Page 2 - THANK YOU FOR CHOOSING NAPOLEON; NAPOLEON GAS GRILL PRESIDENT'S LIMITED LIFETIME WARRANTY
2 NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a quality test station. This grill has been thoroughly inspected by a qualified technici...
Page 5 - LIGHTING INSTRUCTIONS
5 LEFT BURNER SIDE BURNER OPEN LID. ENSURING BURNER CONTROLS ARE IN THE OFF POSITION, TURN ON THE GAS SUPPLY VALVE. CENTER BURNER LIGHTING INSTRUCTIONS RIGHT BURNER MAIN BURNER LIGHTING SIDE BURNER LIGHTING 1. OPEN SIDE BURNER COVER. 4. IF THE BURNER WILL NOT IGNITE WITHIN 5 SECONDS, TURN THE CONTRO...
Page 6 - OPERATING THE GRILL; BURN IN PROCEDURE
6 OPERATING THE GRILL BURN IN PROCEDURE When lit for the first time, the gas grill will emit a slight odour. This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply run the main burners ...
Page 7 - MAINTENANCE/CLEANING INSTRUCTIONS
7 If the burner is getting too little air, the flames will be lazy yellow, and possibly produce soot. If the burner is getting too much air, the flames will be lifting erratically from the burner and may cause difficulties when lighting. 1. To adjust the air shutter, remove cooking grids and sear pl...
Page 8 - CAUTION BEWARE OF SPIDERS
8 TUBE BURNER - The burner is made from heavy wall 304 stainless steel, but due to the extreme heat and corrosive environment, surface corrosion will occur. Use a brass wire brush to remove surface corrosion. Clean any blocked portsusing an opened paper clip. Do not enlarge the burner ports. Spiders...
Page 9 - TROUBLESHOOTING
9 Problem Possible Causes Solution Low heat / Low flame whenvalve turned to high. For propane - improper lightingprocedure. Ensure lighting procedure is followed carefully. All gas grillvalves must be in the off position when the tank valve isturned on. Turn tank on slowly to allow pressure toequali...
Page 10 - ORDERING REPLACEMENT PARTS; WARRANTY INFORMATION; NAPOLEON APPLIANCE CORPORATION
10 ORDERING REPLACEMENT PARTS Before contacting the customer service department, check the NAC web site for more extensive cleaning, maintenance,troubleshooting and part replacement instructions at www.napoleongrills.com. Contact the factory directly for replacement partsand warranty claims. The cus...
Page 11 - ASSEMBLY INSTRUCTIONS; GETTING STARTED; TOOLS REQUIRED FOR ASSEMBLY
11 ASSEMBLY INSTRUCTIONS CAUTION: During unpacking and assembly it is recommended that you wear work gloves and safety glasses for your protection. Although we make every effort to make the assemblyprocess as problem free and safe as possible, it is characteristic of fabricated steel parts that thee...
Page 12 - Snap magnet into slot in front of bottom shelf.; non revolving caster- left side
12 16 X N570-0073 (1/4-20 X 3/8”) 3/8 16 X N450-0027 (1/4-20) Caster/Bracket Installation Attach (4) casters, using (4) 1/4 - 20 X 3/8” screws and (4) 1/4-20 lock nutsfor each caster. Attach brackets under front casters as illustrated. Tightensecurely. 1 Magnet Installation Snap magnet into slot in ...
Page 13 - Left and Right Cart Panel Installation; PROPANE ONLY; Propane Tank Ring Installation
13 4 X N570-0080 (#14 X 1/2") 3/8 4 Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel are to the top, rest panel on bottomshelf and line up holes. Fasten using (4) #14 x 1/2” screws. PROPANE ONLY 3 Insert propane tank ring into slots in bottom shelf as shown....
Page 14 - Condiment Basket / Propane Tank Mount Installation
14 PROPANE ONLY 6 Rotate basket slightly to allow wire to enter the holes in the side panel. Pushthrough and upwards, rotating to allow the bend in the wire to pass through theholes. Lay basket flat against the side panel. Clip top propane tank mount intoslots in back panel. Insert one end at a time...
Page 15 - Front Cabinet Support Installation; Propane Tank Heat Shield Installation
15 Front Cabinet Support Installation 7 Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws.For ease of installation start all screws before tightening completely. Attachmagnet bracket to bottom of top rail using (2) #14 x 1/2” screws, and snap mag-net into place as show...
Page 16 - Grill Head Installation
16 TWO PEOPLE ARE REQUIRED FOR THIS STEP 6 x N570-0073 (1/4-20 x 3/8”) 3/8 9 Lift grill head and place on assembled cart, lining up holes in top of side cartpanels with holes in bottom of base. Fasten from inside using (4)1/4-20 x 3/8”screws, two per side. Install battery pack below vent slots on le...
Page 18 - Side Burner Installation
18 Side Burner Installation 4 X N570-0082 (1/4-20 X 5/8") 3/8 12 Insert (4)1/4-20 x 5/8” screws through washers into threaded holes in side of base.Do not tighten all the way. Slide assembled side burner over screw heads andfinish tightening. Attach 1/2” flex connector hose from manifold to fitt...
Page 19 - Cabinet Door Installation; BUSHING
19 3/8 4 x N570-0073(1/4-20 X 3/8") 13 Cabinet Door Installation Insert pivot rod through hole on inside top of door. Holding door in one hand,direct pivot rod into hole in underside of front cabinet support. Once secure, letrod slide down and through hole in bottom of door and into bushing in b...
Page 23 - LEAK TESTING INSTRUCTIONS
23 A LEAK TEST MUST BE PERFORMED AT THEFOLLOWING TIMES:•BEFORE INITIAL USE EVEN IF THE GRILL WASDEALER ASSEMBLED.•AT LEAST ONCE PER YEAR.•WHENEVER ANY GAS COMPONENT HAS BEENREPLACED. DO NOT USE A FLAME TO LEAK TEST. LEAK TESTING: This must be done before initial use, annually and whenever any gas co...
Page 24 - PARTS LIST
24 Item Part # Description 485 1 N135-0024K lef t side lid casting x 2 N385-0129 NA POLEON logo x 3 W450-0005 logo spring c lips x 4 N510-0010 black s ilic one lid bumper x 5 N685-0003 temperature gauge x 6 N051-0004 temperature gauge bezel x 7 N335-0042 s tainless steel lid ins ert x 8 N585-0040 he...
Page 27 - NOTES