Napoleon NPS40 - Manuals

W415-0616 / B / 02.18.08 6 GENERAL INTRODUCTION GENERAL INSTRUCTIONS Thank you for purchasing the Napoleon® Pellet Heater. This heater is designed for use with Pelletized Wood Only. Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow ...

W415-0616 / B / 02.18.08 7 DIMENSIONS Figures 1a-b NPI40 with NI800 Flashing Shown NPS40 Figures 2a-c

W415-0616 / B / 02.18.08 8 DIMENSIONS CONTINUED Figures 3a-c NPI40 with AK9 Adapter and CISK Flashing Shown

W415-0616 / B / 02.18.08 10 GENERAL INSTALLATION HEATER PLACEMENT PLANNING YOUR INSTALLATION Have an authorized Napoleon® dealer install the heater. If you install the heater yourself, have your dealer review your installation plans and/or installation. Draw out a detailed plan of the installation i...

W415-0616 / B / 02.18.08 11 SAFETY FEATURES BLOWER OVER-RIDE SWITCH: Your heater is equipped with a convection blower that circulates hot air into your room. This switch will automatically turn the blower on, when the temperature at the back of the fi re box reaches a cer-tain temperature. The blower...

W415-0616 / B / 02.18.08 12 GENERAL VENTING Must be an approved 3" or 4" Diameter Type "L" or "PL" vent, vented to the outside or connect the vent to a factory built type "A" chimney using an adaptor; and/or stainless steel chimney liner for masonry fi replace installa...

W415-0616 / B / 02.18.08 13 ***** Recommended to prevent condensation on windows and thermal breakage ** This is a recommended distance. For additional requirements check local codes. A B C D E F G H I K 24 INCHES 48 INCHES 12 INCHES* 18 INCHES 0 INCHES 3 INCHES 9 INCHES 3 FEET 7 FEET** 12 INCHES** ...

W415-0616 / B / 02.18.08 14 NPS40 INSTALLATION STRAIGHT INSTALLATION Through the Wall Installations Interior Vertical Vents CORNER INSTALLATION Through the Wall Vents Interior Vertical Vents NOTE: If interior vertical pellet vent is used, the clearance to the back wall is determined by the upward-tu...

W415-0616 / B / 02.18.08 15 VENTING INSTALLATION EXAMPLES HORIZONTAL EXHAUST THROUGH WALL INSTALLATION Figure 13 THROUGH WALL WITH VERTICAL RISE AND HORIZONTAL TERMINATION INSTALLATION Figure 14

W415-0616 / B / 02.18.08 17 Figure 17 HEARTH MOUNT INSTALLATION Floor Protection 6” MIN Clean-out tee Outside Air (Recommended) Storm Collar Vertical Cap Chimney Cap Bring outside air to the stove Pellet Liner Flue Cover Pellet Vent Clean all ashes out of the inside of the fi replace. Make sure that ...

W415-0616 / B / 02.18.08 18 NPI40 INSTALLATION OVERVIEW See the section“INSTALLATION - MINIMUM MANTEL CLEARANCES” Drywall(or othercombustiblematerial) See the sections“GENERAL VENTING” and “INSTALLATION” See the section“MINIMUM FRAM-ING DIMENSIONS” SideWall See the section“MINIMUMCLEARANCES TO COMBU...

W415-0616 / B / 02.18.08 23 1. Secure the Right Flashing to the right side of the unit using two of the #8 x 1/2" screws . NOTE: Feed the Air Control Rod into the Air Control Slot on the Right Flashing before securing. (FIGURE 26) 2. Twist spring handle (supplied with the heater) onto the air co...

W415-0616 / B / 02.18.08 24 CAUTION: Never use gasoline, lantern fuel, lighter fl uid to start or "freshen-up" a fi re in this heater. Keep all such fl uids away from heater when in use. Due to different installation set ups, length and size of venting and fuel quality, the low feed setting fro...

W415-0616 / B / 02.18.08 25 ! WARNING GENERAL MAINTENANCE NPS40 AND NPI40 DAILY ( WHENEVER USING THE HEATER ) The front of the heater becomes very hot during opera-tion. Let the heater cool completely before conducting service. 1. Open the side doors on either side of the heater. 2. On the right sid...

W415-0616 / B / 02.18.08 26 Make certain the heater has fully cooled (approximately 25 minutes) before opening the door and conducting service. To clean the burn pot, open the door and knock away any debris on the burn pot. If se-verely clogged, remove the burn pot to gain bet-ter access. If removin...

W415-0616 / B / 02.18.08 27 The products of combustion will contain small particles of fl y ash. The fl y ash will collect in the exhaust venting system and restrict the fl ow of the fl ue gases. Incomplete combustion occurs during startup, shutdown, or incorrect operation of the room heater will lead t...

W415-0616 / B / 02.18.08 28 Inspect the door gasket to make sure it is fully attached. Heater gasket cement can be used to re-attach if necessary. If the door gasket is worn or fl attened, replace. Check the door to make sure it latches correctly. The latch should engage with a slight amount of resis...

W415-0616 / B / 02.18.08 29 Figure 48 NORMAL OPERATING SOUNDS

W415-0616 / B / 02.18.08 30 WIRING DIAGRAM Figure 49

W415-0616 / B / 02.18.08 31 # PART NO. DESCRIPTION 1 W660-0052 LOW LIMIT SWITCH 140°F (80°C) 2 W660-0053 OVER-RIDE SWITCH 160°F (71°C) 3 W660-0054 IGNITION SWITCH 120°F (60°C) 4 W660-0055 HIGH LIMIT SWITCH 200°F (93°C) 5 W660-0056 VACUUM SWITCH 6 W380-0020 CONTROL KNOB 7* W195-0004 POWER CORD 8 W435...

W415-0616 / B / 02.18.08 32 COMMON REPLACEMENTS PARTS

W415-0616 / B / 02.18.08 33 NPS40 REPLACEMENTS PARTS 57 38 61 44 63 65 57 64 56 58 59 60 66 15 31 39 54 40 53

W415-0616 / B / 02.18.08 34 NPI40 REPLACEMENTS PARTS

W415-0616 / B / 02.18.08 35 NPI40 ACCESSORY PARTS COMMON ACCESSORY PARTS

W415-0616 / B / 02.18.08 36 TROUBLESHOOTING SYMPTOM TEST SOLUTION *NOTE: All troubleshooting procedures should be carried out by qualifi ed technicians or installers. The heater will not start Smoke in the room The exhaust blower is not operating The ignitor will not light the pellets however everyth...

W415-0616 / B / 02.18.08 37 TROUBLESHOOTING CONTINUED SYMPTOM Feed rate dial has no effect on the fi re (timer control only) The convection blower is not functioning nor-mally The heater will not operate when hot TEST SOLUTION - Secure all connections to the power control module.- Perform a resistanc...

W415-0616 / B / 02.18.08 39 SERVICE AND MAINTENANCE LOG Dealer's Name: Dealer's Address: City: State/Province: Zip Code/Postal Code: Serial Number: Date of Purchase: Date Installed: Notes: OWNERSHIP RECORDS SERVICE DATE SERVICE TECHNICIAN SERVICE DESCRIPTION