s Warranty poli- cies. The follow...

62 EMISSIONS CONTROL SYSTEM WARRANTY Victory Motorcycles, Polaris Sales Inc. - Emission Control System Warranty State- ment Your Warranty Rights and Obligations The California air resources board and Victory Motorcycle Division, Polaris Sales Inc. (hereinafter Victory) are pleased to explain the emi...

65 EMISSIONS CONTROL SYSTEM WARRANTY VI. ADDITIONAL INFORMATION . Any replacement part that is equivalent in performance and durability may be used in the performance of any mainte- nance or repairs. However, Victory is not liable for these parts. The owner is responsible for the performance of all ...

66 VICTORY MOTORCYCLE WARRANTY POLICY LIMITED WARRANTY Victory Motorcycle Division, Polaris Sales Inc., 1225 Highway 169 No., Minneapo- lis, Minnesota 55441-5078, gives a ONE YEAR LIMITED WARRANTY on all com- ponents of the Victory Motorcycle against defects in material or workmanship. This warranty...

67 VICTORY MOTORCYCLE WARRANTY POLICY The exclusive remedy for breach of this warranty shall be, at Victory Motorcycle Division, Polaris Sales Inc. exclusive option, repair or replacement of any defective materials, or components or products. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REME...

68 INDEX Accelerating 30 . . . . . . . . . . . . . . . . . . . . . Backlight Dimming 51 . . . . . . . . . . . . . . . . Battery 50 . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Connections 50 . . . . . . . . . . . . . . . Battery Storage 50 . . . . . . . . . . . . . . . . . . . Brake F...