Page 2 - IMPORTANT SAFETY INSTRUCTIONS; Cer tification Standards; Important Safety Information and Standards
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS – This manual contains important instructions for MGE UPS SYSTEMS, INC. products that must be followed during operation and maintenance of the equipment. WARNING Opening enclosures expose hazardous voltages. Always refer service to qualified pers...
Page 3 - Installation and User Manual; Product Safety; Special Precautions; WARNING; Safety of Persons
Installation and User Manual Safety of Persons ◗ The UPS has its own internal power source (the battery). Consequently, the power outlets may be energized even if the UPS is disconnected fromthe AC power source. ◗ The UPS must be properly grounded. ◗ The battery supplied with the UPS contains small ...
Page 4 - EX 5RT System; iv
EX 5/7/11 RT System CAUTION: Record all serial numbers! CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR EX 5/7/11 RT AND ACCESSORIES. THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMBERS IF SERVIC...
Page 5 - I n s t a l l a t i o n a n d U s e r M a n u a l; Revision History; E X 5 R T / E X 7 R T / E X 1 1 R T S y s t e m
Installation and User Manual v 86-86000-00 A01 E X 5 / 7 / 1 1 R T S y s t e m I n s t a l l a t i o n a n d U s e r M a n u a l Revision History E X 5 R T / E X 7 R T / E X 1 1 R T S y s t e m I n s t a l l a t i o n a n d U s e r M a n u a l 8 6 - 8 6 0 0 0 - 0 0 R e v i s i o n : A 0 0 I n i t i ...
Page 7 - Contents; C o n t e n t s; c i; Section 1; section
Contents C o n t e n t s c i 86-86000-00 A01 section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .iiCertification Standards . . . . . . . . . . . . . . . . . . . . . . ...
Page 8 - Section 2; Section 3
EX 5/7/11 RT System Contents c ii 86-86000-00 A01 Section 2 Setup and Installation section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1 2....
Page 10 - Figures; -10a: Activation of remote power off function using a contact
Figures figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1: Tower Configurations with Power Module, Battery Module, and optional Transformer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4 1-2: Rack Co...
Page 11 - table
Installation and User Manual Figures (continued) figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-1: Initial Startup Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1 3-2: Control Pane...
Page 12 - c vi
(This page left blank intentionally) EX 5/7/11 RT System c vi 86-86000-00 A01
Page 13 - I n t r o d u c t i o n; Scope; Introduction; Electrical and Mechanical specifications for the EX 5/7/11 RT.
I n t r o d u c t i o n 1.0 Scope Thank you for selecting an MGE UPS SYSTEMS, INC. (MGE) product to protect your electrical equipment. The product you selected is a part of the EX RT series. The EX RT series is a family of Uninterruptible Power Supply(UPS) designed to provide safe, and reliable AC p...
Page 14 - Table 1: EX RT Model Descriptions and Contents; System Description
Table 1: EX RT Model Descriptions and Contents System Description Contents Model Par t Power Module Battery Module Transformer Power Module Battery Module SNMP/Web Number 86055 86075 86115 86079 86119 Module Rail Kit 86001 Rail Kit 86002 Network (120/208/240Vac) Mgt. Card 86003 66074 5kVA 86050 X X ...
Page 15 - Par t Number
Installation and User Manual Table 2: Optional Accessories (See section 1.5 for description) Par t Number Description 86001 Rail Kit for Power Module EX 5/7/11 RT 86002 Rail Kit for Batter y/Transfor mer/CLA Module 86005 Batter y Integration Kit with Casters 86006 Batter y Extension Cable Kit 86008 ...
Page 16 - System Electrical Characteristics; Table 3: Power Module Ratings; CAUTION; Table 4: Batter y Module Ratings; Batter y Type; Standard Configurations; Standard Configuration
1.1 System Electrical Characteristics Table 3: Power Module Ratings Par t Number 86055 86075 86115 Apparent Power, kVA 5 7 10@ 200/208/250 VAC Output11@ 220/230/240 VAC Output Active Power, kW 4 4.9 8@ 200/208/250 VAC Output7.3@ 220/230/240 VAC Output Input Current, A 25/24/23/ 35/34/32 50/48/50/48/...
Page 17 - Rack Configuration; Model; EX RT
Installation and User Manual 1.2.2 Rack Configuration Figure 1-2: Rack Configurations with Power Module, Battery Module, and Transformer Module. Introduction 1 — 5 86-86000-00 A01 Model Dimensions Weights EX 5RT/7RT (3U) 5.16” x 17.49” x 25” 49.6 lbs (22.5 kg) (131 x 444 x 635mm) EX 11RT (3U) 5.16” ...
Page 18 - Rear Panels
1.3 Rear Panels 1.3.1 Power Module EX 5/7/11 RT EX 5RT Power Module part number 86055EX 7RT Power Module part number 86075EX 11RT Power Module part number 86115 Figure 1-3: Rear panel of the Power Module. 1.3.2 Battery Module EXB 5/7/11 RT With Emergency Power Off (EPO) Function Figure 1-4: Rear Pan...
Page 19 - EX RT Transformer Module; Operation on battery LED.
Installation and User Manual 1.3.3 EX RT Transformer Module Figure 1-5: Rear Panel of the optional Transformer Module. (PN 86003) 1.4 Display and Control Panel Figure 1-6: View of typical control panel interface. Introduction 1 — 7 86-86000-00 A01 Main Output Circuit Breaker Load 2: 4 NEMA 5-15/20R ...
Page 21 - Battery Module with Remote Emergency Power Off (REPO) Function; See Appendix for additional Back-up time infor mation.; Battery Extension Cable Kit; Standard; Optional
Installation and User Manual 1.5.3 Battery Module with Remote Emergency Power Off (REPO) Function (EXB 5/7 RT; PN 86079, EXB 11RT; PN 86119) Standard HV EX 5/7/11RT system (one Power Module, EX 5/7/11 RT, and one Battery Module, EXB 5/7/11RT)offers a standard backup time of 5 to 12 minutes at full l...
Page 22 - Battery Integration Kit with Casters; Figure 1-10: Typical Battery Integration kit with casters setup.; POWER MODULE
1.5.5 Battery Integration Kit with Casters (Part number 86005) Battery Integration Kit is a cart, designed to hold up to 8 modules. It has swivel wheels with brakes, leveling feet,seismic floor mount panels, plates to lock modules and hardware included. Modules not included. Figure 1-10: Typical Bat...
Page 23 - Transformer Module; Figure 1-12: Typical Transformer Module contents and connections.; EX RT Transformer Module Contents; Tower Stand Expanders; Stabilizer Bracket
Installation and User Manual 1.5.7 Transformer Module This module provides isolated 120/208/240Vac output. Figure 1-12: Typical Transformer Module contents and connections. 1 — 11 86-86000-00 A01 Introduction www .mge ups.c om E X R T Tra nsforme r EX RT Transformer Module Contents Tower Stand Expan...
Page 24 - IMPORTANT; Battery Backup Time; hours; Utility; CLA Module Contents; CLA
1.5.8 CLA Module (Long backup time charger) (Part number 86004) Extended back-up time (up to 8 hours at full load) requires a high power battery cabinet connected to the EX5/7/11RT via the CLA module. IMPORTANT The CLA can not be used to charge the battery module (EXB). It is designed to charge thec...
Page 25 - S e t u p a n d I n s t a l l a t i o n; All Modules are shipped in separate boxes.; Installation
S e t u p a n d I n s t a l l a t i o n 2.0 Scope Installation guides the user through tools and equipment required for making input/output power and communica-tion cable connections, and battery installation and replacement. It provides assembly instructions, power cableconnections with wire diagra...
Page 28 - Installation in Tower Configuration
2.3 Installation in Tower Configuration Follow the numerical sequence to assemble tower stands and tower stand expanders, shown in Figure 2-2. Figure 2-2: Tower Configuration of Standard System and Optional Transformer Module. EX 5/7/11 RT System Installation 2 — 4 86-86000-00 A01 www .mge ups. com ...
Page 29 - Installation in Rack Mounting Configuration; NOTE; Unclip logo plate, and pull the LCD display from front panel.
Installation and User Manual 2.4 Installation in Rack Mounting Configuration 2.4.1 Adjustment of Front Panel Logo and control panel for Rack Orientation. NOTE If system includes the transformer module, we recommend to mount the battery module on the bottom, then mount the power module above the batt...
Page 30 - Prepare Battery Module for Rack Mounting; Unscrew the brackets securing the battery connectors.
2.5 Prepare Battery Module for Rack Mounting (optional rails required, part number: 86002) The battery module is very heavy. To ease its rack mounting, we strongly recommend to remove the battery packfrom the battery module, as explained below. See Section 1.2.2 for battery module weight. Proceed as...
Page 31 - Power or Battery Module Rack Mounting
Installation and User Manual 2.6 Power or Battery Module Rack Mounting (optional rack mounting kits required, part number: 86001 and 86002) The rails and necessary mounting hardware are supplied by MGE UPS SYSTEMS, INC. Proceed as follows: 1. Attach both front mounting ear brackets to power module o...
Page 32 - Rear Suppor t Brackets Installation; Attach the brackets; Input/Output Box Bracket System Installation; Secure small bracket to larger bracket from the underside
2.6.1 Rear Suppor t Brackets Installation (Part number 86013, included with rack mounting kits, part numbers: 86001 and 86002) These brackets prevent the power module from moving when the entire rack enclosure is moved. Proceed as follows: 1. Attach the brackets to the I/O Box and power module. 2. S...
Page 33 - Communication Por ts
Installation and User Manual 2.7 Communication Por ts EX 5/7/11RT provides 3 communication methods that can be used simultaneously: ◗ The COM port provides RS232 communications using MGE Serial HID UPS Transfer (SHUT)protocol. This COM Port is compatible with Personal Solution Pac (PSP) to shutdown ...
Page 34 - NC; contact normally open.
2.7.2 Connecting the Dry (Relay) Contact Communication Por t The system status is indicated by the connection of common pin (Pin 5) to the appropriate pins. Refer to the pinexplanations below for details. Figure 2-9: Relay Pin Connections for Communication Port. 2.7.3 Installation of Optional Networ...
Page 35 - ModBus Card
Installation and User Manual A wide range of optional cards will allow your UPS to talk to nearly all equipment management systems, makingintegration faster and easier. All these cards can plug directly into the UPS, saving time and money on your nextUPS project. (Meta UPS Card and U-Talk /Basic Acq...
Page 36 - Remote Emergency Power Off (REPO) Communication Por t; To shutdown the entire system completely in case of emergency:; Disconnect the AC input to the power module.; Activation voltage: 5VDC to 27VDC
2.7.4 Remote Emergency Power Off (REPO) Communication Por t The end user is responsible for the installation of an emergency power off function. Installation must be carried outin compliance with local code regulations. To shutdown the entire system completely in case of emergency: Disconnect the AC...
Page 37 - is OFF; Flexible Cordage and Conduit Installations
Installation and User Manual 2.8 Connecting the Input and Output Power Cables to the Input/Output Box WARNING This type of connection must be carried out by qualified electrical personnel. Before carrying out any connections, check that battery circuit breaker is OFF and that the upstream protection...
Page 38 - Typical Straight Conduit Installation; Always connect the; L6 L5 L2 L1 L1 L4 L3
Figure 2-12b: Step 3; Typical Straight Metal Conduit installation. Figure 2-12c: I/O Box Terminal Block Diagram. EX 5/7/11 RT System Installation 2 — 14 86-86000-00 A01 5. Typical Straight Conduit Installation (a) NOTE: Place lug ring inside the terminal block cover. Screw coupling into lug ring. (b...
Page 39 - System Connections with Common Normal and Bypass AC Sources; Transformer; Simplified Connection Diagram
2.8.2 System Connections with Common Normal and Bypass AC Sources Figure 2-13: Normal AC Input and Output Cables installation. NOTE: The power module factory default is for the common normal and bypass AC source (single Main). AC input connections must be made to L1, L2,and terminals. Installation a...
Page 40 - Connecting EX RT Transformer; L2
2.8.3 Connecting EX RT Transformer (Part number 86003) This module is to provide isolated 120/208/240 VAC outputs to the protected loads. Figure 2-14: View of EX RT transformer connected downstream for 120/208/240 Vac outputs (shown with one EXB). EX 5/7/11 RT System Installation 2 — 16 86-86000-00 ...
Page 41 - System Connections with Separate Normal and Bypass AC Sources
Installation and User Manual 2.8.4 System Connections with Separate Normal and Bypass AC Sources CAUTION: This installation requires 2 AC input source with Line, Neutral plus Ground,(200-240VAC). Neutral points are connected together inside the UPS. Figure 2-15: Normal AC Input, Bypass AC, and Outpu...
Page 42 - Remove the cover plate under the I/O Box.; Do not connect anything to the
2.8.5 System Connections as Frequency Conver ter (without Bypass AC Source) Figure 2-16: Accessing Terminal Blocks for Input and Output power cables. EX 5/7/11 RT System Installation 2 — 18 86-86000-00 A01 CAUTION: Always connect the earth ground wire first. 1. Remove the cover plate under the I/O B...
Page 43 - Connection of Battery Module, EXB
Installation and User Manual 2.9 Connection of Battery Module, EXB 1. Check that the batter y circuit breaker is OFF (“0”) position. 2. Connect the batter y power cable to the connectors and of the power and batter y modules. 3. Connect the batter y detection cable between connectors and of the powe...
Page 44 - Connection of CLA Module; DC Input; To High; N L
2.10 Connection of CLA Module 1. Connect the battery power cable and battery detection cable (provided with the CLA module) between the power module and the CLA module. 2. Connect the DC Input of the CLA to high power battery cabinet. ◗ DC Input Cable cross-section (not provided): maximum 4 AWG soli...
Page 45 - O p e r a t i o n
O p e r a t i o n 3.0 Scope Operation describes EX 5/7/11RT system characteristics of indicators and controls, modes and specifications andtheory of operating the EX 5/7/11RT. The user procedures include performing software programming that willmaintain smooth performance. Refer to Figure 1.6 for de...
Page 46 - If specific settings are required, it is recommended to; Accessing personalization with front panel buttons; function buttons together for more than 3 sec-; Operation
3.2 UPS Personalization IMPORTANT If specific settings are required, it is recommended to enter the UPS personalization mode at this stage . It is possible to enter this mode through the front panel buttons or the Personal Solution-Pac software for Windows included in the MGE UPS SYSTEMS, INC. Solut...
Page 49 - Operating Modes; REMAINING TIME
Installation and User Manual 3.3 Operating Modes 3.3.1 Normal (double conversion) Mode Figure 3-4: Normal (double conversion) mode. Operation 3 — 5 86-86000-00 A01 OFF ON OFF ON 15 15 16 LOAD LEVEL4kW / 5 kVA REMAINING TIME 10 minutes This is the standard operating mode, set by thefactory. Two possi...
Page 50 - ECO Modes
3.3.2 ECO Modes Figure 3-5: ECO mode display. EX 5/7/11 RT System Operation 3 — 6 86-86000-00 A01 The main advantage of the ECO mode (see glossary)is that it reduces the consumption of electrical power. Three possible cases: 1. If Bypass AC source available: and LED are ON. The load is supplied with...
Page 51 - Operation on battery power
Installation and User Manual 3.4 Operation on battery power Figure 3-6: Transfer, Threshold and End of backup time. Operation 3 — 7 86-86000-00 A01 3.4.1 Transfer to Battery Power The load continues to be protected by the UPS whenthe Normal AC source is not available. Power issupplied by the battery...
Page 53 - M a i n t e n a n c e
M a i n t e n a n c e 4.0 Scope Maintenance includes a troubleshooting guide of symptoms and possible solutions, Hot swapping the power moduleand Battery Module, and testing scenarios. 4.1 Information Technology (IT) Network and Industrial Operating Modes Table 4-1: Network and Industrial Modes of O...
Page 54 - Troubleshooting; Symptom
4.2 Troubleshooting ◗ If any of LED's or is on, there is an operating anomaly or an alarm. ◗ Use "scroll up" or "scroll down" function button to reset the audible alarm. ◗ Troubleshooting not requiring MGE UPS SYSTEMS, INC. after-sales support: Table 4-2: Troubleshooting not requirin...
Page 56 - Hot Swapping the Power Module; XXX FAULT
4.3 Hot Swapping the Power Module This operation can be performed without interrupting the load. Figure 4-1: Disconnecting the power module. EX 5/7/11 RT System Maintenance 4 — 4 86-86000-00 A01 1. Stop the UPS with the OFF button (press more than 3 seconds). Check if UPS is on bypass AC source: LED...
Page 57 - Re-connecting the power module; The green LED; LOAD LEVEL
Installation and User Manual 4.4 Re-connecting the power module This operation can be performed without interrupting the load. Figure 4-2: Reconnect the power module. Maintenance 4 — 5 86-86000-00 A01 1. Secure the Input/Output junction box using the three screws. 2. Reconnect the cables and to the ...
Page 58 - Always replace both battery; Re-connecting the Battery Module; Battery Module
4.5 Hot Swapping the Battery Module Figure 4-3: Rear view of the battery module. EX 5/7/11 RT System Maintenance 4 — 6 86-86000-00 A01 4.5.1 Disconnecting the Battery Module 1. Switch the batter y circuit breaker(s) to the OFF position. 2. Disconnect the cables and from the power module. The batter ...
Page 59 - A p p e n d i x; System
A p p e n d i x 5.0 Electrical Specifications 5.1 System Input/Output Power Ratings Table 5-1: EX 5/7/11 RT Input and Output Characteristics. Source Voltage Frequency Normal AC Source 208 to 240 Volts AC 40 to 70 Hz Bypass AC Source 208 to 240 Volts AC* 48 to 52 Hz** Load Output 120/240Vac Volts AC ...
Page 61 - M G E Wa r r a n t y & P r o p r i e t a r y R i g h t s f o r S i n g l e P h a s e P r o d u c t s; MGE Warranty; Invoicing of MGE UPS; Proprietary Rights Statement
M G E Wa r r a n t y & P r o p r i e t a r y R i g h t s f o r S i n g l e P h a s e P r o d u c t s MGE Warranty The liability of MGE UPS SYSTEMS, INC. hereunder is limited to replacing or repairing at MGE UPS SYSTEMS,INC.’s factory or on the job site at MGE UPS SYSTEMS, INC.’s option, any part...
Page 62 - Warranty and Product Registration; User Information
Warranty and Product Registration Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and qualityrequirements. We are pleased to have you join our increasing family of users. In order to maximize the value you receive from this product, and to ensure that you are ke...
Page 63 - MGE Customer Care Center; Technical Suppor t and Product Services; provide responses to any questions that you might have.; Scheduling Field Service Engineer Suppor t; t o l l f r e e t e l e p h o n e nu m b e r a t
MGE Customer Care Center Technical Suppor t and Product Services Technical questions? If you encounter a problem while following the instructions in this manual, or have questions about the operation, repair, or servicing of your equipment, please direct calls to MGE UPS SYSTEMS, INC. Customer Care ...
Page 65 - G l o s s a r y; Term used
G l o s s a r y Term used Definition / Meaning @ At. / And/or. +/- Plus or Minus. ≤ Equal to or less than. # Number. °C Degree Celsius. °F Degree Fahrenheit. Ø Phase angle. Ω Ohm; unit of resistance. ® Trade Mark. 2nd Second. AC or ac Alternating current, also implies root-mean-square (rms). Ambient...
Page 69 - Use this form; NAME; I would like to report the following problems with this document:
R e o r d e r F o r m 1 6 6 0 S c e n i c Av e nu e C o s t a M e s a , C A 9 2 6 2 6 Use this form to report any errors, omissions, or other problems you have experienced, or to order additional hardcopies of this document. A free copy of this document may be downloaded from theproprietary MGE Rep ...
Page 72 - 6 6 0 S c e n i c A v e n u e , C o s t a M e s a , C a l i f o r n i a 9 2 6 2 6 • ( 7 1 4 ) 5 5 7 - 1 6 3 6; Contact MGE; United States
1 6 6 0 S c e n i c A v e n u e , C o s t a M e s a , C a l i f o r n i a 9 2 6 2 6 • ( 7 1 4 ) 5 5 7 - 1 6 3 6 w w w . m g e u p s . c o m Contact MGE United States MGE UPS SYSTEMS 1660 Scenic Ave.Costa Mesa, CA 92626 Tel: (714) 557-1636(800) 523-0142Fax: (714) 557-9788email: [email protected]: mg...
