MGE UPS Systems EX-5, EX-7, EX-11RT - Manuals

EX 5/7/11RT Systems Contents c ii 86-86000-00 B00 section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Section 2 Setup and Installation 2.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1 ...

Installation and User Manual section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Section 4 Maintenance 4.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1 4.1 Troubleshooting . . . . . . ...

Figures figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1: Tower Configuration with Power Module, Battery Module, and optional Transformer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4 1-2: Rack Con...

Installation and User Manual Figures (continued) figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-1: Initial Startup Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1 3-2: Control Pa...

EX 5/7/11RT Systems c vi 86-86000-00 B00 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. The EX 5/7/11RT models that are covered in this manual are intended for in...

Installation and User Manual c vii 86-86000-00 B00 Safety of Persons CAUTION: Safety of persons ◗ The system has its own power source (the battery). Consequently, the power outlets may be energized even if the systems is disconnected from the AC power source. ◗ Dangerous voltage levels are present w...

EX 5/7/11RT Systems c viii 86-86000-00 B00 CAUTION: Record all serial numbers! CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR EX 5/7/11RT AND ACCESSORIES. THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SE...

Installation and User Manual Symbol Usage c ix 86-86000-00 B00 Symbol Usage This manual uses the following icon symbols with text to convey important information and tips. WARNING Indicates information provided to protect the user and service personnel against safety hazards and/or possible equipmen...

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I n t r o d u c t i o n 1.0 Scope Introduction is a general description of system configurations of the EX 5/7/11RT, and its mechanicalelectrical characteristics. Additionally there is an optional accessories section with important information on MGEproducts that will enhance the performance of the ...

Installation and User Manual 1.1 System Electrical Characteristics Table 1-3: UPS Characteristics System Ratings. Table 1-4: Transformer Module Characteristics Ratings. CAUTION Power Module is factory configured at 208Vac, 60 Hz input and output. Without transformer, Input and Output of the UPS must...

Table 1-5: Battery Module Ratings. 1.2 Standard Configuration The EX 5/7/11RT systems can be set up in tower or rack configurations. 1.2.1 Tower Configuration Figure 1-1: Tower Configuration with Power Module, Battery Module, and optional Transformer Module. EX 5/7/11RT Systems Introduction 1 — 4 86...

Installation and User Manual 1.2.2 Rack Configuration Figure 1-2: Rack Configuration with Power Module, Battery Module, and optional Transformer Module. Table 1-6: System Dimensions and Weights. (*) For depth constraint applications, a shorter version of I/O Box for Power Module is available. With t...

1.3 Rear Panel Components 1.3.1 Power Module EX 5/7/11 RT Figure 1-3: Rear panel of the Power Module. 1.3.2 Battery Module EXB 5/7/11RT With Remote Emergency Power Off (REPO) Function Figure 1-4: Rear Panel of the Battery Module. EX 5/7/11RT Systems Introduction 1 — 6 86-86000-00 B00 13 12 14 Connec...

Installation and User Manual 1.3.3 EX RT Transformer Module Figure 1-5: Rear Panel of the optional Transformer Module. (PN 86211) 1.4 Power Module Display and Control Panel Figure 1-6: View of typical control panel interface. Introduction 1 — 7 86-86000-00 B00 Main Output Circuit Breaker Load 2: 4 N...

1 . 5 Optional Accessories Optional Accessories describes the options available for upgrades and enhancement of the EX 5/7/11RT systems. Detailed installation of the unit is described in following sections. To ensure a successful installation, all procedures should be followed in their correct seque...

Installation and User Manual 1 — 9 86-86000-00 B00 EX 5/7/11RT Systems 1.5.3 Multiple Battery Module Backup Time at Full Load Standard EX 5/7/11RT systems (one Power Module, and one Battery Module), offers a standard backup time of 5to 12 minutes at full load. To increase backup time, it is possible...

EX 5/7/11RT Systems 1 — 10 86-86000-00 B00 1.5.5 Battery Integration Kit with Casters (Part number 86005) Battery Integration Kit is a cart, designed to hold up to 8 modules. It has swivel wheels with brakes, leveling feet,seismic floor mount panels, plates to lock modules and hardware included. Mod...

Installation and User Manual 1 — 11 86-86000-00 B00 EX 5/7/11RT Systems 1.5.7 Transformer Module - For use with EX 5/7/11RT Power Module This module provides isolated 120/208/240Vac outputs. Figure 1-11: Typical Transformer Module contents and connections. Introduction EX RT Transformer Module Conte...

EX 5/7/11RT Systems 1 — 12 86-86000-00 B00 1.5.8 CLA Charger Module Extended back-up time (up to 8 hours at full load) requires a high power battery cabinet connected to the EX5/7/11RT via the CLA Module. IMPORTANT The CLA can not be used to charge the Battery Module (EXB). It is designed to charge ...

S e t u p a n d I n s t a l l a t i o n 2.0 Scope Setup and Installation guides the user through tools and equipment required for connecting the EX 5/7/11RT andbattery installation or replacement. Included are assembly instructions, power cable connections with wire diagramsfor configuring the produ...

2.3 Installation in Tower Configuration Follow the numerical sequence to assemble tower stands and tower stand expanders, shown in Figure 2-3. Figure 2-3: Tower Configuration of Standard System and Optional Transformer Module. EX 5/7/11RT Systems Installation 2 — 4 86-86000-00 B00 www .mge ups. com ...

Installation and User Manual 2.4 Installation in Rack Mounting Configuration 2.4.1 Adjustment of front panel logo and control panel for rack orientation. NOTE If system includes the Transformer Module, we recommend to mount the Battery Module on the bottom, then mount the Power Module above the Batt...

2.4.2 Prepare Battery Module for Rack Mounting IMPORTANT This step requires two people. The Battery Module is very heavy (151 lbs.). To ease its rack mounting, you can remove the battery pack from theBattery Module, as explained below. Proceed as follows: 1. Unscrew the six screws securing front pan...

Installation and User Manual 2.4.3 Power, Battery, Transformer, and CLA Charger Module Rack Mounting The following steps apply to all modules. For simplicity, only Power Module is shown. Proceed as follows: 1. Attach both front mounting ear brackets to module with supplied screws. (For this step, it...

Installation and User Manual 2.5 Communication Ports EX 5/7/11RT Power Module provides 3 communication method's that can be used simultaneously: ◗ A female DB9 provides RS232 communications using MGE Serial HID UPS Transfer (SHUT) protocol. This COM Port is compatible with Solution Pac 2 to perform ...

2.5.2 Connecting the Dry (Relay) Contact Communication Port The system status is indicated by the connection of common pin (Pin 5) to the appropriate pins. Refer to the pinexplanations below for details. Figure 2-9: Relay Pin Connections for Communication Port. 2.5.3 Installation of Optional Transve...

Installation and User Manual A wide range of optional cards will allow your UPS to talk to nearly all equipment management systems, makingintegration faster and easier. All these cards can plug directly into the UPS, saving time and money on your nextUPS project. (Meta UPS Card and U-Talk/Basic Acqu...

2.6 Remote Emergency Power Off (REPO) Communication Port The end user is responsible for the installation of a Remote Emergency Power Off function. Installation must becarried out in compliance with local code regulations. To shutdown the entire system completely in case of emergency: ◗ Disconnect t...

Installation and User Manual 2.7 System Connections WARNING This type of connections must be carried out by qualified electrical personnel. Before carrying out any connections, check that battery circuit breaker is OFF and that the upstream protection devices (Normal and Bypass AC sources) are open ...

Proceed as follows: 1. For normal AC input, make connections to L1, L2 and terminals only. No connections are required for Bypass AC input. Make connections to , L5, L6 terminals for output. CAUTION: Always connect the earth ground wire first. Jumper must be between L1 and L3. System is factory conf...

2.7.2 Connecting EX RT Transformer Module (Part number 86211) This module is to provide isolated 120/208/240 VAC outputs to the protected loads. Figure 2-13: View of EX RT Transformer Module connected downstream for 120/208/240 Vac outputs (shown with one EXB). Installation and User Manual Installat...

2.7.3 Connections with Separate Normal and Bypass AC sources (2 Mains) CAUTION: This connection requires isolation Transformer Module. Call MGE Technical Support for details. Figure 2-14: Normal AC and Bypass AC inputs, Output Cables Installation, and Simplified Connection Diagram. EX 5/7/11RT Syste...

Installation and User Manual 2.7.4 System Connections as Frequency Converter (without Bypass AC source) Figure 2-15: Accessing Terminal Blocks for Input and Output power cables. Installation 2 — 17 86-86000-00 B00 Card Settings RS232 Download 66074 UP S data Res e t 100 10 1 2 ON ETHER NET IP = MAC=...

2.8 Connection of Battery Module EXB 1. Check that the battery circuit breaker (5) is OFF (“0”) position. 2. Connect the battery power cable to the connectors and of the Power and Battery Modules. 3. Connect the battery detection cable between connectors and of the Power and Battery Modules. Figure ...

Installation and User Manual 2.9 Connection of Optional CLA Module 1. Connect the battery power cable and battery detection cable (provided with the CLA Module) between the Power Module and the CLA Module. 2. Connect the DC Input of the CLA Module to high power battery cabinet. ◗ DC Input Cable cros...

O p e r a t i o n 3.0 Scope Operation describes EX 5/7/11RT systems characteristics of indicators and controls, modes and specifications andtheory of operating the EX 5/7/11RT. The user procedures include performing software programming that willmaintain smooth performance. Refer to Figure 1.6 for d...

3.2 UPS Personalization WARNING Before changing items from Tables, 3-1, 3-2, 3-3, and 3-4, the UPS system must be turned OFF. IMPORTANT If specific settings are required, it is recommended to enter the UPS personalization mode at this stage. It is possible to enter this mode through the front panel ...

Installation and User Manual 3.3 Information Technology IT Network and Industrial Operating Modes Table 3-5: System Operation in IT Netowrk and Industrial Modes. Symptoms IT Network mode Industrial mode Overload, and Bypass Load is transferred to Bypass AC source. Same as IT Network mode, but AC sou...

Installation and User Manual 3.4 Operating Modes 3.4.1 Normal (double conversion) Mode Figure 3-4: Normal (double conversion) mode. Operation 3 — 7 86-86000-00 B00 OFF ON OFF ON 15 15 16 LOAD LEVEL4kW / 5 kVA REMAINING TIME 10 minutes 21 22 This is the standard operating mode, set by the factory. Tw...

3.4.2 ECO Mode Figure 3-5: ECO mode display. EX 5/7/11RT Systems Operation 3 — 8 86-86000-00 B00 The main advantage of the ECO mode is that itreduces the consumption of electrical power by notrunning in the online mode. When this mode isselected, the system works as an offline UPSsystem, powered by ...

Installation and User Manual 3.5 Operation on Battery Power Figure 3-6: Transfer, Threshold and End of backup time. Operation 3 — 9 86-86000-00 B00 3.5.1 Transfer to Battery Power The load continues to be protected by the UPS whenthe Normal AC source is not available. Power issupplied by the battery...

3.6 Return of Normal AC source After an outage, the UPS restarts automatically when AC power is restored (unless this function has been disabled via UPS personalization). 3.7 Shutdown Figure 3-7: Shutdown display, circuit breaker, and AC source switch. EX 5/7/11RT Systems Operation 3 — 10 86-86000-0...

M a i n t e n a n c e 4.0 Scope Maintenance includes a troubleshooting guide of symptoms and possible solutions, hot swapping the Power Moduleand Battery Module, and testing scenarios. 4.1 Troubleshooting ◗ If any of LEDs or is on, there is an operating anomaly or an alarm. ◗ Use "scroll up"...

Installation and User Manual 4.2 Hot Swapping the Power Module This operation can be performed without interrupting the load. Figure 4-1: Disconnecting the Power Module. Maintenance 4 — 3 86-86000-00 B00 1. Stop the system with the OFF button (press more than 3 seconds). System is now powered by Byp...

4.3 Re-connecting the Power Module This operation can be performed without interrupting the load. Figure 4-2: Reconnect the Power Module. EX 5/7/11RT Systems Maintenance 4 — 4 86-86000-00 B00 1. Secure the Input/Output box using the three screws. 2. Reconnect the cables and to the Power Module. 3. S...

Installation and User Manual 4.4 Hot Swapping the Battery Module During the replacement of the Battery Module, it is imperative to use the same type and number of element as theoriginal Battery Module provided with the UPS to maintain an identical level of performance and safety. In case ofdoubt, do...

A p p e n d i x 5.0 Electrical Specifications Electrical and Mechanical specifications for the EX 5/7/11RT. 5.1 System Input/Output Power Ratings Table 5-1: EX 5/7/11 RT Voltages and Frequency Characteristics. Source Voltage Frequency Normal AC Source 156 to 280 VAC 40 to 70 Hz Bypass AC Source 160 ...

EX 5/7/11RT Systems 5 — 2 86-86000-00 B00 5.3 System Backup Characteristics Table 5-2: Backup Time (in minutes). 11 kVA with 9Ah battery modules: 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Standard 90 40 25 18 14 11 9 7 6 5 Std + 1 EXB 191 93 61 43 30 24 20 17 15 14 Std + 2 EXB 293 143 96 71 53 44 34 ...

Installation and User Manual Table 5-3: Battery Recharge time to recover 90% of the rated backup time after discharge at full load. Configuration for Configuration for Configuration for 2 hours backup time 4 hours backup time 8 hours backup time EX 5RT 7 hours 15 hours 24 hours EX 7RT 5 hours 12 hou...

Table 5-7: Efficiency on ECO mode (all kinds of load) and batteries fully charged. 5.6 Heat Rejection Table 5-8: Full load heat rejection in BTU’s/hr. System Operation Mode On-line On Battery 5kVA 1350 1861 7kVA 1654 2280 11kVA 3033 3723 5.7 Environmental Characteristics ◗ The operating temperature ...

M G E W a r r a n t y & P r o p r i e t a r y R i g h t s f o r S i n g l e P h a s e P r o d u c t s Standard Warranty Form (Applicable within the United States, Canada and Mexico) MGE Standard Single Phrase Warranty MGE UPS SYSTEMS, INC. (“MGE”) warrants single phase products manufactured by M...

Warranty and Product Registration Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and qualityrequirements. We are pleased to have you join our increasing family of users. In order to maximize the value you receive from this product, and to ensure that you are ke...

MGE Customer Care Center - Single Phase Products Technical Support and Product Services Technical questions? If you encounter a problem while following the instructions in this manual, or have questions about the operation, repair, or servicing of your equipment, please direct calls to MGE UPS SYSTE...

G l o s s a r y Term used Definition/Meaning @ At. / And/or. +/- Plus or Minus. ≤ Equal to or less than. # Number. °C Degree Celsius. °F Degree Fahrenheit. Ø Phase angle. Ω Ohm; unit of resistance. ® Trade Mark. 2nd Second. AC or ac Alternating current, also implies root-mean-square (rms). Ambient T...

R e o r d e r F o r m 1 6 6 0 S c e n i c Av e n u e C o s t a M e s a , C A 9 2 6 2 6 Use this form to report any errors, omissions, or other problems you have experienced, or to order additional hardcopies of this document. A free copy of this document may be downloaded from the proprietary MGE Re...

w w w . m g e u p s . c o m Contact MGE United States MGE UPS SYSTEMS 1660 Scenic Ave.Costa Mesa, CA 92626 Tel: (714) 557-1636(800) 523-0142Fax: (714) 557-9788email: [email protected]: mgeups.com Canada MGE UPS SYSTEMS #9, 2789 Thamesgate DriveMississauga, ON L4T 4E8 Tel: (905) 672-0990(877) 672-09...