Mitsubishi Electric Q170MCPU - Manuals
Mitsubishi Electric Q170MCPU – Manual in PDF format online.
Manuals:
Manual Mitsubishi Electric Q170MCPU
Summary
A - 1 SAFETY PRECAUTIONS (Please read these instructions before using this equipment.) Before using this product, please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly. These precautions apply only to thi...
A - 2 For Safe Operations 1. Prevention of electric shocks DANGER Never open the front case or terminal covers while the power is ON or the unit is running, as this may lead to electric shocks. Never run the unit with the front case or terminal cover removed. The high voltage terminal and charged se...
A - 3 3. For injury prevention CAUTION Do not apply a voltage other than that specified in the instruction manual on any terminal. Doing so may lead to destruction or damage. Do not mistake the terminal connections, as this may lead to destruction or damage. Do not mistake the polarity ( + / - ), as...
A - 4 CAUTION The dynamic brakes must be used only on errors that cause the forced stop, emergency stop, or servo OFF. These brakes must not be used for normal braking. The brakes (electromagnetic brakes) assembled into the servomotor are for holding applications, and must not be used for normal bra...
A - 6 CAUTION Always install the servomotor with reduction gears in the designated direction. Failing to do so may lead to oil leaks. Store and use the unit in the following environmental conditions. Conditions Environment Motion controller/Servo amplifier Servomotor Ambient temperature According to...
A - 8 (6) Usage methods CAUTION Immediately turn OFF the power if smoke, abnormal sounds or odors are emitted from the Motion controller, servo amplifier or servomotor. Always execute a test operation before starting actual operations after the program or parameters have been changed or after mainte...
A - 9 (8) Maintenance, inspection and part replacement CAUTION Perform the daily and periodic inspections according to the instruction manual. Perform maintenance and inspection after backing up the program and parameters for the Motion controller and servo amplifier. Do not place fingers or hands i...
A - 10 (9) About processing of waste When you discard Motion controller, servo amplifier, a battery (primary battery) and other option articles, please follow the law of each country (area). CAUTION This product is not designed or manufactured to be used in equipment or systems in situations that ca...
A - 11 REVISIONS The manual number is given on the bottom left of the back cover. Print Date Manual Number Revision Feb., 2009 IB(NA)-0300156-A First edition Jul., 2009 IB(NA)-0300156-B [Additional model] QH40H, QX70H, QX80H, QX90H, Q170MICON, Q170MPW CON, Q170MPW CBL2M-E [Additional correction/part...
A - 14 8. EMC DIRECTIVES 8- 1 to 8- 8 8.1 Requirements for Compliance with the EMC Directive .......................................................................... 8- 1 8.1.1 Standards relevant to the EMC Directive ....................................................................................
A - 15 About Manuals The following manuals are also related to this product. In necessary, order them by quoting the details in the tables below. Related Manuals (1) Motion controller Manual Name Manual Number (Model Code) Q170MCPU Motion controller User's Manual This manual explains specifications ...
A - 16 (2) PLC Manual Name Manual Number (Model Code) QCPU User's Manual (Hardware Design, Maintenance and Inspection) This manual explains the specifications of the QCPU modules, power supply modules, base units, extension cables, memory card battery, and the maintenance/inspection for the system, ...
1 - 1 1 OVERVIEW 1. OVERVIEW 1.1 Overview This User's Manual describes the hardware specifications and handling methods of the Motion Controller Q170MCPU for the Q series PLC Multiple CPU system. The Manual also describes those items related to the specifications of the option module for the Motion ...
2 - 1 2 SYSTEM CONFIGURATION 2. SYSTEM CONFIGURATION This section describes the Motion controller (Q170MCPU) system configuration, precautions on use of system and configured equipments. 2.1 Motion System Configuration (1) Equipment configuration in Q170MCPU system (Note-1): Be sure to install the B...
2 - 4 2 SYSTEM CONFIGURATION 2.1.2 Q170MCPU System internal configuration (1) What is Multiple CPU system for Q170MCPU ? A Multiple CPU system for Q170MCPU is a system in which between the PLC CPU area and Motion CPU area are connected with the Multiple CPU high speed bus in order to control the I/O...
2 - 5 2 SYSTEM CONFIGURATION 2.1.3 Function explanation of the Q170MCPU Motion controller (1) Whole (a) The Multiple CPU high speed bus is equipped with between the PLC CPU area and Motion CPU area. With this reserved Multiple CPU high speed bus, data transfer of 0.88ms period is possible for up to ...
2 - 7 2 SYSTEM CONFIGURATION 2.1.4 Restrictions on Motion controller (1) Only extension base unit (Q52B/Q55B) of type not requiring power supply module can be used. (2) Q170MCPU Multiple CPU system is composed of the PLC CPU area (CPU No.1 fixed) and Motion CPU area (CPU No.2 fixed). Other CPU (CPU ...
2 - 8 2 SYSTEM CONFIGURATION (15) Be sure to use the cable for forced stop input. The forced stop cannot be released without using it. Fabricate the cable for forced stop input on the customer side or purchase our products (sold separately). (16) When the operation cycle is 0.4[ms], set the system s...
2 - 9 2 SYSTEM CONFIGURATION 2.2 Checking Serial Number and Operating System Software Version Checking for the serial number of Motion controller and Motion module, and the operating system software version are shown below. 2.2.1 Checking serial number (1) Motion controller (Q170MCPU) (a) Rating pla...
2 - 10 2 SYSTEM CONFIGURATION (2) Motion module (Q172DLX/Q173DPX) (a) Rating plate The rating plate is situated on the side face of the Motion module. (b) Front of Motion module The serial No. is printed in the projection parts forward of the lower side of Motion module. MODEL PASSED Q172DLX Q172DLX...
2 - 11 2 SYSTEM CONFIGURATION 2.2.2 Checking operating system software version The operating system software version can be checked on the system monitor screen in GX Developer. Select [Product Inf. List] button on the system monitor screen displayed on [Diagnostics] – [System monitor] of GX Develop...
2 - 14 2 SYSTEM CONFIGURATION (2) PLC module which can be controlled by Motion CPU area Part name Model name Description Current consumption 5VDC[A] (Note-1) Remark AC QX10 100-120VAC, 7-8mA, 16 points, Terminal block 0.05 (TYP, All points ON) QX40 24VDC/4mA, Positive common, 16 points, Terminal blo...
2 - 16 2 SYSTEM CONFIGURATION (5) Operating system software Application Software package Conveyor assembly use SV13 SW8DNC-SV13QG Automatic machinery use SV22 SW8DNC-SV22QF (a) Operating system type/version 1) Confirmation method in the operating system (CD-ROM) a) OS software typeb) OS software ver...
2 - 17 2 SYSTEM CONFIGURATION (6) Programming software packages (a) Motion controller engineering environment Part name Model name MELSOFT MT Works2 (MT Developer2 (Note-1) ) SW1DNC-MTW2-E (Note-1) : This software is included in Motion controller engineering environment "MELSOFT MT Works2". ...
2 - 18 2 SYSTEM CONFIGURATION 2.4 General Specifications General specifications of the Motion controller are shown below. Item Specification Operating ambient temperature 0 to 55°C (32 to 131°F) Storage ambient temperature -25 to 75°C (-13 to 167°F) (Note-3) Operating ambient humidity 5 to 95% RH , ...
2 - 24 2 SYSTEM CONFIGURATION PLC control specifications (continued) Item Specification Number of extensions 1 extension (Q52B/Q55B usable) Extension base unit GOT bus connection • Extension base unit use : Connection after the extension base unit of stage 1 • Extension base unit not use : Direct bu...
2 - 27 2 SYSTEM CONFIGURATION (5) 7-segment LED display The LED displays/flashes in the combination with errors. Item 7-segment LED Remark Start Initializing It takes about 10 seconds to initialize (RUN/STOP display). Execute the power cycle of the Motion controller if the operation stopped at initi...
2 - 28 2 SYSTEM CONFIGURATION Item 7-segment LED Remark Self diagnostic error (Error related for Multiple CPU) " AL" flashes 3 times Steady " A1" display (Self-diagnosis error) 4-digits error code is displayed in two sequential flashes of 2-digits each. (ex. error code [3012]) Settin...
2 - 29 2 SYSTEM CONFIGURATION (7) Operation mode (a) Rotary switch setting and operation mode Rotary switch setting SW1 SW2 Operation mode A Any setting (Except C) Installation mode 0 0 Mode operated by RAM 0 6 Mode operated by ROM 0 8 Ethernet IP address display mode Any setting C SRAM clear (Note)...
2 - 30 2 SYSTEM CONFIGURATION (c) Ethernet IP address display mode overview 7-segment LED Operation overview Disconnect Connect(10Mbps) Connect(100Mbps) Full duplex Half duplex IP address (Note) (ex. 192.168.3.39) Subnet mask pattern (Note) (ex. 255.255.255.0) Default router IP address (Note) (ex. 1...
2 - 32 2 SYSTEM CONFIGURATION (b) Input signal/Mark detection 1) Specifications of input signal/mark detection input signal Item Specifications Number of input points 4 points Input method Positive common/Negative common shared Isolation method Photocoupler Rated input voltage 24VDC Rated input curr...
2 - 33 2 SYSTEM CONFIGURATION (c) Output signal 1) Specifications of output signal Item Specifications Number of output points 2 points Output method Sink/Source type Isolation method Photocoupler Rated load voltage 24VDC 10% Maximum load current (I out ) 40mA/point, 80mA/common External power suppl...
2 - 34 2 SYSTEM CONFIGURATION (d) Manual pulse generator/Incremental synchronous encoder input 1) Specifications of manual pulse generator/incremental synchronous encoder Item Specifications Signal input form Phase A/Phase B Maximum input pulse frequency 1Mpps (After magnification by 4, up to 4Mpps)...
2 - 35 2 SYSTEM CONFIGURATION 2) Interface between manual pulse generator (differential-output type)/ incremental synchronous encoder 0.5 s or more Input orOutput Signal name Pin No. Wiring example Internal circuit Specification Description Input Manualpulsegenerator,phase A Powersupply SG Rated inp...
2 - 36 2 SYSTEM CONFIGURATION 3) Interface between manual pulse generator (voltage-output/open- collector type)/incremental synchronous encoder A Manual pulse generator/ Incremental synchronous encoder 5V SG No connect B Power supply 5VDC 2.5 s or more Input orOutput Signal name Pin No. Wiring examp...
2 - 37 2 SYSTEM CONFIGURATION 4) Connection examples of manual pulse generator/incremental synchronous encoder (Note-1): The 5V(P5)DC power supply from the Q170MCPU must not be used if a separate power supply is applied to the manual pulse generator/incremental synchronous encoder. If a separate pow...
2 - 40 2 SYSTEM CONFIGURATION (11) Selection of the modules used in the extension base unit The modules used in the extension base unit are selected according to the total of current consumption of the modules, and peripheral devices (Manual pulse generator, Incremental synchronous encoder, etc.) su...
2 - 42 2 SYSTEM CONFIGURATION (3) Names of parts of the extension base unit Names of parts of the extension base unit are described below. (a) Extension base unit (Q52B, Q55B) IN I/O0 I/O1 I/O2 I/O3 I/O4 OUT 4) 1) 2) 3) 5) 6) No. Name Application 1) Extension cable connector Connector for connecting...
2 - 46 2 SYSTEM CONFIGURATION (3) Connection of servo external signals interface module (a) Servo external signals There are the following servo external signals. (Upper stroke limit is limit value of address increase direction/lower stroke limit is limit value of an address decrease direction.) The...
2 - 47 2 SYSTEM CONFIGURATION (b) The pin layout of the CTRL connector Use the CTRL connector on the front of the Q172DLX module to connect to servo external signals. The following is the pin layout of the Q172DLX CTRL connector as viewed from the front. (Attachment) RLS1 FLS1 Pin No. B20 B19 B18 B1...
2 - 48 2 SYSTEM CONFIGURATION (4) Interface between CTRL connector and servo external signal RLS Input orOutput Signal name Internal circuit FLS Stop signal input STOP DOG/CHANGE 12VDC to 24VDC FLS1FLS2FLS3FLS4FLS5FLS6FLS7FLS8 LED B20B16B12 B8A20A16A12 A8 0 4 8 C1014181C RLS1RLS2RLS3RLS4RLS5RLS6RLS7...
2 - 50 2 SYSTEM CONFIGURATION No. Name Application Detection setting of TREN1 signal SW1 SW2 Dip switch 1 OFF OFF ON ON ON OFF TREN is detected at leading edge of TREN signal. Dip switch 2 OFF ON TREN is detected at trailing edge of TREN signal. Detection setting of TREN2 signal SW3 SW4 Dip switch 3...
2 - 53 2 SYSTEM CONFIGURATION (5) Connection of manual pulse generator interface module (a) The pin layout of the PULSER connector Use the PULSER connector on the front of the Q173DPX module to connect to manual pulse signals and incremental synchronous encoder signals. The following is the pin layo...
2 - 55 2 SYSTEM CONFIGURATION (c) Interface between PULSER connector and manual pulse generator (Voltage-output/Open-collector type)/ Incremental synchronous encoder. A Manual pulse generator/ Incremental synchronous encoder Input orOutput Signal name Pin No. Wiring example Internal circuit Specific...
2 - 58 2 SYSTEM CONFIGURATION 2.5.6 SSCNET cables Between the Motion controller and servo amplifiers, or servo amplifier and servo amplifier connected by SSCNET cable. Up to 16 servo amplifies can be connected. (1) SSCNET cable specifications Model name Cable length [m(ft.)] Description MR-J3BUS015M...
2 - 60 2 SYSTEM CONFIGURATION 2.5.7 Battery This section describes the battery specifications and, handling precautions used in the Motion controller. (1) Battery specifications Model name Item Q6BAT Q7BAT Classification Manganese dioxide lithium primary battery Initial voltage [V] 3.0 Nominal curre...
2 - 61 2 SYSTEM CONFIGURATION (2) Data back-up of Motion controller by the battery Be sure to set the battery to the Motion controller. Set the battery (Q6BAT/Q7BAT) to battery holder. The data (Refer to Section 6.5.) of RAM built-in Motion controller are backed up without using the battery. In the ...
2 - 62 2 SYSTEM CONFIGURATION CAUTION Do not short a battery. Do not charge a battery. Do not disassemble a battery. Do not burn a battery. Do not overheat a battery. Do not solder the battery terminal. The data (Refer to Section 6.5.) of RAM built-in Motion controller are backed up without using th...
3 - 1 3 DESIGN 3. DESIGN 3.1 System Designing Procedure System designing procedure is shown below. Motion control system design Select the operating system software to be installed according to the machinery and equipment to be controlled. Refer to section 2.5.3 Select the number of Q172DLX's and de...
3 - 2 3 DESIGN Layout design based on the design environment such astemperatures and vibrations in consideration of heat generatedfrom modules and handling of module installation. Power supply circuit design Safety circuit design Layout design within control panel Design the power supply circuit whi...
3 - 3 3 DESIGN CAUTION Do not touch the heat radiating fins of controller or servo amplifier, regenerative resistor and servomotor, etc. while the power is ON and for a short time after the power is turned OFF. In this timing, these parts become very hot and may lead to burns. Always turn the power ...
3 - 4 3 DESIGN 3-phase200 to 230VAC Q170MCPU Ra1 R S T NFB1 EMI Forced stop (Note-1) +24V 24G FG SSCNET CP1 +24V 24G 24VDCPowersupply CP2 +24V 24G 24VDCPowersupply CP4 +24V 24G 24VDCPowersupply CP3 MC SK Ra1 MC Ready ON Operation OFF Emergency Stop EMG +24V 24G EMI.COM EMG Q5 B QC B Output module QY...
3 - 5 3 DESIGN A L1L2L3 U W V L11L21 CN1A CN1B DICOM ALMEM1 DOCOM MR-J3-B Ra2 (Note-4) U V W (Note-3) Ground Electro-magneticbrake SM SSCNET B L1L2L3 U W V L11L21 CN1A CN1B DICOM ALMEM1 DOCOM MR-J3-B Ra3 (Note-4) U V W (Note-3) Ground Electro-magneticbrake SM C L1L2L3 U W V L11L21 CN1A CN1B DICOM AL...
3 - 6 3 DESIGN (2) System design circuit example of the PLC CPU area interlocked with RA1(run monitor relay) RUN/STOP circuit Power to outputequipment switchedOFF when the STOPsignal is given. START SW STOP SW MC RA1 MC RA2 XM L Ym Yn Output module MC2 MC1 MC1 RA1 M10 Program PLC CPU area Transforme...
3 - 11 3 DESIGN 3.3 Layout Design within The Control Panel 3.3.1 Mounting environment Mount the Motion controller system in the following environment conditions. (1) Ambient temperature is within the range of 0 to 55[°C] (32 to 131[°F]). (2) Ambient humidity is within the range of 5 to 95[%]RH. (3) ...
3 - 13 3 DESIGN (5) Average power consumption of the input section of the internal input circuit and input module (Power consumption for simultaneous ON points) W IN = I IN E Number of input points Simultaneous ON rate [W] I IN : Input current (Effective value for AC) [A] E : Input voltage (Voltage ...
3 - 14 3 DESIGN (7) Example of average power consumption calculation (a) System configuration QJ71LP21-25 Q170MCPU Q55B MR-HDP01 MR-HDP01 QX40 QY40P Q62DA Q173DPX Incremental synchronous encoder (b) 5VDC/24VDC current consumption of each module Model name 5VDC 24VDC Q170MCPU 2.00 [A] 0.08 [A] (Inter...
3 - 15 3 DESIGN (g) Average power consumption of the input section of the internal input circuit and input module W IN = 0.005 24 4 1 + 0.004 24 16 1 = 2.016 [W] (h) Power consumption of the external power supply section of the intelligent function module. W S = 0.12 24 = 2.88 [W] (i) Power consumpt...
3 - 16 3 DESIGN 3.4 Design Checklist At the worksite, copy the following table for use as a check sheet. Item Sub Item Design confirmation Check Number of axes axes Manual pulse generator pcs. Incremental synchronous encoder pcs. Motion controller selection Number of I/O points points Manual pulse g...
4 - 1 4 INSTALLATION AND WIRING 4. INSTALLATION AND WIRING 4.1 Module Installation 4.1.1 Instructions for handling CAUTION Use the Motion controller in an environment that meets the general specifications contained in this manual. Using this Motion controller in an environment outside the range of t...
4 - 2 4 INSTALLATION AND WIRING (3) Tighten the module fixing screws and terminal block screws within the tightening torque range specified below. Location of screw Tightening torque range [N•m] Motion controller fixing screw (M5 screw) 2.75 to 3.63 (Note-1) Motion controller FG fixing screw (M4 12 ...
4 - 3 4 INSTALLATION AND WIRING 4.1.2 Instructions for mounting the modules When mounting the Motion controller, base unit to an enclosure or similar, fully consider its operability, maintainability and environmental resistance. (1) Fitting dimensions (a) Motion controller [Unit: mm (inch)] USB POWE...
4 - 4 4 INSTALLATION AND WIRING (2) Module mounting position Keep the clearances shown below between the top/bottom faces of the module and other structures or parts to ensure good ventilation and facilitate module replacement. (a) Motion controller Top of panel or wiring duct Motion controller (Not...
4 - 5 4 INSTALLATION AND WIRING (3) Module mounting orientation (a) Mount the Motion controller in the orientation shown below to ensure good ventilation for heat release. (b) Do not use it in either of the orientations shown below. Vertical Flat Upside down (4) Mounting surface Mount the Motion con...
4 - 7 4 INSTALLATION AND WIRING (7) Mounting method for the modules (a) Motion controller Mount a Motion controller in the following procedure. 1) Fit the one Motion controller bottom mounting screws into the enclosure. Panel 2) Place the bottom side notch of the Motion controller onto the bottom si...
4 - 8 4 INSTALLATION AND WIRING CAUTION Do not touch the heat radiating fins of controller or servo amplifier's, regenerative resistor and servomotor, etc. while the power is ON and for a short time after the power is turned OFF. In this timing, these parts become very hot and may lead to burns. Rem...
4 - 13 4 INSTALLATION AND WIRING (2) Battery holder (For Q6BAT) (a) Mounting Motioncontroller Battery holder Battery holder 1) 2) 3) 1) 2) 3) Battery connector(Q170MCPU side) Battery leadconnector(Battery side) Battery disconnectionprevention hook Installation grooves Push Connect the battery lead c...
4 - 17 4 INSTALLATION AND WIRING 4.2 Connection and Disconnection of Cable 4.2.1 SSCNET cable (1) Precautions for handling the SSCNET cable • Do not stamp the SSCNET cable. • When laying the SSCNET cable, be sure to secure the minimum cable bend radius or more. If the bend radius is less than the mi...
4 - 18 4 INSTALLATION AND WIRING (4) Precautions of SSCNET cable wiring SSCNET cable is made from optical fiber. If optical fiber is added a power such as a major shock, lateral pressure, haul, sudden bending or twist, its inside distorts or breaks, and optical transmission will not be available. Es...
4 - 19 4 INSTALLATION AND WIRING (d) Twisting If SSCNET cable is twisted, it will become the same stress added condition as when local lateral pressure or bend is added. Consequently, transmission loss increases, and the breakage of SSCNET cable may occur at worst. (e) Disposal When incinerating opt...
4 - 21 4 INSTALLATION AND WIRING POINTS (1) Be sure to connect SSCNET cable with the above connector. If the connection is mistaken, between the Motion controller and servo amplifier cannot be communicated. (2) Forcibly removal the SSCNET cable from the Motion controller will damage the Motion contr...
4 - 22 4 INSTALLATION AND WIRING POINTS (9) Migrating plasticizer is used for vinyl tape. Keep the MR-J3BUS M, and MR-J3BUS M-A cables away from vinyl tape because the optical characteristic may be affected. Optical cord Cable SSCNET cable Cord Cable MR-J3BUS M MR-J3BUS M-A MR-J3BUS M-B : Normally, ...
4 - 23 4 INSTALLATION AND WIRING 4.2.2 Forced stop input cable (1) Precautions for handling the forced stop input cable • For connection or removal of the forced stop input cable, do it surely while holding a connector of forced stop input cable. Motion controller Tab (2) Connection of the forced st...
4 - 24 4 INSTALLATION AND WIRING 4.2.3 24VDC power supply cable (1) Precautions for handling the 24VDC power supply cable • For connection or removal of the 24VDC power supply cable, do it surely while holding a connector of 24VDC power supply cable. Motion controller 24VDC Tab (2) Connection of the...
4 - 25 4 INSTALLATION AND WIRING 4.3 Wiring 4.3.1 Instructions for wiring DANGER Completely turn off the externally supplied power used in the system before installation or placing wiring. Not doing so could result in electric shock or damage to the product. When turning on the power supply or opera...
4 - 27 4 INSTALLATION AND WIRING (e) Where wiring runs through piping, ground the piping without fail. (f) Run the 24VDC input line away from the 100VAC and 200VAC lines. (g) Wiring of 200m (656.17ft.) or longer distance will give rise to leakage currents due to the line capacity, resulting in a fau...
4 - 28 4 INSTALLATION AND WIRING 4.3.2 Connecting to the power supply The following diagram shows the wiring example of power lines, grounding lines, etc. to the Motion controller. 24VDC + - AC DC Fuse 100/200VAC 24VDC ACDC FG 24VDC Connect to power input terminals of I/O signals that require 24VDC....
5 - 1 5 START-UP PROCEDURES 5 5. START-UP PROCEDURES 5.1 Check Items before Start-up Table 5.1 Check items before start-up Part name Confirmation Items Check Reference (1) Check for looseness, rattling or distorted installation. 4.1.2 (2) Check that the module fixing screw tightening torque is as sp...
5 - 3 5 START-UP PROCEDURES 5.2 Start-up Adjustment Procedure Set the RUN/STOP/RESET switch of Motioncontroller to STOP, and turn ON the Motioncontroller's power supply. Servo amplifier setting Set the axis number of servo amplifier. Install the operating system software to theMotion controller usin...
5 - 7 5 START-UP PROCEDURES 5.3 Operating System Software Installation Procedure The operating system software must be installed to the Motion controller by using the peripheral device and MT Developer2. The installation procedure is shown below. Start the install of MT Developer2. Set the connectio...
6 - 1 6 INSPECTION AND MAINTENANCE 6. INSPECTION AND MAINTENANCE DANGER Do not touch the terminals while power is on. Doing so could cause electric shock. Correctly connect the battery. Also, do not charge, disassemble, heat, place in fire, short circuit, or solder the battery. Mishandling of a batt...
6 - 3 6 INSPECTION AND MAINTENANCE CAUTION Do not short circuit, charge, overheat, incinerate or disassemble the batteries. The electrolytic capacitor will generate gas during a fault, so do not place your face near the Motion controller or servo amplifier. The electrolytic capacitor and fan will de...
6 - 4 6 INSPECTION AND MAINTENANCE 6.2 Daily Inspection The items that must be inspected daily are shown below. Table 6.1 Daily Inspection Item Inspection item Inspection Criterion Action 1 Mounting of Motion controller 2 Mounting of base unit Check that the fixing screws are not loose and the cover...
6 - 7 6 INSPECTION AND MAINTENANCE 6.5 Battery The battery installed in the Motion controller is used for data retention during the power failure of the program memory and latch device. The data stored in the RAM built-in Motion controller are shown below. • PLC CPU area : Clock data, Latch devices ...
6 - 8 6 INSPECTION AND MAINTENANCE 6.5.1 Battery life The battery life is shown below. Battery life (Total power failure time) [h] (Note-1) Battery type Power-on time ratio (Note-2) Guaranteed value (Note-3) (MIN) (75°C (167°F)) Guaranteed value (Note-4) (TYP) (40°C (104°F)) Actual service value (No...
6 - 12 6 INSPECTION AND MAINTENANCE 6.5.3 Resuming operation after storing the Motion controller When the operation is to be resumed after being stored with the battery removed or the battery has gone flat during storage, the contents for the data (Refer to Section 6.5) of RAM built-in Motion contro...
6 - 15 6 INSPECTION AND MAINTENANCE (1) Troubleshooting flowchart The followings show the contents of the troubles classified into a variety of groups according to the types of events. Error-occurrence description (a) "Flowchart for when "POWER" LED turns off" "POWER" LED tur...
6 - 22 6 INSPECTION AND MAINTENANCE (f) Flowchart for when "BT " displays on 7-segment LED "BT1" or "BT2" displays when the battery voltage is lowered. "BT1" or "BT2" displays at the following cases. • BT1: Battery voltage 2.7V or less • BT2: Battery voltage 2...
6 - 25 6 INSPECTION AND MAINTENANCE (i) Flowchart for when "AL" "S01" displays on 7-segment LED ""AL" (flashes 3 times) Steady "S01" display" displays at the servo error occurrence. The following shows the flowchart for when ""AL" (flashes 3 times)...
6 - 29 6 INSPECTION AND MAINTENANCE (m) When "RUN" LED is flickering If the "RUN" LED flickers, follow the steps below. When the programs or parameters are written into the Motion controller during STOP status and then the RUN/STOP/RESET switch is set from STOP to RUN, the RUN LED fl...
6 - 30 6 INSPECTION AND MAINTENANCE (o) When "USER" LED turns on If the "USER" LED turns on, follow the steps described below. "USER" LED turns on when an error is detected by the CHK instruction or the annunciator (F) turns on. If "USER" LED is on, monitor the specia...
6 - 31 6 INSPECTION AND MAINTENANCE 6.6.4 Internal I/O circuit troubleshooting This section describes possible problems with internal I/O circuits and their corrective actions. (1) Internal input circuit troubleshooting The following describes possible problems with internal input circuits and their...
6 - 32 6 INSPECTION AND MAINTENANCE (b) Calculate the connecting resistor value R as indicated below. To satisfy the 0.9 [mA] OFF current of the Motion controller, the resistor R to be connected may be the one where 3.1 [mA] or more will flow. I R : Iz = Z(Input impedance): R R Iz I R × Z(Input impe...
7 - 1 7 7 POSITIONING DEDICATED SIGNALS 7. POSITIONING DEDICATED SIGNALS The usable devices in Motion controller (Q170MCPU) are shown below. 7.1 Device List Table 7.1 Device list Device Direction Name Code Points Operating range Input X 8192 X0 to X1FFF Hexadecimal Output Y 8192 Y0 to Y1FFF Hexadeci...
7 - 2 7 POSITIONING DEDICATED SIGNALS 7.2 Positioning Dedicated Signals The device list of positioning dedicated signals is shown below. Refer to the following manuals for details of positioning dedicated signals. Manual Name Manual Number Q173DCPU/Q172DCPU Motion controller Programming Manual (COMM...
7 - 3 7 POSITIONING DEDICATED SIGNALS SV13 SV22 Device No. Application Device No. Application M3840 M3840 to Unusable (160 points) M4000 to Virtual servo motor axis status (20 points 16 axes) (Note-2), (Note-3) M4320 to User device (320 points) (Note-1) M4640 to Synchronous encoder axis status (4 po...
7 - 5 7 POSITIONING DEDICATED SIGNALS 7.2.3 Motion Registers Table 7.4 Motion register list Device No. Application #0 to User device (8000 points) #8000 to Monitor device (640 points) #8640 to Motion error history device (96 points) #8736 to #12287 Unusable (3552 points) It can be used as an user de...
8 - 1 8 8 EMC DIRECTIVES 8. EMC DIRECTIVES Compliance to the EMC Directive, which is one of the EU Directives, has been a legal obligation for the products sold in European countries since 1996 as well as the Low Voltage Directive since 1997. Manufacturers who recognize their products are compliant ...
8 - 3 8 EMC DIRECTIVES 8.1.2 Installation instructions for EMC Directive (1) Installation Motion controller is an open type device and must be installed inside a control panel for use. This not only ensures safety but also ensures effective shielding of Motion controller-generated electromagnetic no...
8 - 4 8 EMC DIRECTIVES (3) Cables The cables extracted from the control panel contain a high frequency noise component. On the outside of the control panel, therefore, they serve as antennas to emit noise. To prevent noise emission, use shielded cables for the cables which are connected to the I/O m...
8 - 5 8 EMC DIRECTIVES 8.1.3 Parts of measure against noise (1) Ferrite core A ferrite core has the effect of reducing noise in the 30MHz to 100MHz band. It is not required to fit ferrite cores to cables, but it is recommended to fit ferrite cores if shield cables pulled out of the enclosure do not ...
APP - 1 APP. APPENDICES APPENDICES APPENDIX 1 Differences Between Q170MCPU and Q173DCPU/Q172DCPU This section describes the differences between Q170MCPU and Q173DCPU/ Q172DCPU, and the contents of change. Refer to the following manuals for contents in common with Q173DCPU/Q172DCPU. Manual name Manua...
APP - 5 APPENDICES APPENDIX 1.4 Differences of error codes Table 1.5 Differences of error codes Error code Q170MCPU QnUD(E)(H)CPU PLC CPU area Self-diagnosis error code 2124 • A module is mounted on the settable slot or later slot. • A module is mounted on the slot whose number is greater than the n...
APP - 7 APPENDICES APPENDIX 1.5 Differences of peripheral device interface Table 1.6 Differences of peripheral device interface Item Q170MCPU Q173DCPU/Q172DCPU USB RS-232 Connect to the USB connector/ RS-232 connector of PLC CPU area. Connect to the PLC CPU module. Direct connection PERIPHERAL I/F C...
APP - 8 APPENDICES 1) Communication setting in MT Developer2 side Set the items on the Transfer Setup screen in MT Developer2 as shown below. b) c) a) a) Select [Ethernet Board] for PC side I/F. b) Select [PLC Module] for CPU side I/F. Select the "Ethernet Port Direct Connection" on the CPU ...
APP - 9 APPENDICES 2) Precautions Precautions for direct connection are shown below. a) Connection to LAN line When the Motion controller is connected to LAN line, do not perform communication using direct connection. If performed, the communication may put a load to LAN line and adversely affect co...
APP - 10 APPENDICES (b) Connection via HUB Between the Motion controller and MT Developer2 can be connected via HUB. Ethernet cable (Straight cable) MT Developer2 PERIPHERAL I/F HUB Ethernet cable (Straight cable) Panel computer 1) Setting in Motion controller side Set the items on the Built-in Ethe...
APP - 11 APPENDICES b) Select the protocol ("TCP" or "UDP" ) to be used, in accordance with the external device on the Built-in Ethernet Port Open Setting screen. Select "TCP" to emphasize communication reliability. • Enabling the parameters of Motion controller Using Etherne...
APP - 12 APPENDICES 2) Communication setting in MT Developer2 side Set the items on the Transfer Setup screen in MT Developer2 as shown below. b) c) a) a) Select [Ethernet Board] for PC side I/F. b) Select [PLC Module] for CPU side I/F. Select the "Connection via HUB" on the CPU side I/F Det...
APP - 15 APPENDICES b) The maximum number of devices that can access to one Motion controller simultaneously is 16. c) Hubs with 10BASE-T or 100BASE-TX ports can be used. (The ports must comply with the IEEE802.3 100BASE-TX or IEEE802.3 10BASE-T standards.) d) The Ethernet cables must to be installe...
APP - 17 APPENDICES (a) Communication data code Select a communication data code used for the MC protocol, "Binary code" or "ASCII code". (b) Enable online change (MC protocol) Check the checkbox to enable online change when writing data to the Motion controller from the external dev...
APP - 20 APPENDICES (b) Motion CPU area Device code Classification Device ASCII code (Note-1) Binary code Device number range (Default) Remarks Special relay SM 91h 000000 to 002255 Decimal Internal system device Special register SD A9h 000000 to 002255 Decimal — Input X 9Ch 000000 to 001FFF Hexadec...
APP - 23 APPENDICES APPENDIX 1.7 Differences of CPU display and I/O assignment Table 1.7 Differences of CPU display and I/O assignment Item Q170MCPU Q173DCPU/Q172DCPU CPU display • Motion CPU area : Q170MCPU-PCPU • PLC CPU area : Q170MCPU-SCPU • Motion CPU : Q173DCPU, Q172DCPU • PLC CPU : Q06UDHCPU,...
APP - 25 APPENDICES APPENDIX 1.8 Differences of I/O signals Table 1.8 Differences of I/O signals Item Q170MCPU Q173DCPU/Q172DCPU I/O signal • Q170MCPU's internal I/F (Note-1) • PLC I/O module • PLC I/O module (Note-1): Real input device (PX) or real output device (PY) is in units of 16 points. • Rea...
APP - 29 APPENDICES APPENDIX 1.10 Mark detection function Any motion control data and all device data can be latched at the input timing of the mark detection signal. Also, data within a specific range can be latched by specifying the data detection range. The following three modes are available for...
APP - 32 APPENDICES (b) Mark detection signal detection direction Set whether to execute the mark detection to valid on leading edge (OFF to ON) or valid on trailing edge (OFF to ON) of input signal. Set the input signal detection direction of Q170MCPU's internal I/F (DI) in the "Q170M I/O Setti...
APP - 33 APPENDICES (d) Mark detection data Set the data to latch at mark detection. 1) Motion control data Item Unit Data type Axis No. setting range Remarks Feed current value Real current value Motor real current value 10 -1 [µm], 10 -5 [inch], 10 -5 [degree], [PLS] Servo command value Position f...
APP - 34 APPENDICES 4) Estimate calculation Set the estimate calculation to "Valid/Invalid" at the word device data setting. Estimate calculation Ring counter value Normal data — 16-bit integer type K1 to K32767, H0001 to H7FFF 32-bit integer type K1 to K2147483647, H00000001 to H7FFFFFFF Va...
APP - 35 APPENDICES (e) Mark detection data storage device Set the mark detection data storage device (first device to use in the "Specified Number of Detections mode" or "Ring Buffer mode"). When using the "Specified Number of Detections mode" or "Ring Buffer mode", ...
APP - 36 APPENDICES 1) Direct designation Data type Setting range 16-bit integer type K-32768 to K32767, H0000 to HFFFF 32-bit integer type K-2147483648 to K2147483647, H00000000 to HFFFFFFFF 64-bit floating-point type K-1.79E+308 to K-2.23E-308, K0, K2.23E-308 to K1.79E+308 2) Indirect designation ...
APP - 37 APPENDICES (h) Number of mark detections counter The counter value is incremented by 1 at mark detection. Preset the initial value (0, etc.) in the user program to execute the mark detection in "Specified Number of Detections mode" or "Ring Buffer mode". This setting can be ...
APP - 40 APPENDICES (4) Precautions (a) By using the sample data, the positioning dedicated signals of the Motion CPU area are changed to the device value of PLC CPU area by the automatic refresh. It needs to set again the automatic refresh setting after rewriting the sample data to transmit the dat...
APP - 41 APPENDICES (b) When the sample data is overwritten to the created project. 1) Motion CPU area END START Sample data Save folder C:\Program Files\MELSOFT\MTD2\SampleData\MT2 Project name SV13: Q170M_SV13_MT2 SV22: Q170M_SV22_MT2 Start-up MT Developer2. Create the project. Divert the followin...
APP - 42 APPENDICES (6) Operation procedure for sample data Refer to the help of MT Developer2 for details. (a) Motion CPU area (MT Developer2) 1) Multiple CPU setting a) Diversion of sample data Divert the sample data by selecting the [Import Multiple CPU Parameter] button of the base setting or Mu...
APP - 43 APPENDICES (b) PLC CPU area (GX Developer) 1) Multiple CPU settings / I/O assignment a) Diversion of sample data Divert the sample data by selecting the [Import Multiple CPU Parameter] button of the Multiple CPU settings or I/O assignment of the PLC parameter setting. Select the [Import Mul...
APP - 44 APPENDICES b) Confirm the sample data Compare the Auto refresh settings screen with the contents of this section (7), and then confirm the sample data are diverted correctly. • Multiple CPU settings Data of automaticrefresh • I/O assignment Number of slots of themain base Points occupied by...
APP - 46 APPENDICES (7) Description of sample data (a) Motion CPU area 1) SV13 (Q170M_SV13_MT2) a) Base setting Setting items Description Stage 1 Nothing Extension base Stage 2 Nothing b) Multiple CPU setting Setting items Description Operating mode All station stop by stop error of CPU 1/2 Multiple...
APP - 48 APPENDICES (b) PLC CPU area 1) SV13 (Q170M_SV13_GX1) a) I/O assignment • I/O assignment Setting items Description Slot PLC PLC 1 2 3 4 5 6 7 Type PLC No.1 PLC No.2 Empty Empty Empty Empty Empty Empty Empty Points 0 point 0 point 0 point 0 point 0 point 0 point 0 point Start XY 3E00 3E10 000...
APP - 49 APPENDICES c) Auto refresh settings • PLC No.1 Auto refresh CPU specific send range(U3E0\) No. Point Start End Start End 1 28 M3072 M3519 — G17022 G17049 2 118 D640 D757 — G17050 G17167 • PLC No.2 Auto refresh CPU specific send range(U3E1\) No. Point Start End Start End 1 46 M2000 M2735 — G...
APP - 53 APPENDICES APPENDIX 3 Processing Times APPENDIX 3.1 Processing time of operation control/Transition instruction (1) Operation instructions Processing time of operation instructions Classifications Symbol Instruction Operation expression Processing time [µs] Q170MCPU #0=#1 D800=D801 1.5 U3E1...
APP - 66 APPENDICES APPENDIX 4 Cables In this cable connection diagram, maker names of connectors are omitted. Refer to "APPENDIX 5.5 Connector" for maker names of connectors. APPENDIX 4.1 SSCNET cables Generally use the SSCNET cables available as our products. (1) Model explanation Numeral ...
APP - 67 APPENDICES POINTS (1) If the end face of cord tip for the SSCNET cable is dirty, optical transmission is interrupted and it may cause malfunctions. If it becomes dirty, wipe with a bonded textile, etc. Do not use solvent such as alcohol. (2) Do not add impossible power to the connector of t...
APP - 69 APPENDICES APPENDIX 4.2 Forced stop input cable Generally use the forced stop input cable available as our products. If the required length is not found in our products, fabricate the cable on the customer side. Make the forced stop input cable within 30m(98.43ft.). (1) Q170DEMICBL M (a) Mo...
APP - 74 APPENDICES APPENDIX 5.2 Servo external signals interface module (Q172DLX) [Unit: mm (inch)] Q172DLX Q172DLX CTRL 90(3.54) 98(3. 86) 45(1.77) 4 (0 .16) 23(0.91) 27.4(1.08) APPENDIX 5.3 Manual pulse generator interface module (Q173DPX) [Unit: mm (inch)] Q173DPX Q173DPX 12 3 PLS.A 12 3 PLS.B 1...
APP - 77 APPENDICES (3) 24VDC power supply connector (Tyco Electronics AMP K.K. make) Type Connector : 1-1827864-2 Terminal : 1827587-2 [Unit: mm (inch)] 9 .4(0. 37 ) 11 .3 (0 .44 ) 9(0.35) 5.9 3. 1(0. 1 2) 7 .6(0. 30 ) 12.45(0.49) (0.23) (4) Internal I/F connector (HONDA TSUSHIN KOGYO CO., LTD.) Ty...
APP - 78 APPENDICES APPENDIX 5.6 Manual pulse generator (MR-HDP01) [Unit: mm (inch)] 72 (2.83) 0.2 +2 -0 6 2 10 60 20 70 30 80 90 12V 0V A B +5to 0 50 40 Space The figure of processing a disc equi-spaced 3- 4.8(0.19) (2 .4 4) Packing t=2.0 16 20 (0.63) (0.79) 3.6(0.14) 0.5 27.0 (1.06) 1 80(3. 15 ) 0...
WARRANTY Please confirm the following product warranty details before using this product. 1. Gratis Warranty Term and Gratis Warranty Range We will repair any failure or defect hereinafter referred to as "failure" in our FA equipment hereinafter referred to as the "Product" arisen du...
6. Precautions for Choosing the Products (1) For the use of our Motion controller, its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in Motion controller, and a backup or fail-safe function should operate on an external system to Motio...
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