Page 2 - I M P O R T A N T S A F E T Y I N S T R U C T I O N S; Important Safety information; G r a p h i c a l C o m m a n d C e n t e r
I M P O R T A N T S A F E T Y I N S T R U C T I O N S SAVE THESE INSTRUCTIONS – This manual contains important instructions for all GCC's that mustbe followed during operation of the equipment. WARNING: Opening enclosures expose hazardous voltages. Always referservice to qualified personnel only. AT...
Page 3 - U s e r M a n u a l; User Manual
G r a p h i c a l C o m m a n d C e n t e r U s e r M a n u a l For service call1-800-438-7373 8 6 - 1 3 2 2 0 4 - 0 0 A 0 0 0 1 / 0 3Copyright © 2002 MGE UPS SYSTEMS, Inc.All rights reserved. Printed in U.S.A. MGE UPS SYSTEMS, Inc.1660 Scenic AvenueCosta Mesa, CA 92626(714) 557-1636 page iii User M...
Page 4 - Warranty Information; Warranty
G r a p h i c a l C o m m a n d C e n t e r page iv G r a p h i c a l C o m m a n d C e n t e r U s e r M a n u a l Warranty Information Warranty The liability of MGE UPS SYSTEMS, Inc. hereunder is limited to replacing or repairing at MGE UPS SYSTEMS, Inc.’s factory or on the job site at MGE UPS SYS...
Page 5 - How To Use This Manual; H o w To U s e T h i s M a n u a l :
How To Use This Manual page v User Manual H o w To U s e T h i s M a n u a l : This manual is designed for ease of use and easy location of information. To quickly find the meaning of terms used within the text, look to the Glossary. To quickly find a specific topic, look at the Table of Contents. T...
Page 7 - Contents; Section 1; Section 2; section; C o n t e n t s
page c i User Manual Contents section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Important Safety Instructions . . . . . . . . . . . . . .Inside Front Cover Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii...
Page 8 - Section 4
Section 3 GCC Screens section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3.1 GCC Menu Structure . . . . . . . . . . . . . . . . . . . . . . . ...
Page 10 - Figures; number
Figures number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1 Keypad Alphanumeric Characters . . . . . . . . . . . . . . . . . . . . . .1-3 1-2 S-M Configuration , 1 GCC per Module (800 kVA UPS System Shown) . . . . . . . . . . . . . . . . . . . . . ....
Page 11 - Ta b l e s
Contents page c v User Manual F i g u r e s ( c o n t i n u e d ) number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5-1 Alarm/Event Present Log Screen . . . . . . . . . . . . . . . . . . . . . .5-3 5-2 Alarm/Event History Log Screen . . . . . . . . . ...
Page 13 - Section Descriptions; Introduction; I n t r o d u c t i o n
1.0 Scope This section is a general introduction and overview of the MGE Graphical Command Center (GCC). 1.1 Reference Manuals 86-132203-00 EPS 8000 625-800kVA User Manual, Single-Module 86-132202-00 EPS 8000 625-800kVA User Manual, Parallel System 86-132201-55 EPS 8000 625-800kVA Installation Manua...
Page 14 - GCC System Overview
1.3 GCC System Overview The GCC functions as the monitoring program for your system. The intention of the GCC is to operate only as an aid to the existing indicators and controls. It is only intended as a display device and will not be used for any control purposes. The GCC is factory installed and ...
Page 15 - PRELIMINARY COPY; Keypad; The Keypad opens by double-clicking inside any text box.
PRELIMINARY COPY 1.4 Keypad The Keypad opens by double-clicking inside any text box. The alphanumeric Keypad provides access to normal keyboard characters, Decimal Point (.), Backspace (Bsp), Space (Spa), Caps (Cps) and other characters. Use the “<-” and “->” keys to scroll to next group of ke...
Page 16 - GCC Configurations
1.5 GCC Configurations Three separate series of mimic diagrams are available: 1. Single-Module (S-M) 2. Multi-Module (M-M) 3. Static Switch Cabinet (SSC) The GCC is located on the UPS Module, the Static Switch Cabinet or both. A Single-Module UPS configuration is shown in Figure 1-2. A Multi-Module ...
Page 19 - The following GCC Setup screens are described in this section:; Enter Setup Screen; GCC Setup; G C C S e t u p; Enter Setup; EXIT; Password
2.0 Scope This section guides the User through the GCC login and custom configuration screens. 2.1 GCC Setup Screens The following GCC Setup screens are described in this section: ◗ Enter Setup ◗ Identification Setup, Single-Module ◗ Identification Setup, Multi-Module ◗ System Configuration, Multi-M...
Page 20 - Identification Setup Screen
2.1.2 Identification Setup Screen The Identification Setup screen is accessed from the Enter Setup screen when the password is entered. For a Single-Module the Identification Setup allows the User to modify the naming conventions for the UPS’s, circuit breakers, and inputs of the unit. For Multi-Mod...
Page 21 - Opens the System Configuration Screen.; Identification Setup
GCC Setup page 2 — 3 User Manual Figure 2-2: S-M Identification Setup Screen. Figure 2-3: M-M Identification Setup Screen. Opens the System Configuration Screen. Alarm Popup Screen Set to have Alarm Screen automaticallyopen when new Alarm/Event happens Change Password UPS 1 LoadProtected ALARMS 07:3...
Page 22 - Returns to the Identification Setup Screen.
Figure 2-4: M-M System Configuration Screen. Returns to the Identification Setup Screen. GCC Setup G r a p h i c a l C o m m a n d C e n t e r page 2 — 4 Alarm Popup Screen Set to have Alarm Screen automaticallyopen when new Alarm/Event happens Change Password System Load Protected ALARMS 15:14:01 T...
Page 23 - Change Password; From the menu button click the Change Password button.; Enter; Double tap on cursor to bring up keyboard; New Password; Confirm Password
GCC Setup page 2 — 5 User Manual 2.1.3 Change Password Change Password will allow the User to change the default password ‘manager’ to a new User password. N O T E : Must be in the Setup Screen to change password. See section2.1.1 Enter Setup Screen for instructions. Proceed as follows: (Lower case ...
Page 24 - Control Panel
2.1.4 Control Panel The Control Panel is available to modify computer settings similar to a PC windows control panel. The date and time can be changed by double-clicking the Date/Time icon as shown in Figure 2-6. N O T E : Must be in the Setup Screen to change password. See section2.1.1 Enter Setup ...
Page 25 - Scope; GCC Menu Structure; GCC Screens; G C C S c r e e n s
3.0 Scope This section describes the menu buttons, and how to navigate from screen to screen. Progressing through each section will enable more to be learned and expected from the GCC screens, Users will become more proficient at navigating and monitoring the System. 3.1 GCC Menu Structure SINGLE-MO...
Page 26 - Opens the UPS Main Menu screen. The default name is UPS 1, but can; Load; Input
3.2 Main Menu Screen The Main Menu Screen consists of three major components: the menu buttons, UPS status panel, mimic diagram. For Mimic Diagram, see section 4.0. 3.2.1 Menu Buttons The GCC uses menu button selections on the left side of each screen. For Single-Module selections see Figure 3- 1a. ...
Page 28 - Name of UPS; Backup Time; Unit
3.2.2 UPS Status Panel The UPS Status Panel is located at the top of the Main Menu screen. It consists of five items that give the User current information, such as, % load, alarms, battery backup time, name of UPS, and load status pertaining to the selected Single or Multi-Module UPS. See Figure 3-...
Page 29 - System Main Menu Screen; Up to 6 UPS's can be displayed
GCC Screens page 3 —5 User Manual 3.3 System Main Menu Screen The System Main Menu screen is shown for a three UPS Multi-Module system configuration in Figure 3-3. Up to 6 UPS modules can be displayed. Figure 3-3: M-M System Main Menu Screen. UPS 1 UPSOnline Q4S Q2S Q5N Q3BP Utility 2 Utility 1 Syst...
Page 30 - Inverter Screen; Inverter; Menu for Single-Module
3.4 Inverter Screen The Inverter screen in Figure 3-4 displays inverter information such as voltage L-L and L-N, current and frequency. Three indicators are present to show inverter is connected to load, overload and out of synchronization with bypass status. The inverter indicators are displayed on...
Page 31 - Rectifier Screen
GCC Screens page 3 —7 User Manual 3.5 Rectifier Screen The Rectifier screen displays information such as input voltage, DC bus voltage, the status of the input device, battery, circuit breaker, and other conditions common to the Rectifier/Charger. See Figure 3-5. Figure 3-5: Rectifier Screen. Load B...
Page 32 - Single-Module Load Screen
3.6 Single-Module Load Screen The Single-Module Load screen displays information such as voltage L-L and L-N, current, frequency, kW, kVA, pf, and % load. See Figure 3-6. Figure 3-6: S-M Load Screen. GCC Screens G r a p h i c a l C o m m a n d C e n t e r page 3 —8 Load Battery Online Trend Input Re...
Page 33 - Multi-Module Load UPS Screen; load; System load
GCC Screens page 3 —9 User Manual 3.7 Multi-Module Load UPS Screen The Multi-Module Load UPS screen is accessed from the UPS mimic diagram. The screen displays information of the selected UPS and overall system status, such as voltage, current, frequency, kW and kVA, pf, and % load. See Figure 3-7. ...
Page 34 - Multi-Module System Load Screen
3.8 Multi-Module System Load Screen The Multi-Module System Load screen is accessed from the system mimic diagram. The screen displays infor- mation on kW, %kW and %kVA of all the UPS’s configured, and the overall system measurements. See Figure 3-8. Figure 3-8: M-M System Load Screen. GCC Screens G...
Page 35 - Single-Module Battery Screen; Battery; Charging
GCC Screens page 3 —11 User Manual 3.9 Single-Module Battery Screen The Single-Module Battery screen displays information such as DC voltage, discharge and charging current, and battery CB status. When enabled at the UPS, battery temperature and backup time are also available. Refer to Section 2.0 f...
Page 36 - Multi-Module Battery Screen
3.10 Multi-Module Battery Screen The Multi-Module Battery screen displays Information such as DC Voltage, discharge and charging current, and battery CB status. When enabled at the UPS, battery temperature and backup are also available. See Section 2.0 for Setup information. See Figure 3-10. Figure ...
Page 37 - Online Trending Screen; Online Trending; UPS Status Menu
3.11 Online Trending Screen The Online Trending screen displays voltage, current, kW and kVA information in graphical format. The GCC includes scroll arrows, on the vertical scale, to adjust the volts, amps and kVA/kW. On the horizontal scale use the scroll arrows to adjust the time in minutes. See ...
Page 38 - Input Screen
3.12 Input Screen The Input screen allows the User to view all the input measurements such as voltage, current and frequency of the UPS's configured. See Figure 3-12. Figure 3-12: Input Screen. GCC Screens G r a p h i c a l C o m m a n d C e n t e r page 3 —14 UPS 1 LoadProtected UPS 2 UPSOffline UP...
Page 39 - Power Flow Indicators; Users Manual; GCC Mimic Diagrams; G C C M i m i c D i a g r a m s
4.0 Scope This section provides GCC mimic diagrams representing the common status and fault modes. 4.1 Color Status Indicators A color standard has been established to indicate the status of the UPS or SSC operation as follows: Green = Normal / Power Flow. Yellow = On Battery, (for Multi-Module only...
Page 40 - Single-Module UPS Online
4.3 Single-Module UPS Online In normal online operation the path of power will show green from utility to unit load, as shown in Figure 4-1. Figure 4-1: S-M UPS On-Line. GCC Mimic Diagrams G r a p h i c a l C o m m a n d C e n t e r page 4 —2 Load Battery Online Trend Input Rectifier Inverter 13:54:...
Page 41 - Single-Module UPS On Bypass
GCC Mimic Diagrams page 4 —3 User Manual 4.4 Single-Module UPS On Bypass If there is a major fault in the UPS it will transfer to bypass. The power flow will show green from Utility 2 to the load. The section that had the fault will show red to draw attention to the fault. If the User shuts down the...
Page 42 - Single-Module UPS On Battery
4.5 Single-Module UPS On Battery In battery operation the path of power will show green from the battery to unit load, and Utility 1 and Utility 2 will show red, as shown in Figure 4-3. Figure 4-3: S-M UPS on Battery. GCC Mimic Diagrams G r a p h i c a l C o m m a n d C e n t e r page 4 —4 Load Batt...
Page 43 - Single-Module UPS Battery CB Open
GCC Mimic Diagrams page 4 —5 User Manual 4.6 Single-Module UPS Battery CB Open Battery CB open shows the battery circuit breaker QF1 in the open state. The battery and lines to the battery show red to indicate and draw attention to the fault condition, as shown in Figure 4-4. Figure 4-4: S-M Battery...
Page 45 - Multi-Module 1 UPS on Battery
GCC Mimic Diagrams page 4 —7 User Manual 4.8 Multi-Module 1 UPS on Battery When a Multi-Module UPS is in battery mode the UPS icon will display in yellow. If all UPS’s that are online are in battery mode, then the line to the load will be yellow, as shown in Figure 4-6. Figure 4-6: M-M UPS on Batter...
Page 46 - Multi-Module on Bypass
4.9 Multi-Module on Bypass If all UPS’s are faulted or offline then the system will transfer to bypass. The power flow will show green from Utility 2 to the load. UPS’s that are faulted will show red. If they are shutdown without fault then they will show gray. See Figure 4-7. Figure 4-7: M-M UPS on...
Page 47 - Multi-Module Test and Maintenance Mode on UPS
GCC Mimic Diagrams page 4 —9 User Manual 4.10 Multi-Module Test and Maintenance Mode on UPS When Q3BP is closed and Q5N is open, the system is in Test and Maintenance Mode. The customer’s load is being supplied by Utility 2. In this condition, UPS’s can be turned on and off without affecting the cus...
Page 48 - Multi-Module Test and Maintenance Mode on Bypass
4.11 Multi-Module Test and Maintenance Mode on Bypass When Q3BP and the static switch (Q2S) are closed and Q5N is open, the system is in Test and Maintenance Mode on bypass. The customer’s load is being supplied by Utility 2. In this condition, UPS’s can be turned on and off without affecting the cu...
Page 49 - Multi-Module Transfer Mode
GCC Mimic Diagrams page 4 —11 User Manual 4.12 Multi-Module Transfer Mode Transfer mode is when bypass is on and Q3BP is closed. The load is being shared by both. The system will enter this condition when going to or coming from test and maintenance mode, as shown in Figure 4-10. Figure 4-10: M-M Tr...
Page 50 - Communication Fault
4.13 Multi-Module Communication Fault Communication fault indicates a loss of proper communications to one or more UPS’s in the system. The fault can be caused by two problems, the unit has powered down and is no longer responding or there has been a break in the communication cable. See Figure 4-11...
Page 51 - UPS Modules; GCC Alarms; G C C A l a r m s
5.0 Scope This section describes the captured alarms and events, including how to acknowledge and clear the alarm historylog. 5.1 Alarm and Event System The alarm and event system gives the User a visual source for alarms and events that occur within each system. An alarm is a warning that a fault o...
Page 52 - Alarm/Event Present Screen
The event list is for a Single-Module UPS. For a Multi-Module System, the UPS module number (from 1 to 6), withthe event will be displayed. Events - UPS Modules Module 1 Low Battery Shutdown Module 1 UPS Off-Line Module 1 Battery Charging Module 1 UPS On-Line Module 1 Battery Current Limiting activa...
Page 53 - Present; Ack All Alarms; Ack this alarm only
GCC Alarms page 5 —3 User Manual Figure 5-1: Alarm/Event Present Screen. Alarms Only Activatipon Time Message Acknowledged Returned To Normal 10/24 07:29:34 Battery CB Open 10/24 07:29:34 Rectifier/Charger Off 10/24 07:29:34 Input CB Open 10/24 07:29:34 UPS out of Sync with Bypass 10/24 07:33:28 Byp...
Page 54 - Alarm/Event History Screen; Clear Log; Red; Blue
5.4 Alarm/Event History Screen The Alarm/Event History screen lists all present and stored information on all alarms and events. Refer to Figure 5-2 for screen selections. Clear Log Selecting “Clear Log” will delete all history files. A password is required and theClear Alarm Event Log Password scre...
Page 55 - History
GCC Alarms page 5 —5 User Manual Figure 5-2: Alarm/Event History Screen. Start date 14 End date 16 2003 January Alarms Only Activatipon Time Message Acknowleged ReturnedTo Normal 10/14 12:02:58 Communication Fault 10/14 12:02:58 Communication Fault 10/14 12:03:08 10/14 12:02:24 Bypass Input Circuit ...
Page 57 - GCC Troubleshooting; G C C T r o u b l e s h o o t i n g
User Manual GCC Troubleshooting G C C T r o u b l e s h o o t i n g page 6 —1 6.0 Scope This section contains a troubleshooting guide to assist the User with any communication and configurationproblems. 6.1 Communication and Configuration The GCC is factory tested and ready to use upon receipt. Prop...
Page 58 - Communications Port Switch Settings
Figure 6-2: M-M RS232/RS485 Interface Connections with GCC. 6.3 Communications Port Switch Settings Communications port toggle switches are set to open or closed positions for proper transfer of data. To set dip switches on RAUZ1 and RAUZ2 PCB’s proceed as follows: All cubicles must have the switche...
Page 60 - Communications Port 2 Personalization
Table 6-1: Two-Module Communications Port Switch Settings. CUBICLE #1 - SSC CUBICLE #2 - UPS 1 CUBICLE #3 - UPS 2 GTCZ / RAUZ1 UPS 1 GTCZ / RAUZ1 COM 2 UPS 2 GTCZ / RAUZ1 COM 2 Dip Switch “O” OPEN Dip Switch “O” OPEN Dip Switch “O” OPEN Dip Switch “P” OPEN Dip Switch “P” OPEN Dip Switch “P” OPEN Dip...
Page 61 - Slave Address for Single-Module; UPS
GCC Troubleshooting page 6 —5 User Manual 6.4.1 Slave Address for Single-Module For a Single-Module UPS, the slave address settings are shown. Also see Figure 6-4. GTCZ / RAUZ1 UPS 1 COM 1 2O H COM 2 2O H Figure 6-4: S-M Slave Address Settings. 6.4.2 Slave Address for Multi-Module with GCC in SSC Fo...
Page 63 - Switch Setting
GCC Troubleshooting page 6 —7 User Manual 6.6 RS232/RS485 Interface Converter The Patton Model 2089 RS232 to RS485 interface converter requires no AC power or batteries for operation, as it is powered by the computer. 6.6.1 Switch Setting This section shows how to access the Dip switches, and descri...
Page 65 - Auto Start
GCC Troubleshooting page 6 —9 User Manual 6.7 Auto Start If the monitoring software does not automatically start when the GCC is turned on, then perform the followingprocedure: 1. In the Remote Agent window, click on the Setup button. 2. Select the “Run CE View on Startup” box. 3. Click OK. 4. Go to...
Page 67 - Symbols; Glossary; G l o s s a r y
Symbols Definition / Meaning / And/or. % Percentage. +/- Plus or Minus. # Number. °C Degree Celsius. °F Degree Fahrenheit. Ø Phase. ® Trade Mark. ABC Normal sequence of phase (clockwise) in three-phase power. AC or ac Alternating current, also implies root-mean-square (rms). Alarm Warning of a fault...
Page 71 - Index; I n d e x
A Ack all Alarms 5 —2 Ack this alarm only 5 —2 Active/Unack Alarms 5 —2, 5 —4 Alarm and Event System 5 —1 Alarm Pop-up Screen 2 — 2, 5 —2 Alarm/Event Filter 5 —2 Alarm/Event History Screen 5 —4 Alarm/Event Lis 5 —4 Alarm/Event List 5 —2 Alarm/Event Present Screen 5 —2 Alarms 3 —2 Alarms - Static Swi...
Page 74 - Reorder form; 6 6 0 S c e n i c Av e n u e; omissions, or other problems you have experienced.; U s e t h i s f o r m
Reorder form 1 6 6 0 S c e n i c Av e n u e C o s t a M e s a , C A 9 2 6 2 6 to order additional copies of this document, or to report any errors, omissions, or other problems you have experienced. NAME COMPANY __________________________________________________________________ STREET ADDRESS ______...
